豊里金属工業 Product Lineup

Toyosato Metal Industry is a prototype manufacturer involved in the prototype production stage of our customers' new product development. There are hardly any simple inquiries we receive, such as being told that another prototype company cannot process something… or urgently needing something made. However, it is our pride to be able to take care of important design plans filled with the dreams of developers and help bring them to shape. This time, we would like to introduce a case study of a sheet metal heat sink. [Features] Prototype of heat sinks and corrugated fins Splash prevention partitions Copper plate processing: wire cutting → bending Drawing of punching materials Bending of round bars, wire cutting, and drilling

• Processing Jig

As part of our further promotion of short delivery times and low prices, we are actively investing in equipment. For example, we have introduced the Yamazaki Mazak machining center '530CLH', which has allowed us to complete our unique 'hybrid mold' that combines the traditional "laminated mold" with the "mold created" using the machining center. Additionally, we have also introduced a 1000-ton hydraulic press, enabling us to respond to sudden requests. 【Features】 - The Yamazaki Mazak machining center '530CLH' allows for the production of prototype products with short delivery times and low prices. - The introduction of the 1000-ton hydraulic press enables us to respond to sudden requests. - The equipment investment utilizing the above subsidies was implemented after repeated internal meetings, allowing each employee to engage with a sense of "ownership," which has also contributed to improved morale. *For more details, please request materials or download the catalog.

• Other molds

For 50 years since our founding, we have been involved in the production of prototypes for major home appliance manufacturers, automotive parts, and construction hardware manufacturers. Utilizing both craftsmanship and the latest technology, we specialize in thin sheet metal prototyping, particularly in processes that include deep drawing, and we work with a variety of metals including titanium and copper, in addition to iron, aluminum, and stainless steel. 【Features】 - Based on the belief that "we can create prototypes of any metal product," we cater to a wide range of clients, from major manufacturers to the wooden plaques at shrines (the plaques displayed at the front of torii gates). - We maintain an integrated process in-house from mold making to deep drawing and welding, enabling us to achieve short delivery times. - Our mold making employs "layered mold" technology, allowing for cost-effective and quick delivery. *For more details, please request our materials or download the catalog to view it in PDF format.

• Press Dies

At Toyosato Metal Industry Co., Ltd., we have all the necessary technologies and processing machines for prototype sheet metal fabrication, and we handle everything in-house, including mold manufacturing, deep drawing, blanking, bending, and welding processes. Among these, our mold manufacturing has evolved from the "laminated mold" that we have been using since our founding into the "evolutionary hybrid mold" utilizing the latest technology. This allows us to produce prototype products that are highly precise and close to mass-produced items in a short lead time and at a low cost. 【Processing Details】 ○ Precision prototype sheet metal processing including deep drawing and small lot mass production ○ Supported materials: Steel, aluminum, stainless steel, copper, titanium, Inconel, various spring steels, etc. ○ Supported sheet thickness: 0.025 to over 16mm ○ Supported data formats: → IGES, STEP, DXF, PDF → Parasolid, Pro E, SolidWorks, etc. For more details, please contact us or download the catalog.

• Other molds
• Processing Contract