サンコー技研 List of Products and Services

Insert molding + press molding alternative method → With 3D printers + precision press parts, it is a new era of manufacturing methods that do not require molds! Currently, we are receiving inquiries from various fields! Please feel free to consult with us!

• Other terminal blocks
• Secondary Cells/Batteries
• Other semiconductors

Understand in 3 minutes! New video on YouTube now available! https://www.youtube.com/watch?v=JhE5snWQ-A4 Why is it possible to achieve this with just a smartphone? Why is digitizing daily reports feasible? Why is it easy? It's so easy that you don't even need 3 minutes, but please refer to this user experience. Daily reports will definitely not become established on tablets or PCs! Because... it's overwhelmingly cumbersome. Daily reports require recording operations every day, every hour, and at every moment, and the systems are not designed from the perspective of the users in the field, which is why digitization of daily reports has not been successfully implemented and established until now. Check out the simple recording that only requires scanning a QR code in the video! I think you'll intuitively understand that this is easy.

• Other production management systems

We have over 1,000 prototypes related to 5G-related electronic materials, FPC, CASE-related, power device-related, and various others. This includes metal foils, electrode foils, insulating foils, separator foils, films, sheets, and rolls. You can rest assured with any materials, components, or processing methods. We can provide optimal proposals tailored to each customer, each development project, and each stage from prototyping to mass production in a one-stop manner. This is our greatest value, "Total Service for Punching Out." Please feel free to contact us about anything. We will respond promptly and sincerely, putting in our best effort.

• Other electronic parts

Metal foil, electrode foil, insulating foil, separator foil, film, sheet, roll You can rest assured with any material, any component, and any processing method. We can provide optimal proposals tailored to each customer, each development project, and each stage from prototyping to mass production in a one-stop manner. That is our greatest value, "Total Service for Punching." Please feel free to contact us about anything. We will respond promptly and sincerely with our dedicated effort and quick decision-making.

• Lithium-ion battery
• Plastic processing machines (cutting and rolling)
• Interior parts

Sanko Giken Co., Ltd. has implemented and operated Smafac! in-house, and has continued to upgrade the Smafac! system. As a result, the operations for workers have become much easier, and productivity has increased by 30%. 【Features】 ■ Increased productivity! Sanko Giken has achieved a 30% improvement in work efficiency. ■ Visualization of production processes ■ Real-time tracking of production numbers and defect counts for each lot ■ Visualization of productivity variations between employees and processes ■ Faster creation of traceability documents *For more details, please download the materials or contact us.

• Production Management System
• Process Control System
• Workflow System

【SumaFaku!】 is an application developed by a press processing company in Higashi-Osaka in collaboration with an IT company, designed to visualize the work processes created by small factories. 1. Supports traceability By entering data upon completion of tasks, records such as lot numbers are maintained for each operation. Traceability documents can be quickly prepared when needed, and records of production numbers, defect counts, and details of anomalies are also kept. When searching for a specific lot, all related processes can be reported in the order of operations instantly (CSV output). 2. Understand how to improve productivity through guidance for each worker. Since records of other workers can also be viewed, individuals can compare how many hours they worked and how many items they produced, allowing for targeted guidance to improve productivity. Additionally, since all workers can see this information, it enhances competitive spirit and boosts productivity. 【Features】 ■ Increased productivity! Sanko Giken has achieved a 30% improvement in work efficiency. ■ Visualization of production processes ■ Real-time tracking of production numbers and defect counts for each lot ■ Visualization of productivity variations among employees and processes ■ Accelerated creation of traceability documents *For more details, please download the materials or contact us.

• Process Control System
• Production Management System
• Workflow System

"Smart Factory!" is an application developed by a press processing company in Higashi-Osaka in collaboration with an IT company, designed to visualize the work processes of small factories. Sanko Giken Co., Ltd. has implemented and operated Smart Factory! within its own company, continuously upgrading the application. As a result, the operation for workers has become significantly easier, leading to a 30% increase in productivity. In small and medium-sized manufacturing sites, managing the recording of manufacturing history (traceability) is crucial. This is especially true for processing manufacturers that primarily handle subcontracted processing, as strict record management is required as a mandatory management item from major ordering manufacturers. Traditionally, creating traceability documents took 3 to 4 hours, but with Smart Factory!, it can now be done in just a few minutes. **Features** - Super easy implementation! - Super easy recording! - Super easy traceability! - Super easy production! *For more details, please download the materials or contact us.*

• Process Control System
• Workflow System

SumaFaku! is an app developed for small factories by a small factory in Higashi-Osaka in collaboration with an IT company, aimed at "visualizing" the operations of small factories. "I wanted something like this!" We successfully developed a production management tool tailored to the needs of actual manufacturing sites, repeatedly implementing, operating, and improving it in-house until we finally achieved productization. With a simple record of "when, who, and what was done?" using a smartphone and QR code, easy implementation, easy operation, and analysis (traceability) become possible. ■ Immediate realization of process "visualization"! ■ Now is the time to enhance productivity with "offensive" IoT in the field! ■ Now is the time for a "defensive" tool for understanding the site during telework! Here’s a simple operation video → https://youtu.be/74Llq5m-_IQ Here’s a simple operation analysis video → https://youtu.be/AUyxVDFoHa4 ◆ For app overview, trial implementation, and inquiries, please visit the above URL. ◆ Start with a small group for a lean start and experience easy operation! ■ In light of virus countermeasures, improve site capabilities now! ■

• Process Control System
• Other production management systems
• Other information systems

At Sanko Giken Co., Ltd., we offer "precision punching processing." For products with a thickness of 1mm or less, we propose added value that can only be provided by our company, assisting in the development of products with strong competitiveness through our customers' excellent products and our manufacturing technology. We also possess various equipment, such as the "ultra-high precision positioning automatic press machine," which allows for positioning accuracy of ±5 microns. Please leave the total service for punching to us. [Features] ■ We can propose added value that can only be provided by our company for products with a thickness of 1mm or less. ■ We assist in the development of products with strong competitiveness. ■ We consider all aspects of the final target cost. ■ We propose and provide suitable manufacturing methods to our customers. ■ We tackle "all problems" with passion. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

【Product Description】 We have developed the world's first fully automatic press machine capable of alignment positioning using a six-axis multi-joint robot and CCD camera image processing. This allows for camera image positioning and punching processing with molds that have never been possible before. The machine processes sheet films automatically without the need for guide holes. The following are examples of its applications: FPC, COF substrates, various optical sheets (diffusion, reflection, polarization), special cards, LCD sheets, antenna sheets, lens sheets, IC cards, RFID tags, foil packages, deep-drawn foil cases, back sheets for solar cells, LED substrates, aluminum substrates, metal substrates, substrates for power semiconductors, heat sinks, heat dissipation sheets, and more.

• Other electronic parts
• Other semiconductors
• Other image-related equipment

Sanko Giken Co., Ltd. is a company that primarily engages in precision press processing (stamping, bending, cutting) of substrates, precision printed materials (etching), non-ferrous metals, films, resins, and more. We have a specialized team that can handle not only large lots but also small lot custom products. With your excellent products and our manufacturing technology, we will assist you in developing products with strong competitiveness. We provide a total service for all processing related to punching, taking into account all required specifications and final target costs. 【Business Activities】 ■ Precision press processing (stamping, bending, cutting) of substrates, precision printed materials (etching), non-ferrous metals, films, resins, etc. ■ Precision assembly work ■ Inspection processes *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Printed Circuit Board