徳永製作所 Product Lineup

The "Rotary Pocket Feeder RPF Series" is a product suitable for aligning and supplying small containers and caps with distinctive shapes. By rotating a resin disk with pockets, it can determine the direction. Additionally, it operates without vibrations due to motor drive, and the operating noise is quiet. We can design lifters and auxiliary hoppers for supplying workpieces to steelmaking machines according to your desired capacity and layout, so please feel free to consult us. 【Features】 ■ No vibrations ■ Quiet operation ■ The size of the disk and the number of pockets are selected based on workpiece size and required capacity *For more details, please refer to the catalog or feel free to contact us.

The "Rotary Feeder RF Series" is a swivel-type alignment device with a work contact area made of all stainless steel (with a buffed finish) as standard, suitable for chemicals and food products. By combining it with a lifter or auxiliary hopper, it can supply the optimal amount of workpieces within the feeder. Additionally, in the one-base configuration, it can be installed more compactly. It is capable of handling multiple workpieces, and by adjusting or replacing guides and chutes, it can accommodate workpieces of different sizes and shapes. 【Features】 ■ Fine control of supply quantity is possible ■ Capable of handling multiple workpieces ■ Work contact area is made of all stainless steel *For more details, please refer to the catalog or feel free to contact us.

The "Rotary Drop Feeder RDF Series" is a two-axis rotary container alignment machine that allows for the use of a simple "mechanical type" and an image processing "camera type" depending on the workpiece. Direction half-bell pockets are installed around the alignment balls, allowing for dual use by changing the mold. Additionally, the lifter for supplying workpieces to the alignment machine will be designed according to your preferred hopper size and layout. 【Features】 ■ Alignment balls are made using stainless steel plate deep drawing processing ■ Workpiece contact areas are all stainless steel ■ Two types of identification methods *For more details, please refer to the catalog or feel free to contact us.*

Do you have any of these concerns regarding bottle supply? - Struggling to secure enough manpower - It's wasteful to have workers on standby even during line stoppages - There are too many types of bottles, and you’ve given up on automation - You are already automated, but changing product types is a hassle The solution to these problems is the bottle supply robot 'BFR Series.' It accommodates various shapes (round, square, flat, etc.) and colors, while mold changes can be completed quickly and easily by anyone. In many cases, operation can be done simply via a touch panel. We will provide suitable proposals based on work size and supply capacity. We also offer free testing, so please feel free to contact us. We always have demo units available, so you can see the actual machine in action. We believe you will be convinced by how easy it is! *For more details, please refer to the PDF materials or feel free to contact us.

The "TPR Series" is a high-speed pouch picking robot that can solve the overlapping problem of thin workpieces. With work detection using a 2D camera and backlit conveyor, it can accommodate various shapes and colors. Additionally, no specialized parts are required, and switching between different types is easy to operate. The included hopper for work input can be customized to the desired size. 【Features】 ■ Solves the overlapping problem of thin workpieces ■ Enables stable picking ■ Accommodates various shapes and colors ■ No specialized parts required ■ Included hopper can be customized to the desired size *For more details, please refer to the PDF document or feel free to contact us.

１

【Exhibition Information】 <FOOMA JAPAN 2025> Dates: June 10 (Tuesday) - 13 (Friday), 2025 Venue: Tokyo Big Sight, East Halls 1-8 Our Booth: "East Hall 7, Booth 7F-07" 【Live Demonstrations】 - Newly developed next-generation bottle feeder "BFR-X Series" - Pouch picking robot "TPR Series" 【Newly Developed Next-Generation Bottle Feeder "BFR-X Series"】 By integrating and controlling vision, robots, and feeders, we have achieved higher speed and compactness compared to the conventional BFR series. We continue to inherit the "almost zero changeover time" from the past and support small-lot production of various types. 【Pouch Picking Robot "TPR Series"】 Do you have any of these concerns? - The workpieces are thin, causing them to overlap and not supply properly. - There are many varieties, and you have given up on automation. - The performance is not as expected. The "TPR Series" solves these issues. We will provide suitable proposals based on workpiece size and supply capacity. We also offer free testing, so please feel free to contact us.

【Exhibition Information】 <INTERPHEX JAPAN 2025> Date: July 9 (Wednesday) - 11 (Friday), 2025 Venue: Tokyo Big Sight Our Booth: West Hall 1F W15-17 【Live Demonstrations】 - Newly developed next-generation bottle feeder "BFR-X Series" - Pouch picking robot "TPR Series" - 3D camera-equipped bulk picking robot 【Newly Developed Next-Generation Bottle Feeder "BFR-X Series"】 By integrating and controlling vision, robots, and feeders, we have achieved higher speed and compactness compared to the conventional BFR series. We continue to inherit the "almost zero changeover time" from the past and support small-lot production of various types. 【Pouch Picking Robot "TPR Series"】 Do you have these concerns? - The workpieces are thin, causing them to overlap and not supply properly. - There are many varieties, and you have given up on automation. The "TPR Series" solves these problems. We will provide suitable proposals based on workpiece size and supply capacity. We also offer free testing, so please feel free to contact us.

Do you have any of these concerns regarding bottle supply? - Struggling to secure manpower - It's wasteful to have workers on standby even during line stoppages - There are too many types of bottles, and we had given up on automation - We are already automated, but changing product types is a hassle The solution to these problems is the bottle supply robot 'BFR Series'. It accommodates various shapes (round, square, flat, etc.) and colors, while mold changes can be completed quickly and easily by anyone. In many cases, operation can be done simply via a touch panel. We will provide suitable proposals based on work size and supply capacity. Additionally, we offer free testing, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.

The "BFR-1000-M2SC" is a bottle supply robot that combines TOKUNAGA's alignment expertise and the versatility of robots into one package. It accommodates various shapes (round, square, flat, etc.) and colors (white, black, transparent, etc.). Multiple types of bottles can be used interchangeably with simple operations. Additionally, the bottle feeding hopper can be customized to your desired size. 【Features】 ■ High-speed type ■ Compatible with containers up to 2L ■ Supply capacity: 60-100 bottles/min ■ Upright conveyor to keep containers standing *For more details, please refer to the PDF document or feel free to contact us.

The "BFR-1000-M2" is a bottle supply robot that combines TOKUNAGA's alignment know-how and the versatility of robots into one package. It accommodates various shapes (round, square, flat, etc.) and colors (white, black, transparent, etc.). Multiple varieties can be used interchangeably with simple operations. Additionally, the bottle feeding hopper can be manufactured to your desired size. 【Features】 ■ Compatible with containers up to 2L ■ Supply capacity: 40-60 bottles/min ■ Equipped with a rotary feeder ■ No need for collection or return conveyor for bottles that the robot could not handle ■ Can be connected to existing line conveyors *For more details, please refer to the PDF document or feel free to contact us.

The "BFR-700-M1" is a bottle supply robot that combines TOKUNAGA's alignment expertise and the versatility of robots into one package. It accommodates various shapes (round, square, flat, etc.) and colors (white, black, transparent, etc.). It allows for easy interchangeability of bottles for multiple varieties. Additionally, the bottle input hopper can be customized to your desired size. 【Features】 ■ Compatible with containers up to 250ml ■ Supply capacity: 40-60 bottles/min ■ Equipped with a rotary feeder ■ No need for recovery or return conveyors for bottles that the robot could not pick up ■ Can be connected to existing line conveyors *For more details, please refer to the PDF document or feel free to contact us.

The "BFR-1000-M2SC-W" is a bottle supply robot that combines TOKUNAGA's alignment expertise and the versatility of robots into one package. It accommodates various shapes (round, square, flat, etc.) and colors (white, black, transparent, etc.). Multiple types can be used interchangeably with simple operations. Additionally, the bottle feeding hopper can be customized to your desired size. 【Features】 ■ High-speed type ■ Compatible with containers up to 2L ■ Supply capacity: 100–180 bottles/min ■ Upright conveyor to position containers vertically *For more details, please refer to the PDF document or feel free to contact us.

The "BFR Series" is a bottle supply robot that combines TOKUNAGA's alignment know-how and the versatility of robots into one package. It accommodates various shapes (round, square, flat, etc.) and colors (white, black, transparent, etc.). It allows for easy interchangeability of bottles for multiple varieties with simple operations. Additionally, the bottle feeding hopper can be manufactured to your desired size. 【Features】 ■ Equipped with a rotary feeder ■ Supports various shapes and colors ■ Easy interchangeability of bottles for multiple varieties with simple operations ■ No need for collection of bottles that the robot could not pick up or return conveyors ■ Can be connected to existing line conveyors *For more details, please refer to the PDF materials or feel free to contact us.

In the cosmetics industry, there is a demand for the efficiency of bottle variety switching operations to accommodate a diverse product lineup. In particular, improving production efficiency and reducing work time are crucial. Manual bottle supply can lead to increased labor costs and decreased productivity due to line stoppages. Our bottle supply robot, the BFR series, can handle various bottle shapes and allows for easy variety switching. 【Usage Scenarios】 - Switching operations for cosmetic bottle varieties - Accommodating various bottle shapes - Improving production efficiency - Reducing work time 【Benefits of Implementation】 - Alleviating labor shortages - Reducing variety switching time - Cutting labor costs - Enhancing productivity

We would like to introduce our newly developed high-speed bottle supply machine, the 'BFR-X Series - High-Speed Version.' By transitioning from the conventional conveyor-type upright mechanism to a newly developed rotary upright mechanism, the installation area has been significantly reduced. By integrating control of vision, robots, and feeders, we have achieved higher speed and compactness compared to the conventional BFR series. Of course, we have inherited the "almost zero changeover time" from the previous models, supporting small-batch production of various types. *The photo shows the conventional model. 【Features】 ■ Achieves a supply rate of 100 bottles per minute with one robot ■ Solves installation space issues ■ Even in cases where two robots were previously needed, one robot can now suffice *For more details, please download the PDF or feel free to contact us.