伸栄産業 List of Products and Services

You were using SUS ball valves manufactured by Company K with a cleaning machine from Equipment Manufacturer H. You consulted us about reducing the cost of the equipment, and since you were using a large number of ball valves, we proposed a cost reduction through manufacturer substitution. Since it is not a performance-critical device, you mentioned that the manufacturer does not matter as long as the specifications are the same, so we proposed the Flowval ball valves "V03-304-02 to 08." This resulted in cost savings and received positive feedback. 【Case Study】 ■ Equipment Manufacturer H ■ Concerns and Consultation - Cost reduction of the equipment ■ Proposal and Results - Since the manufacturer does not matter as long as the specifications are the same, we proposed Flowval ball valves "V03-304-02 to 08." *For more details, please feel free to contact us.

• others
• valve

Shin'ei Sangyo will assist you in solving various challenges such as cost-cutting and improving productivity that you may be facing. Company T's current pressure switch has been discontinued, and they were looking for alternatives from other manufacturers. We confirmed the specifications they are currently using and proposed the IS10-01S and the vacuum model ZSM1-121. Since both are SMC stock items, they were satisfied with the delivery time, price, and specifications. [Case Study] ■ Company T ■ Concerns and Consultations - Discontinuation of the currently used pressure switch ■ Proposal and Results - Confirmed the current specifications and proposed the IS10-01S and the vacuum model ZSM1-121 - They were satisfied with the delivery time, price, and specifications since these are stock items *For more details, please feel free to contact us.

• others

We received an inquiry from Company R, stating, "We are using a bar-type ionizer from another company, but is it possible to replace it with a nozzle-type ionizer?" In response, we accompanied the SMC representative to promote the nozzle-type ionizer. We provided detailed explanations about the performance and price of the nozzle-type ionizer, as well as the effects of its use, which convinced the customer and led to an order. [Case Study] ■ Company R ■ Concerns and Inquiry - They want to replace the bar-type ionizer with a nozzle-type one. ■ Proposal and Result - We accompanied the manufacturer’s representative to provide detailed explanations about the performance, price, and effects of the nozzle-type ionizer, resulting in an order. *For more details, please feel free to contact us.

• others

We received a report from Company F regarding the product "NBH Series" direct pressure booster (named New Malock) manufactured by TAIYO, which converts air pressure to hydraulic pressure up to a maximum of 17.5 MPa. During trial operation, there were metallic sounds, and the movement of the cylinder stopped partway (stuck). Upon checking the specifications, we noticed that the piping from the New Malock to the cylinder was long. After confirming this with the manufacturer, it was indicated that there might be a possibility of insufficient oil due to expansion loss in the piping hose, which was found to have an expansion loss of 10cc per meter. As a countermeasure to this issue, we implemented the following two points, which led to the resolution of the problem: (1) Shortened the piping as much as possible to increase the amount of oil. (2) Positioned the New Malock higher than the hydraulic cylinder and left it for a while to bleed the air. *For more details, please feel free to contact us.

• others

Shin-ei Industries will assist you in solving various challenges such as cost-cutting and improving productivity that you may be struggling with. We received a consultation from Company U regarding frequent malfunctions caused by foreign matter contamination in hydraulic servo valves. As a countermeasure, we proposed the Triple R oil cleaner, which subsequently led to an order and delivery. We were able to achieve an oil cleanliness level of NAS 6-7, suitable for using servo valves, and the malfunctions have decreased. [Case Study] ■ Company U ■ Concerns and Consultation - Frequent malfunctions due to foreign matter contamination in hydraulic servo valves ■ Proposal and Results - Proposed the Triple R oil cleaner - Achieved an oil cleanliness level of NAS 6-7, resulting in reduced malfunctions *For more details, please feel free to contact us.

• others
• Hydraulic Equipment

We received a call for consultation from Company R, stating that the hydraulic unit they are using has broken down, causing their production line to stop. We confirmed the specifications of the currently used hydraulic unit and proposed that we could respond with the "Eco Rich R" hydraulic unit that we have in stock. By delivering the hydraulic unit, we were able to minimize the downtime of the production line. [Case Study] ■ Company R ■ Concerns and Consultation - The hydraulic unit broke down, causing the production line to stop ■ Proposal and Results - Proposed that we could respond with the "Eco Rich R" hydraulic unit in stock - Minimized the downtime of the production line *For more details, please feel free to contact us.

• others
• Hydraulic Equipment

We received an inquiry from a certain machinery manufacturer regarding the consideration of modifying a hydraulic unit that has been in use by an end user for over 10 years. They are currently using a Daikin rotary pump (integrated motor and pump) and are facing significant issues with oil temperature rise. Initially, they were considering adding an external Daikin oil cooler (AKZ series) and replacing the motor and pump. However, after taking into account the installation space, the effort required for modification, power consumption, and budget, we proposed replacing it with a Daikin super unit (SUT series). The customer was convinced, leading to the adoption of an energy-efficient hydraulic unit. [Case Study] ■ Certain machinery manufacturer ■ Concerns and inquiries - Considering modification of a hydraulic unit that has been in use for over 10 years ■ Proposal and results - After comprehensively considering installation space, modification effort, power consumption, and budget, we proposed replacing it with a Daikin super unit (SUT series). *For more details, please feel free to contact us.

• others
• Hydraulic Equipment

Company B has requested to create a mobile conveyor by placing a conveyor on top of a table lifter. The main specifications are as follows: - Since it is mobile, the lifter's elevation should be powered by a battery (DC24V). - Three types of hydraulic cylinders are needed for elevation, positioning, and as a stopper. - It must fit within a small space inside the lifter. We selected a hydraulic DC motor pump and a hydraulic non-leak valve, created a circuit diagram, and explained the hydraulic drive system to the customer. Additionally, we considered the space required to fit inside the lifter and selected the appropriate equipment. We were able to receive an order that met the customer's request. In addition to catalog products from manufacturers, we also accept custom-made devices like this. We will collaborate with our partner companies to provide proposals that meet your needs. *For more details, please feel free to contact us.

• others
• Conveyor

At Equipment Manufacturer A, there were considerations for a tabletop robot project involving multiple manufacturers, but they were struggling with decisions due to long lead times and high costs. Therefore, taking into account the customer's desired specifications, budget, and delivery time, we proposed IAI's tabletop solution. As a result, with the involvement of the manufacturer in sales efforts, we were able to shorten the delivery time and reduce costs. Additionally, we conducted an IAI study session within the customer's company, which they appreciated as it helped them better understand how to use the product. By leveraging our connections with various suppliers, we were able to make proposals that maximized benefits for the customer. *For more details, please feel free to contact us.*

• others
• Other services

The client from Company F expressed a desire to improve energy efficiency for their old existing equipment equipped with hydraulic fixed pumps due to ISO 14001 considerations. In response, we proposed the "Daikin Super Unit." This product boasts excellent energy-saving performance by adopting a high-efficiency IPM motor that utilizes Daikin's unique air conditioning motor and inverter technology. It is, of course, exempt from the domestic high-efficiency motor regulations that started in April 2015, and it meets the efficiency classes compliant with regulations in various countries, which also leads to a reduction in design modification labor for different destinations. As a result of the replacement, there was approximately a 90% reduction in electricity consumption, leading to an annual savings of about 280,000 yen in electricity costs. By controlling the motor speed, the rise in oil temperature was also suppressed, reducing the frequency of hydraulic oil changes. The customer was very pleased, and the unit is being gradually adopted for other equipment within the factory. *For more details, please feel free to contact us.*

• others
• Other services

We heard from a manufacturer of factory equipment that "due to the Energy Conservation Act, inquiries about energy-saving equipment are increasing, but we cannot meet customer needs unless we convert existing products into energy-saving versions." This became our mission to develop products that respond to energy conservation. First, we measured the power consumption of existing equipment to identify points where energy savings could be achieved. Then, we incorporated energy-saving devices that our company handles into the key areas, and upon conducting further measurement experiments, it became clear that significant reductions in power consumption could be achieved. While the initial cost of manufacturing equipment slightly increases when adopting our energy-saving devices, we converted the benefits of adoption from power values to monetary amounts, allowing us to keep the running costs of the equipment low. Ultimately, we explained that the added value of the equipment would increase, leading to its formal adoption as a component incorporated into existing products. *For more details, please feel free to contact us.*

• others
• Other services

At Equipment Manufacturer N, they have traditionally used chiller units from other manufacturers and were considering an update due to equipment lifespan. SMC's thermal chiller is available for actual machine loan, so we brought the "HRS050-A-20" with specifications equivalent to the existing unit for testing. After confirming that there were no issues with the replacement, we received positive feedback as the temperature stability of ±0.1°C significantly reduced the failure rate compared to the previous chiller unit. 【Case Study】 ■ Equipment Manufacturer N ■ Concerns and Consultation - Considering an update due to the equipment lifespan of chiller units from other manufacturers ■ Proposal and Results - Conducted a test with an actual machine loan of SMC's thermal chiller - The failure rate significantly decreased compared to the previous chiller unit *For more details, please feel free to contact us.

• Chiller
• others

At equipment manufacturer T, an existing hydraulic unit delivered by another company several decades ago failed, and the manufacturer's response was poor, leading them to request a replacement with a new unit from us. They also requested an increase in the cycle time compared to the existing unit. We proposed the NACHI servo unit "NPQ-100-11KPZ70N4-A2-6161A" along with a complete hydraulic circuit that meets the specifications. We received positive feedback that the requested specifications were achieved and that the production capacity of the equipment increased. [Case Study] ■ Equipment Manufacturer T ■ Concerns and Consultations - Existing hydraulic unit delivered by another company failed - Request to increase cycle time compared to the existing unit ■ Proposal and Results - Proposed a servo unit and complete hydraulic circuit that meet the specifications - Increased production capacity of the equipment *For more details, please feel free to contact us.

• Other contract services
• Hydraulic Equipment

We heard from a dedicated machine set manufacturer that "when manufacturing products, there are slight variations in numerical control accuracy, leading to individual differences." Upon investigating the machine on-site, it became clear that the issue was that the pneumatic equipment could not adequately respond to precise movements. Therefore, we proposed an "actuator" as an alternative device that achieves high precision movements through electric control instead of pneumatic equipment. As a result of selecting and proposing various devices, it was immediately decided to adopt our solution, as "this can solve the issues of individual differences in numerical control and eliminate air." Our understanding of the customer's situation in detail and our ongoing grasp of the manufacturer's product information led to a quick resolution. *For more details, please feel free to contact us.*

• Actuator
• Other contract services

The "RBS type" is a linear brake manufactured by Asahi Seiko Co., Ltd., featuring a structure where the friction plate and rail do not interfere with each other. It is a brake that directly holds the rail of the linear guide, maintained by the force of a spring and released by air pressure. It is a normal closed type (spring braking and reverse operation). Made in Japan, all models are tested for operation before delivery. 【Features】 ■ Spring retention, air release ■ Retention and positioning of the Z-axis (vertical axis), vibration prevention ■ Usable with rail in a joint configuration ■ Emergency stop in case of an emergency ■ Low backlash *For more details, please refer to the PDF materials or feel free to contact us.

• brake
• Other machine elements

The fusion of "hydraulic technology" and "inverter technology" enables further evolution of high-precision temperature control and ultra-energy savings.

• Hydraulic Equipment

These are fittings for piping used in pneumatic equipment and various fluids, as well as resin tubes. We offer a range from general-purpose fluids to those for special environments.

• Pneumatic Equipment

Control equipment for hydraulic systems

• Hydraulic Equipment

Resin-based bearings They possess excellent wear resistance and strength even without lubrication oil, and are used in a wide variety of fields, including automotive parts, office equipment, construction machinery, hydro, thermal, and nuclear power generation facilities, high-speed vehicles, railway operations, and the construction of dome-shaped stadiums. Metal-based resin A high-performance sliding bearing material that solves problems in all sliding parts. Sliding bearings for various rotating machinery These are sliding bearings that support the rotating shafts of turbo machinery (steam turbines, gas turbines, generators, compressors, water turbines, pumps, superchargers, etc.) used in energy, chemical, water treatment plants, and large engines. Pumps Leveraging advanced research and technology developed in tribology, we also develop lubrication technology application products beyond bearings.

• Metal bearings
• Plastic bearings

It excels in control, allowing for reduced takt time through acceleration control and multi-point stops.

• Pneumatic Equipment

We have a wide variety of aftercoolers, air tanks, air dryers, separators, and more.

• Pneumatic Equipment

It is also possible to combine regulators, filters, pressure switches, and more.

• Pneumatic Equipment

By adopting Daikin's unique IPM motor and the high COP characteristics of refrigerant R410A, we have achieved a high energy-saving rate.

• Hydraulic Equipment

Valve for pressure devices Achieved high pressure and large capacity of 35MPa and 100L/min (G02), 160L/min (G03).

• Hydraulic Equipment

Pump for hydraulic units A standard variable displacement piston pump. It has been developed in a series with low noise, high efficiency, and high reliability, ranging from 8 to 70 cc/rev.

• Hydraulic Equipment

It boasts low noise, compact size, low pulsation, and high reliability. It is CE compliant.

• Hydraulic Equipment

This is an energy-saving hydraulic unit for machine tools that adopts an SRM motor inverter. It is not subject to electric motor efficiency regulations, so it can be used regardless of the destination.

• Hydraulic Equipment