アビコ技術研究所 Product Lineup

- Gantry structure head that stabilizes grinding accuracy - Closed feedback control with 10 nanometer resolution linear scale (X and Z axes) - Equipped with a standard spindle that rotates at 40,000 RPM. Built-in motor spindle - Internal groove grinding with grinding wheel diameter φ10 to φ30 mm - Grinding wheel dressing device (optional) - Rotary dressing device (optional) - Internal groove dimension measurement device Marpos (optional)

• Grinding Machine

The Robostocker "AL-1" is a compact stocker that automates the supply and discharge of workpieces in collaboration with machine tools and processing lines. With a large-capacity design that can hold up to 10 pallets, it significantly reduces the frequency of workpiece replenishment. It achieves labor savings and enables long hours of unmanned operation, dramatically improving production efficiency on-site. - Large-capacity stock of up to 10 pallets The large storage capacity reduces the hassle of workpiece replenishment. It decreases the number of setups and allows for long hours of continuous operation. - Space-saving large capacity Its compact design allows for installation even in limited spaces. It can also be retrofitted into existing lines, minimizing the burden of layout changes. - Complete automation through robot collaboration Automating the supply and retrieval of workpieces through robot collaboration reduces manual labor. - Stable supply and high reliability Its simple and robust structure ensures stable workpiece supply even during long hours of continuous operation. - Flexible response to various workpieces With tray design and fixture changes, it can flexibly accommodate different workpiece sizes and shapes.

• Other conveying machines

The "TYPE-0C" is an ultra-precise tilt table for 5-axis simultaneous machining, targeting FANUC robotic machines and tapping centers. It has undergone a model change from the conventional model to a full closed-loop specification, further enhancing its precision. It eliminates the drawbacks of moment load rigidity in DD motor INDEX. The roller cam structure achieves zero backlash with full closed-loop control on all axes. 【Features】 ■ Zero backlash on all axes ■ Mechanism that smoothly follows NC commands in 0.001-degree increments ■ Eliminates the drawbacks of moment load rigidity in DD motor INDEX ■ Remarkable accuracy: indexing accuracy ±0.001 degrees / repeatability ±0.0005 degrees *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

We pursue ultra-precise machining accuracy with a repeatability of ±0.0005 degrees (measured value) and a mechanical structure without backlash. Additionally, we offer a range of CNC machining devices developed from customer needs, including HSK spindles with 50,000 RPM and zero tables with zero backlash as part of our product lineup. *For more details, please request our materials or view the PDF data available for download.

• Diamond cutter
• Wafer processing/polishing equipment

The "ND-10" is the ideal polishing machine for chip-free diamond polishing. Even beginners can perform diamond polishing, and it accommodates various polishing directions. It achieves chip-free results in a vibration-free polishing environment with the Skyf plate (diamond grinding wheel). Additionally, the ABICO scope allows for tool shape inspection on the machine. 【Features】 ■ Diamond polishing is possible even for beginners ■ Accommodates various polishing directions ■ Automatic polishing via NC is possible ■ Ultra-precise diamond polishing ■ Precision shape measurement on the machine ■ Chip-free polishing of PCD and CBN ■ The Skyf spindle features a high-rigidity air static pressure built-in motor *For more details, please request materials or view the PDF data available for download.

• Diamond cutter
• Wafer processing/polishing equipment

The "MB-20" is a micro ball grinding machine developed to improve machine precision to the nanometer level and to transfer that precision to diamond tools through polishing. The XY axis features opposing linear motors, allowing for fine polishing at 10 nanometer steps with temperature-controlled cooling water at a 1 nanometer scale. Additionally, the C axis achieves a rotational accuracy of less than 50 nanometers through a unique mechanism using air static pressure and a DD motor. It is also ideal for enhancing the precision of PCD and CBN materials, in addition to single crystal diamond ball end mills. 【Features】 ■ Ball end mills with sub-micron precision ■ Contour accuracy of 0.3 microns and rotational runout accuracy of less than 1 micron ■ Capable of polishing single crystal diamonds (natural, synthetic, CVD) ■ Capable of polishing ultra-high hardness materials *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

The "Zero Table" is a super-precise indexing device with a backlash-free roller cam structure. It achieves both ultra-high precision and ultra-high rigidity, making it ideal for ultra-precise cutting and grinding processes. The machine structure has a high reliability with a failure rate of almost zero under normal usage conditions. 【Features】 ■ Backlash-free roller cam structure ■ Remarkable repeatability (measured at ±0.0007 degrees or less) ■ Ultra-high rigidity (holding power of over 1000 N.m for a table diameter class of 250) ■ Optimal for ultra-precise cutting and grinding ■ Roller surface contact accuracy of over 95% across the entire circumference *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

The "Spindle" is a product of Abiko Technical Research Institute, which provides precision machine units based on "ultra-precision machining," as well as the development and provision of machinery and cutting tools. We individually carry out optimal manufacturing designs tailored to the application and produce them according to the usage conditions. The air static pressure built-in spindle allows for mirror polishing and mirror cutting processing. 【Features】 ■ Optimal individual structural design according to application ■ Spindle equipped with original motor ■ Ultra-precise balancing below JIS G04 standards is possible ■ Mirror polishing is possible with the air static pressure built-in spindle *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

At Abiko Research Institute, we provide ultra-precision machinery technology, including ultra-precision machines with a resolution of 10 nanometers and a rotation accuracy of 40 nanometers, as well as automatic polishing equipment for single crystal diamonds. We offer a versatile diamond polishing machine "ND-10" that can be operated by inexperienced users, along with a micro ball polishing machine "MB-20" and "Zero Table" in our lineup. 【Features (Versatile Diamond Polishing Machine)】 ■ Ultra-precision polishing of single crystal diamonds, PCD, and CBN ■ Usable by inexperienced operators ■ Supports various polishing directions ■ Automatic polishing of diamonds *For more details, please refer to the PDF materials or feel free to contact us.

• Wafer processing/polishing equipment
• Other processing machines

Abiko Technology Research Institute Co., Ltd. provides top-level technology based on the development and manufacturing of ultra-precision CNC machines and equipment, diamond tool nano-polishing technology, CNC polishing machines, and ultra-precision processing. The Zero Table 210 is a backlash-free NC rotary table. The Diamond Universal Polishing Machine Model ND-10 is ideal for ultra-precision polishing of single crystal diamond tools. The Micro Ball Polishing Machine Model MB-20 features opposing linear motors on the XY axis and performs fine polishing at a 10-nanometer step using temperature-controlled cooling water at a 1-nanometer scale. [Features] [NC Rotary Table Zero Table 210] ○ Positioning accuracy ±0.001 degrees, achieving ultra-high precision and high rigidity. [Diamond Universal Polishing Machine Model ND-10] ○ FANUC 4-axis. ABICO air spindle. [Micro Ball Polishing Machine Model MB-20] ○ Contour accuracy 0.3 microns, rotational runout accuracy below 1 micron. For more details, please contact us or download the catalog.

• Other processing machines
• Wafer processing/polishing equipment