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  3. 帝国イオン
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帝国イオン

addressOsaka/Higashiosaka-shi/1-12-26 Hakita Nishi
phone06-6727-7047
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last updated:Apr 07, 2016
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帝国イオン Product Lineup

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Low-friction, wear-resistant surface treatment technology "Diamond Coating"

High wear resistance with a friction coefficient of 0.05 or lower! If you are struggling with wear on sliding parts, please give it a try.

"Diamond plating" is a wear-resistant coating that uniformly arranges diamond particles, which are hard materials, on the surface. It is suitable for those facing issues with the durability of bearings, including bearing surfaces, or those struggling with wear and lubrication of sliding components. Thanks to density control technology, we have achieved a coating that is resistant to wear even under high surface pressure. [Features] - High wear resistance with a friction coefficient of 0.05 or less - Patents obtained: Patent No. 6614625, Patent No. 6846740 - Uniform arrangement of diamond particles on the surface - A coating that is resistant to wear even under high surface pressure, achieved through density control technology *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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Precision chrome plating

Achieving hard chrome plating on ultra-fine pores and complex shapes! Hard chrome plating on ultra-fine pore inner diameters of φ1mm×100mm.

This is an introduction to our "Precision Chrome Plating" services. With our "Hard Chrome Plating Technology for Ultra-Fine Pores," we have achieved hard chrome plating for ultra-fine pore inner diameters of φ1mm×100mm. This service is utilized by many customers for surface treatment in fine pores, which often present numerous challenges. Our "High-Precision Thickness Control Technology for Hard Chrome Plating" allows us to precisely control the plating thickness even at the tips of rail components using specially developed jigs. If you have given up on plating due to complex shapes or are struggling with tolerances, please feel free to consult us. **Features of Hard Chrome Plating Technology for Ultra-Fine Pores:** - Achieves hard chrome plating for ultra-fine pore inner diameters of φ1mm×100mm. - The inner diameter after plating is covered with hard chrome plating in the range of 2-3μm thickness over the entire length of 100mm. *For more details, please refer to the PDF document or feel free to contact us.*

  • Surface treatment contract service

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Microparticle arrangement technology

Patterning is possible with any character or shape! We can accommodate particle sizes from 10μm and above.

The "Microparticle Arrangement Technology" is a technique for arranging micron-sized microparticles using a unique patterning technology. Patterning is possible not only on flat surfaces but also on cylindrical shapes, and there is a wide variety of particle types and sizes. Particles with a proven track record include diamonds, silicon carbide, ceramics, PTFE, and various gemstones, with particle sizes ranging from 10μm and above. 【Features】 ■ A technology for arranging micron-sized microparticles using a unique patterning technique ■ Patent No. 6837633 "Exposure Device and Exposure Method" ■ Patterning is possible on cylindrical shapes as well as flat surfaces ■ A wide variety of particle types and sizes *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service
  • Other contract services

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High corrosion-resistant surface treatment technology "Ion Hard"

Protect the material with a no-pinhole coating! It will be done using a reliable and proven electroplating process.

"Ion Hard" is a high corrosion-resistant surface treatment technology with a no-pin-hole chrome coating that excels in corrosion resistance. It has a proven track record in aluminum parts used in sterilization and antibacterial environments. By undergoing heat treatment, the surface hardness exceeds Hv1000, making it resistant to scratches. Additionally, in immersion tests with highly oxidative hydrogen peroxide, this product demonstrates superior chemical resistance compared to conventional chrome plating. 【Features】 ■ Proven track record in aluminum parts used in sterilization and antibacterial environments ■ Excellent corrosion resistance against corrosive chemicals ■ Protects the material with a no-pin-hole coating ■ Surface hardness exceeds Hv1000 through heat treatment, making it resistant to scratches ■ Manufacturing method utilizes a proven electroplating process *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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Powder coating processing "Powder composite plated products"

Add different functions to conventional features with composite plating! Applicable to metal substrates and fine particles.

"Powder Composite Plating" is a technology that imparts different functions to conventional plating films by dispersing and combining various fine particles within the plating layer. By combining PTFE powder with the plating film, it is possible to produce a composite material that possesses both hardness and durability, as well as water-repellent and slippery properties. When alumina powder is combined, the sliding properties and wear resistance are improved compared to conventional plating films. [Features] ■ Disperses and combines various fine particles within the plating film ■ Adds functions different from conventional plating films ■ Improved water-repellent and slippery properties when combined with PTFE powder ■ Improved sliding properties and wear resistance when combined with alumina powder *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract

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Powder coating processing "Diamond Coated Products"

Established a mass production plating process optimized for diamond powder! Compatible with ultra-fine particles as well.

"Diamond-coated products" are ideal for cutting and machining hard metal and ceramic materials. Complete coverage is possible with thin film coating. Coating can also be applied to ultrafine particles with a particle size of 10μm or less. By controlling the phosphorus concentration in the coating film, it is possible to create both magnetic and non-magnetic products, and we can customize the coating process to meet your specific requirements. 【Features】 ■ Mass production technology for powder coating using a new nanotechnology process ■ Complete coverage possible with thin film coating ■ Coating can also be applied to ultrafine particles with a particle size of 10μm or less ■ Compatible with magnetic and non-magnetic products *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Processing Contract

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"Thin film filler plating products" achieve ultra-short delivery time plating processing.

Established mass production technology for powder coating using a new nano-technology process.

Mica is lightweight, has high heat resistance and insulation properties, and its ultra-thin film shape makes it suitable for use as a filler in paints and resins. By applying a coating, it can achieve a beautiful mirror-like appearance and various functions by choosing coatings such as gold, silver, copper, and nickel. Our company has developed mass production technology that allows for coating on all thin film fillers, from ceramics to polymers. Coated fillers that combine the properties of thin film fillers and metals can impart functions such as: ■ Metal paint ■ Antibacterial ■ Catalyst ■ Lubrication ■ Conductivity ■ Electromagnetic wave shielding We aim to provide coated fillers tailored to our customers' specifications. *For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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Empire Ion Corporation Business Overview

We will respond to the diversifying needs with our cultivated unique technologies and innovative techniques!

Our company was established in 1960 and specializes in producing total processing through plating technology and machining technology. We provide products and services that satisfy our customers through integrated production from machining to plating. In the field of metal processing, we incorporate the latest processing technologies to achieve high-precision machining. Meanwhile, in the surface treatment field, we offer new products with environmentally friendly plating coatings and our unique plating treatment technology. 【Business Activities】 ■ Surface treatment processing ■ Manufacturing and sales of surface treatment chemicals ■ Manufacturing of forged molds ■ Parts processing *For more details, please refer to our catalog or feel free to contact us.

  • Processing Contract
  • Contract manufacturing

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