新明工業 List of Products and Services

Lift the workpiece, invert it, and return it to the pallet. Equipped with a shift mechanism for lifting, lateral movement, and workpiece inversion, along with a counterweight. The drive has low thrust, allowing it to be stopped by hand. <Specifications> Workpiece weight: 3 kg or less

• Other work tools

This is a workbench for manual assembly and bolt fastening. The bolts can be fastened horizontally. The nut runner can be held on the X-axis and Y-axis.

• bolt

This is an automatic machine that can remove workpieces from the pallet, apply FIPG, conduct visual inspection for FIPG application defects, assemble workpieces, and tighten bolts.

• Assembly Machine

The workpiece can be removed, FIPG applied, FIPG image inspection conducted, workpiece assembly performed, and bolt fastening executed. It is also equipped with a dispensing mechanism for when abnormalities are found during the FIPG image inspection. <Specifications> ■ Assembly Robot: VS068A4, 2 units coordinated control (Denso) ■ Fastening Robot: VM-60B1 (Denso) ■ Nut Runner: EH2-R0010-SC (NA979), 2 units (with automatic pitch switching) ■ Image Inspection: CA-H2100CC (Keyence) ■ FIPG: SCB-18-K-F-00 (ThreeBond) ■ Bolt Adhesion: Magnetic method

• Assembly Machine

Remove the circuit board from the magazine for substrate transport and assemble it onto the workpiece on the pallet. The magazine loaded in the upper section will be discharged to the lower section when the circuit board is empty.

• Assembly Machine

This is equipment for automatically fastening two types of bolts for substrate fastening.

• Circuit board processing machine

We will engage the vibration-absorbing connector of the substrate and inspect the height. The tool is equipped with a fitting pusher, a load cell to confirm the load of the pusher, and a distance sensor for inspection. <Specifications> Robot: MZ-07 (NACHI) Pusher thrust: 130N Distance sensor: ZG2-WDS22 0.5M (Omron)

• Board to FPC connector

This is a device for automatic insertion of couplers. The coupler set is done manually. The insertion stroke is performed by a servo press, and the insertion load is monitored by a load cell. 〈Specifications〉 ■ Insertion load: 500N ■ Servo press: PCT25R-04N-0150 (THK) ■ Load cell: UNBF-500N (Unipulse)

• Coupler

A workbench for manual bolt fastening. The bolts are designed for horizontal fastening, with a balance arm to assist with weight. The workpiece is lifted and rotated 90 degrees to face the fastening point forward.

• Coupler

It is an automatic machine that performs electrical inspections and air leak tests on cooling pipes.

• Other inspection equipment and devices

Press the work against the pinboard and write the software. <Specifications> ◆ No step changes on the pinboard ◆ There is a designated area for manually removing the pinboard

• others

You can remove the workpiece from the pallet, apply FIPG, conduct visual inspection for FIPG application defects, assemble the workpiece, and perform bolt tightening.

• Other assembly machines

Seal helium in the cooling water channel of the work and check for leaks in the channel using helium. <Specifications> Helium sensor: LDS3000AQ (Cosmo Instruments)

• Leak Testing Equipment

Manual visual inspection of the workpiece and label application will be performed. The position and text of the label, as well as any bending of the workpiece pins, will be inspected using images. <Specifications> Image inspection camera: FZ-S, FZ-S2M (Omron)

• Visual Inspection Equipment

The robot transfers the box containing the workpiece, which was brought by the AGV, to the necessary conveyor. After that, the empty box is transferred by the AGV. <Specifications> Workpiece weight: 25kg Box size: 500mm × 315mm × 300mm Robot: Yaskawa Conveyor: 8 lanes

• Conveyor

It is a weight assistance device for manually lifting and transferring work contained in a box.

• others

The rollers are rotated by a belt drive, allowing for the transportation of pallets at a constant speed. The direction of travel can be turned 90 degrees for transportation, and the rollers can accommodate changes in pallet width. <Specifications> Load capacity: 60kg Pallet width: 300–500mm Pallet length: 250–500mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

• Other conveying machines

Since a free flow chain is used, stock can be secured by installing a stopper. <Specifications> Load capacity: 300kg/m Pallet width: 400~600mm Pallet length: 500~800mm Motor specifications: AC200V induction motor Conveyor speed: 10m/min

• Conveyor

Direct motor drive is applied to the conveyor chain, allowing for transport at a constant speed. By changing the chain pitch, it can also accommodate variations in width. <Specifications> Load capacity: 300kg Machine length: 600–3000mm Machine height: 500–1000mm Machine width (chain pitch): 300–1000mm Motor specifications: AC200V induction motor Conveyor speed: 10m/min Chain type: RF60

• Conveyor

By installing it in conjunction with the shutter inside the flight conveyor, it is possible to lift up each pallet manually and rotate it 90 degrees. <Specifications> Load capacity: 300kg Lifting: Air cylinder (φ160) Rotation: Manual

• lift

By installing it in conjunction with the shutter inside the flight conveyor, it is possible to lift up the entire pallet and position it. <Specifications> Load capacity: 300kg Lifting: Air cylinder

• lift

This is a conveyor used to manually transport items after they have been brought in, perform necessary tasks such as quality checks on the conveyor, and then manually transport them to the next process. <Specifications> Load capacity: 300kg Length: 500–3000mm Height: 300–1000mm Width: 300–1000mm

• Conveyor

We would like to introduce the "Special Rollers" handled by Shinmei Industrial Co., Ltd. Our lineup includes the "Rubber Lining Roller," which effectively prevents damage to the bottom surface of transported items, as well as "Drive Rollers" and "Top Step Ball Casters KK-25S." We also offer a polyurethane rubber version of the "Rubber Lining Roller," which is excellent in wear resistance. For more details, please refer to the PDF download below. 【Product Lineup】 ■ Rubber Lining Roller ■ Drive Roller ■ Top Step Ball Caster KK-25S ■ One-Way Clutch Roller (with anti-reverse function) ■ Plate Bearing SPB25 ■ Ball Caster SB-25S *For more information, please refer to the PDF document or feel free to contact us.

• roller

We would like to introduce the "Brake Roller" handled by Shinmei Industrial Co., Ltd. Featuring a built-in speed controller, the "Mechanical Brake Roller" automatically activates the brake mechanism due to the centrifugal force generated by the roller's rotation. We also offer a "Brake Roller" capable of handling loads ranging from 25 to 800 kg. For more details, please refer to the PDF download below. 【Product Lineup】 ■ Mechanical Brake Roller: SR-D57(60)M Series ■ Brake Roller ・ TYPE4027K ・ TYPE4020K *For more information, please refer to the PDF document or feel free to contact us.

• roller

We would like to introduce the "Drive Roller Conveyor" handled by Shinmei Industrial Co., Ltd. This is a best-selling KR series that demonstrates proven results and trust, featuring a wide variety type of roller outer diameters ranging from 38mm to 60mm, including the "K-KR Chain Drive Roller Conveyor" and the "K-SST AC Systematic Roller Conveyor." The "K-SST AC Systematic Roller Conveyor" is a drive conveyor that can flexibly accommodate simple and multipurpose applications. 【Product Lineup】 ■ K-KR Chain Drive Roller Conveyor K-KR-384010S/K-KR-484010S/K-KR-574010S/K-KR-604010S ■ K-SST AC Systematic Roller Conveyor K-SST-57A/K-SST-57B *For more details, please refer to the PDF document or feel free to contact us.

• roller

The wheels of the simple carrier produce less noise compared to roller conveyors and rotate smoothly. This allows for a lower self-propelling gradient to be set, but it is recommended to conduct tests for setting as it is influenced by the material, weight, shape of the conveyed items, and the condition of the floor. Considering the transportation conditions, weight conditions, operational usage conditions, loading and transportation conditions, etc., we select a suitable model from a wide variety based on the characteristics of the wheels. 【Frame Shapes】 ■SCA ■SCB ■SCH ■SCL ■SCP ■SCT *For more details, please refer to the PDF materials or feel free to contact us.

• Career

We would like to introduce the modifications to chassis being carried out by Shinmei Industrial Co., Ltd. The delivery time from order to completion is approximately 3 to 4 months. We adhere to the mounting standards and perform modifications that are safe and of high quality. Our scope of work includes relocating auxiliary equipment, extending, shortening, and reinforcing frames, and vehicle electrical control. We can accommodate small to large trucks and can install remote control PTO units on all vehicle types. 【Features】 ■ Modifications that comply with mounting standards ■ Short delivery times achieved through line processes ■ Comprehensive service from proposals before modifications to registration documents after modifications ■ Installation of Shinmei exclusive units *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

The diversity sign vehicle is used for traffic regulation and rear-end caution during construction and work on highways and expressways, providing information through text and symbol patterns. The aim is to ensure an efficient and comfortable working environment by improving the site conditions and enhancing safety measures. It is equipped with numerous features for an efficient and comfortable working environment using a PC inside the vehicle. 【Features】 ■ Installation of display devices ■ Installation of rear-end impact mitigation devices ■ Installation of parking coolers ■ Securing space for luggage storage ■ Installation of a toilet room in the cargo area *For more details, please refer to the PDF materials or feel free to contact us.

• others

In the engine assembly process, the pallet stops to assemble the engine, and after completion, it can be transported to the next process at a constant speed by rollers. <Specifications> Load capacity: 250kg Pallet width: 450–650mm Pallet length: 550–750mm Motor specifications: AC200V synchronous motor Conveyor speed: 12m/min

• Conveyor

In the process of assembling the engine, the engine will be assembled while the pallet is being conveyed. It is easy to grasp any delays in work, and adjustments to the takt time according to production volume are also possible. <Specifications> Carrying weight: 250kg Pallet width: 450~650mm Pallet length: 550~750mm Motor specifications: AC servo

• Conveyor

In the process of assembling the engine, cross transport can be performed without changing the height of the pallet. <Specifications> Load capacity: 250kg Pallet width: 550mm Pallet length: 650mm Motor specifications: AC200V Induction motor Synchronous motor

• Conveyor

Automatically transport the cylinder head with the pallet and assemble the stem oil seal. Conduct image inspections to prevent INEX parts contamination and perform height inspections of the seals for all units. 〈Specifications〉 Assembly and inspection points: 16 each Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3300mm × Width 1150mm × Height 1830mm Primary air: 0.3MPa 3/8 Primary power supply: 200V 15.5KVA

• Assembly Machine

The cylinder heads are automatically transported with the pallet and the stem end caps are assembled. The rush adjuster is fed from the back of the equipment for assembly. <Specifications> Number of assembly points: 16 each, total of 32 points Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3400mm × Width 1500mm × Height 1800mm Primary air: 0.3MPa 3/8 Primary power supply: 200V 11.8KVA

• Assembly Machine

Automatically transports the cylinder head and assembles the spark plugs. Three types of spark plugs can be switched, and image inspection of fuel system components is performed at the two stations. <Specifications> Number of assembly points: 4 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3050mm × Width 1600mm × Height 1830mm (Total length of transport section is 1440mm) Primary air: 0.3MPa 3/8 Primary power supply: 200V 7.2KVA

• Assembly Machine

The cylinder head is automatically transported and the roller rockers are assembled. Before assembly, the top surface of the head is inspected using images, and a check for missing stem end caps is conducted. <Specifications> Number of assembly points: 16 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 3000 mm × Width 1260 mm × Height 1660 mm (Total length of the transport section is 1000 mm) Primary air: 0.3 MPa 3/8 Primary power supply: 200V 7.9 KVA

• Assembly Machine

Press-fitting the plug tube into the cylinder head. Locktite application is confirmed with an outer diameter color sensor and an inner diameter image inspection. Pressure and stroke can be checked with a servo press. <Specifications> Number of assembly points: 4 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 4150 mm × Width 1950 mm × Height 2030 mm (total length of the transport section is 1650 mm)

• Other assembly machines

Press-fit the center tube into the cylinder head. The application of Loctite on the outer diameter of the center tube can be confirmed with a color sensor, and pressure and stroke can be checked with a servo press. <Specifications> Assembly points: 4 locations Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 3950 mm × Width 1250 mm × Height 2030 mm Primary air: 0.3 MPa 3/8 Primary power supply: 200V 11.3 KVA

• Other assembly machines

The clamp mechanism is operated by impact to secure the workpiece. Tilting the fixed workpiece by ±30 degrees improves workability. 〈Specifications〉 Fixture main body weight: 210kg Tilt angle: ±30° (manual) RFID: Yes Horizontal rotation: Every 90° (manual) Workpiece weight: 200kg

• Assembly Jig

Depending on the state of the workpiece, the arm can be tilted for use. When the arm is tilted, the workpiece can be placed on the sub-pallet, separated from the main pallet, and used in subsequent processes. <Specifications> Fixture body weight: 180kg Workpiece receiving posture: 2 positions RFID: Yes Horizontal rotation: Every 90° (manual) Workpiece weight: 130kg

• Assembly Jig

The rollers are rotated through chain drive, allowing for the transportation of pallets at a constant speed. Since rollers are used, it can accommodate changes in pallet width. <Specifications> Load capacity: 150kg Pallet width: 470–650mm Pallet length: 800mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

• Conveyor

The roller is rotated by chain drive, and pallets are transported at a constant speed. It can change direction by 90 degrees and has safety measures that stop it when a force exceeding a certain level is applied. <Specifications> Load capacity: 150kg Pallet width: 470–650mm Pallet length: 800mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

• Other assembly machines

A low-cost conveyor that can perform horizontal manual transport and gravity transport due to inclination. Designed, manufactured, installed, and maintained in Indonesia to meet your needs.

• Conveyor

Even when turning, smooth transportation is possible. We handle design, manufacturing, installation, and maintenance in Indonesia, achieving transportation tailored to the product.

• Conveyor

Considering the transport conditions such as width, shape, and weight, we select the appropriate type while taking into account the characteristics of the wheels. We offer a wide variety of options that meet the usage conditions.

• Conveyor

We would like to introduce the "Assist Caster" that we handle. It utilizes the force of stepping down to reduce the load of pushing a cart, and no power source is required. It is equipped with a freewheeling mechanism, allowing for stepping down while in motion. It can be installed on various existing carts and can also be attached to a towing cart when removed. Please feel free to contact us if you need assistance. 【Features】 ■ Easy installation on existing hand-pushed carts ■ Reduces the burden of pushing heavy carts *For more details, please refer to the PDF document or feel free to contact us.

• caster