SHINNETSU.Co,.Ltd. List of Products and Services

We have established a dedicated laboratory where you can test the effects of superheated steam. We have prepared a test device equipped with a superheated steam generator (Aqua Steam Heater). We will conduct tests to confirm the effects of superheated steam with samples provided by customers or in their presence. Based on the test results, we will propose the optimal usage methods and processing equipment. If you would like to try the treatment effects of superheated steam, please feel free to contact us.

• Electric furnace

Introducing the custom specifications of the gas heater "Clean Hot" (CLH series). The custom specification CLH-1.5 is a gas heater that supports an outlet temperature of 400°C at a flow rate of 40L/min, which could not be covered by the standard specifications of Clean Hot. While it looks similar to the standard specifications CLH-0.6 and CLH-0.9, the internal structure has been modified to achieve an outlet temperature of 400°C. For information on the flow rates and outlet temperature ranges that can be accommodated, please check our website → Product Information → Clean Hot page. https://www.shinnetsu.co.jp/products/product02/

• Heating device

The "Gas Heater / Clean Hot Mini" is an electric heater that achieves high heating efficiency and precise temperature control of the heated gas due to the adoption of a special thin-diameter heater and unique structure. Unlike the conventional "Clean Hot," the heater and gas flow path are isolated, allowing the target gas to be heated cleanly without coming into contact with the heater surface. It supports gas heating from 0.2 to 100 NL/min. (Please refer to the catalog for the corresponding temperatures.) The internal special structure allows for a reduction in the outer surface temperature without the use of insulation materials. Since insulation is not required, it can be used in environments such as clean rooms. 【Features】 ■ The surface temperature of the main unit can be kept low, eliminating the need for insulation materials. ■ The heater and gas flow path are isolated, allowing the target gas to be heated cleanly without touching the heater surface. ■ Compact size, weighing 350g and fitting in the palm of your hand. ■ High efficiency is achieved through a special structure. (Over 80% efficiency at flow rates of 10 L/min or more) For more details, please download the materials or contact us.

• Heating device
• Other heaters
• Industrial Furnace

The gas heater "Clean Hot" achieves a reduction in the surface temperature of the outer pipe without the use of insulation materials, thanks to its special internal structure. It can be used in environments such as clean rooms since insulation materials are not required. You can choose from six different models according to the heater capacity (W). It supports gas heating from 50 to 1000 NL/min (refer to each model). In manufacturing settings, it can be used for a variety of applications such as: - High-temperature heating of inert gases like air and nitrogen gas - Removal of moisture after wet cleaning - Inert gas heating in the thermal processing of semiconductor and LCD panel substrates This compact and low-cost electric heater is versatile and suitable for a wide range of uses. 【Features】 - High heating efficiency due to the use of special heaters and structures - Quickly heats the target gas cleanly and allows for precise temperature control - The outlet gas temperature can be set up to a maximum of 500°C (varies depending on usage conditions) *For more details, please download the materials or feel free to contact us.

• Other semiconductor manufacturing equipment
• Heating device

The Aqua Steam Heater is a compact superheated steam generator that uses an electric heater. Its unique internal structure (Patent No. 5149302) achieves high thermal efficiency and a simple design. The outlet temperature can be set up to a maximum of 500°C. Due to the rapid heating of superheated steam and the low oxygen conditions, its applications are increasing not only in food processing but also in industrial products for various purposes such as baking, drying, carbonization, roasting, and sterilization. 【Features】 ■ Introduces saturated steam and generates superheated steam. ■ High thermal efficiency. ■ Compact design allows for close installation to the usage area. ■ Simple structure makes it less prone to failure. ■ Capable of designing and manufacturing dedicated processing equipment equipped with this product. We have testing equipment and laboratories for superheated steam. We conduct effectiveness confirmation tests for superheated steam with samples provided by customers or in their presence, and based on the results, we will propose suitable processing equipment. *For more details, please download the catalog or contact us.

• Heating device

Simply connecting the heater lead wire, thermocouple, and power supply allows for easy temperature control.

• Temperature and Humidity Control

Compared to a typical shell-type heater (which has linear sheath heaters arranged inside the container), the length is reduced to about half. Our technology for bending sheath heaters in complex shapes has achieved compactness. It is an inline type that can be directly connected to existing piping. Additionally, the gas connection part is made of stainless steel, allowing for clean gas heating.

• Heating device
• Other heaters

At Shin-Net Industrial, we utilize our consistent technology in manufacturing and selling sheet heaters to handle "heaters for semiconductor and LCD equipment." As a specialized heater manufacturer, we propose products that incorporate a wide variety of heaters that can only be realized by our expertise. We select the optimal heater specifications based on plate material, processing methods, operating temperature, and capacity. Our various heaters are electrically insulated and can be directly heated. They excel in vibration and impact resistance, and the heating wires are less prone to oxidation, ensuring a long lifespan. 【Features】 ■ Optimal heater specifications are selected based on plate material, processing methods, operating temperature, and capacity. ■ Various heaters are electrically insulated and can be directly heated. ■ Surface treatment enhances corrosion resistance against gases. For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

The "Immersion Heater/Liquid Heating Heater" is a heater that is used by directly inserting it into liquids such as water or oil. We offer plug type (PH type) and plate flange type (FH type). Each type has specifications for water heating and oil heating, so please check our company website or PDF materials for more details. 【Features】 ■ Used by directly inserting into liquids such as water or oil. ■ Custom specifications are also possible, including changes in voltage, capacity, and length.

• Other heaters

A "cartridge heater" is a heater that contains a heating wire wrapped around an MgO block inside a metal pipe, filled with high-purity magnesia, with lead wires drawn out from one side of the metal pipe. When compared to a sheath heater of the same length, a cartridge heater can be designed for higher capacity, allowing for high-capacity specifications even in shorter dimensions. It can be used in applications such as molds, dies, liquid heaters, semiconductor manufacturing equipment, and machinery for the food industry. 【Features】 - Contains a heating wire wrapped around an MgO block inside a metal pipe. - Filled with high-purity magnesia, with lead wires drawn out from one side of the metal pipe, allowing for space-saving installation. - Capable of high-capacity design in shorter dimensions compared to sheath heaters. For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

Generally, heaters with a thin sheath outer diameter, such as Φ1.8mm, are called "micro heaters." The characteristic of a "micro heater" is that it uses a straight heating wire. Our "thin sheath heater" uses a coiled heating wire while maintaining an outer diameter almost identical to that of a micro heater. Therefore, depending on the specifications of the heating wire, various resistance values can be selected, allowing for the production of thin sheath heaters with desired lengths and capacities. Additionally, the thin sheath heater has both a heating section and a non-heating section within the sheath, so parts that are sensitive to high temperatures, such as terminal ends, are not heated. 【Features】 ■ Thinness almost the same as that of a micro heater. ■ An outer diameter of φ1.8mm allows for easy bending and winding into complex shapes. ■ The sheath heater structure enables capacity settings while maintaining commercial voltage. ■ Non-heating sections can be set to any desired length. For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

The case study collection is a document that summarizes examples of projects we have actually produced in the past. We, Shinnetsu Kogyo, are a manufacturer engaged in industrial heaters and machinery equipped with heater components. We deliver customized products for each customer, handling everything from design to manufacturing and sales in-house. Our clients span various industries and fields, including semiconductors, organic EL, LCD, aerospace, food, kitchen, electronic components, precision instruments, electrical equipment, chemicals, environment, medical, automotive, heavy electrical, and physical and chemical instruments, both domestically and internationally. *For more details, please refer to the PDF document or feel free to contact us via our website.

• Heating device
• Other heaters

Here is a case study solved by Shin-Net Industrial. We received a request to raise a small gas flow of 0.1L/min to 10L/min up to 350℃. The standard products we offer are designed for several hundred L/min, so they are too small for the required flow rate. Unlike water, gas does not transfer heat easily, so we thought the key was to increase the flow velocity and enlarge the heater's contact area. Therefore, we ensured sufficient flow velocity by narrowing the gas flow pipe. We selected our 1.8 ultra-thin heater and tightly wound it around the gas flow pipe to secure the contact area. [Case Study <Solution>] - Increase flow velocity and enlarge the heater's contact area - Ensure sufficient flow velocity by narrowing the gas flow pipe - Select the 1.8 ultra-thin heater and tightly wind it around the gas flow pipe to secure the contact area *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other heaters

Here is a case study solved by Shin-Net Industrial. We received a request to create a compact furnace for superheated steam using our "Aqua Steam Heater." Since we cannot manufacture the furnace body itself, we started the development of a prototype in collaboration with a furnace body manufacturer. Currently, we have achieved a lineup of batch furnaces and conveyor furnaces. Although it took a considerable amount of time from the initial stage, the temperature distribution inside the furnace is now very good. [Case Study] ■ Request - We want to create a compact furnace for superheated steam using the "Aqua Steam Heater." ■ Solution - Started the development of a prototype in collaboration with a furnace body manufacturer. - The furnace body is heated using the heater. - Superheated steam is supplied efficiently only for the amount needed to process the work. *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other heaters

Here is a case study solved by Shin-Net Industrial. We received a request to use our "Clean Hot" product, but due to limited installation space, the customer wanted a product that could be half the length, even if the diameter was larger. Simply increasing the bending diameter of the heater would reduce the flow rate and pose a risk of overheating, so it was necessary to devise a solution for the gas flow. Based on the data from when we developed the same product, we worked on increasing the gas flow radially and creating a heater with equivalent performance. [Case Study <Solution>] - Based on the data from when we developed Clean Hot, we increased the gas flow radially and worked on creating a heater with equivalent performance. - The dimensions of the gas flow path were determined to ensure the flow rate remained the same. *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other heaters

We would like to introduce a case that Shin-Net Industrial has resolved. Our customer requested a gas heater that does not use insulation materials, which can cause dust and dirt, for use in a clean room within their factory. The issue is that without insulation materials, heat escapes, leading to inefficiency. In response, we developed a gas heater that cleverly manages the gas flow to prevent the exterior temperature from rising. 【Case Study】 ■Issues - Without insulation materials, heat escapes, resulting in inefficiency. - The exterior can become excessively hot, posing a risk of burns. ■Solution - Developed a gas heater that manages gas flow to prevent the exterior temperature from rising. - The heater inside the container is designed with complex bends. *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other heaters

A "sheath heater" is a general term for an electric heater that consists of a spiral heating element inserted into the center of a metal pipe, with the gap between the pipe and the heating element densely filled with a thermally conductive electric insulation material (MgO). It can be used safely without the risk of electric shock even if the heater is accidentally touched while energized. Shin Netsu Kogyo is a manufacturer that consistently handles the design, production, and sales of sheath heaters. Utilizing our bending technology for heaters, we can accommodate designs suitable for various fields and locations. Additionally, we also handle "super flat heaters," "gas heaters/clean hot," and "superheated steam generators/aqua steam heaters," applying the technology of sheath heater production. For more details, please feel free to contact us through our company website or Ipros.

• Other semiconductor manufacturing equipment
• Electric furnace
• Other heaters

Shinretsu Industry is a manufacturer that consistently handles the design, manufacturing, and sales of ceramic heaters in its own factory. Utilizing the technology of bending heaters, we can design and produce them in forms suitable for various fields and locations. In this document, we introduce the basic knowledge of ceramic heaters, divided into: 1. What is a ceramic heater? 2. The manufacturing process of ceramic heaters. For more details, please refer to the PDF document or feel free to contact us.

• Other semiconductor manufacturing equipment
• Electric furnace
• Other heaters

The "Temperature Control Box TCB-200" is a compact portable temperature control device that houses a temperature controller and a solid-state relay (SSR) in one case. By combining it with our gas heater Clean Hot or Aqua Steam Heater, convenience is enhanced. It demonstrates its effectiveness in a wide range of applications, including experiments in laboratories, maintenance in factories, and various processing stages in different fields. 【Features】 ■ Easy temperature control by simply connecting the temperature sensor, heater, and power supply ■ Compact design that integrates the temperature controller and solid-state relay (SSR) into one case ■ Enhanced convenience when used in combination with gas heater Clean Hot or Aqua Steam Heater *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Temperature and humidity measuring instruments

The "Fin Heater" is a heater that wraps a metal hoop around a sheath heater to increase the heat dissipation area. By using our in-house developed fin winding machine, we can enhance the adhesion of the pipes and manufacture them at a high power density. It can be used for gas heating applications such as hot air generators, drying ovens, and duct heaters. 【Features】 ■ Wraps a metal hoop around the sheath heater to increase the heat dissipation area. ■ Utilizes an in-house developed fin winding machine. ■ Enhances the adhesion of the pipes, allowing for high power density. For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

The "sheath thermocouple" features a structure where the wire and compensation wire are connected within a sleeve, filled with heat-resistant epoxy resin. The outer diameter of the sheath is available from Φ0.1mm to Φ8.0mm. It solves issues that have traditionally been difficult to measure, such as temperature measurement in precision molds, surface and internal temperatures of engines, small areas, narrow spaces, surface temperature and temperature distribution of materials, as well as high-speed responsiveness. 【Features】 ■ Fine tube finish The small outer diameter allows for easy insertion into small temperature measurement objects or narrow spaces. ■ Sensitive to minor temperature changes with quick thermal response. ■ High durability under high temperature and high pressure (350kg/cm²). ■ Minimum bending radius is up to twice the outer diameter of the sheath and can be bent by hand. For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Temperature and humidity measuring instruments

We, Shinnetsu Industrial, are a manufacturer specializing in industrial heaters and machinery equipped with heating components. We deliver customized products tailored to each customer, handling everything from design and manufacturing to sales in-house. Our clients span various industries both domestically and internationally, including semiconductors, organic EL, LCD, aerospace, food, kitchen, electronic components, precision instruments, electrical equipment, chemicals, environment, medical, automotive, heavy electrical, and scientific instruments. This catalog introduces a range of products, including safe and directly heated sheath heaters, cartridge heaters, liquid heating heaters, and fin heaters. Additionally, we provide data on the "gas heater" and "superheated steam generator" developed using our sheath heater manufacturing technology. *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

The Aqua Steam Heater Direct is an electric heater type superheated steam generator that generates superheated steam directly from water. It is a unit product that integrates a heater, water tank, pump, and pure water device, capable of generating superheated steam at up to 500°C and a steam output of 5 kg/hr simply by supplying water. No boiler is required, and it is compact and portable, making it ideal for customers planning to conduct superheated steam experiments in-house. Due to the rapid heating of superheated steam and its low oxygen characteristics, its applications are increasing not only in food processing but also in industrial products for various purposes such as baking, drying, carbonization, roasting, and sterilization. We have testing equipment and laboratories for superheated steam. We conduct effectiveness confirmation tests of superheated steam with samples provided by customers or in their presence, and based on the results, we propose the most suitable processing equipment. Please feel free to consult us. For more details, please visit our website. https://www.shinnetsu.co.jp/products/#products03

• Heating device

The super flat heater has a larger surface area and better thermal efficiency compared to conventional round heaters. By adopting our company's unique special shape, it can be processed with a smaller bending radius than typical round heaters, allowing for a larger heating surface area in confined spaces. It can be applied not only to fryers in kitchen equipment but also to heating liquids such as water and chemical solutions, as well as solids like molds and hot plates. For more details, please refer to the PDF materials or feel free to contact us.

• Heating device
• Other heaters

This is an electric heater that enables gas heating at an extremely low flow rate (around 10 L/min), which is difficult to achieve with conventional heaters. It is a heater realized through our company's seed heater manufacturing technology, and it is very compact and can be directly connected to piping. Additionally, the gas contact part is made of stainless steel, allowing for clean gas heating. 【Features】 - Capable of heating gas at low flow rates (around 10 L/min). - Capable of temperature increases from room temperature to about 350°C. - Available in two types: VCR fitting specification and pipe end specification. For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Other heaters