竹中電機 List of Products and Services

This is a product that packages leakage current monitoring devices and IoT equipment. It specifically monitors "Ior," a dangerous leakage current component that can actually cause fires and electric shock accidents. It is useful for preventing leakage fire hazards and ensuring safety for buildings and critical equipment. ★ With integration with IoT devices, it features remote monitoring of acquired data and email notifications in case of anomalies! ★ It is portable and can be easily carried!

• Other FA equipment

At the chemical manufacturer, when trying to operate the outdoor blower motors, the leakage circuit breaker would trip, preventing operation. While predictive maintenance is necessary, there were challenges such as the effort required due to the presence of multiple blowers. Therefore, we introduced our "IRS-9500 (main unit)." Once a week, we create a timing for all blowers to stop and conduct a collective measurement. If any measurements fall below the pre-set threshold, an abnormal output is sent to the PLC, and a notification is sent to the office. Additionally, using the setup tool (software included with the main unit), it is possible to check the historical data of each blower and understand degradation trends. We received feedback from customers stating that "it is much easier to manage than manual methods and is very convenient." *For more details, please refer to the PDF document or feel free to contact us.

• others

As an issue, it was pointed out that "due to heavy rain, the river swelled, and the pump that was supposed to drain water did not operate due to insulation degradation," and "after that, workers were regularly conducting insulation measurements, but since the pump room was located far away, it was very difficult and labor-intensive, so we wanted to implement some measures." Therefore, we introduced our "IRS-500 (main unit)" and "IRS-DA (analog output device)." The measured values are input from the "IRS-DA" to the control panel's PLC. With the PLC system, if the measured value falls below the preset insulation degradation threshold, a notification is sent to the office as an insulation degradation alarm. We received feedback from our customers saying, "It automatically measures, and we can check the degradation alarm without having to go on-site, which has made things much easier." *For more details, please refer to the PDF document or feel free to contact us.

• Other pumps
• Wastewater/wastewater treatment equipment

At an automobile manufacturer, a rare short circuit occurred due to insulation degradation while using a machining tool for overhauls, nearly resulting in a fire. It was necessary to take urgent measures to prevent recurrence. Therefore, we introduced our "IRS-500 (main unit)" and "GP4115T2D-IRS (display unit)." To detect signs of degradation at an earlier stage, we utilized the pre-warning function of the display unit, setting it to issue an alert if the values fell below a predetermined threshold. During equipment downtime, insulation resistance is automatically measured, and the values are checked on the display unit before operation. We received feedback from the customer stating, "Over the years since the introduction, there have been several alarms for insulation degradation, but we were able to take measures before any failures, which was extremely helpful." *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools
• Display

At our company, Takenaka Electric Co., Ltd., we provide the insulation resistance monitoring device 'IRS Series' and the machining anomaly detection device 'CIU-16-S' to solve issues related to quality control and preventive maintenance in manufacturing sites. The 'IRS Series' monitors insulation resistance with the same accuracy as conventional megohm testers. It achieves a reduction in inspection costs and prevents equipment downtime and accidents caused by insulation failures. The 'CIU-16-S' automatically detects anomalies such as tool chipping or breakage by visualizing the load conditions during processing through waveforms. 【Features of the Insulation Resistance Device: IRS Series】 ■ Automates insulation resistance monitoring, reducing inspection costs ■ Prevents unexpected equipment downtime and accidents 【Features of the Machining Anomaly Detection Device: CIU-16-S】 ■ Detects anomalies during processing from changes in load current ■ Automates the detection of tool chipping, workpiece breakage, and lifespan issues ~ MECT2023 Exhibition Information ~ ■ Period: October 18, 2023 - October 21, 2023 ■ Venue: Port Messe Nagoya ■ Booth Number: 3D68 *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Power Monitoring Equipment

The "Insulation Resistance Monitoring Device" is a product that contributes to reducing maintenance costs and preventing unexpected equipment failures and accidents by automating the monitoring of insulation resistance in electric motors and other equipment. Our popular product line "IRS Series" now includes the "Insulation Resistance Monitoring Device IRS-9000 Series." 【New Features】 - Capable of monitoring up to 9 devices with a single unit - Compatible with large electric motors (the maximum monitored equipment voltage is 440V) - Supports Modbus RTU, allowing data communication with PLCs and inverters - Easy configuration of judgment conditions and settings using a setup tool software Our product "Insulation Resistance Monitoring Device (IRS)" received the "Invention Award Nikkan Kogyo Shimbun Award" at the 46th Invention Awards co-hosted by the Japan Invention Promotion Association and Nikkan Kogyo Shimbun. We also offer single-device monitoring types, "IRS-250 / IRS-500." https://www.ipros.jp/product/detail/2000259557

• Insulation Tester

It measures highly reliable insulation resistance using the Megger method. It automatically monitors the insulation condition of various motors mounted on machine tools. This reduces maintenance costs and the burden of maintenance inventory costs, allowing for the prevention of sudden line stoppages in advance. No power outage of equipment is required. Due to the Megger method, it can measure high-precision values at a lower cost than the I0r method. Measurements can be taken after the motor has completely stopped, thanks to a delay timer. Alarm output settings can be differentiated from four types of measurement values (selectable from 1MΩ, 5MΩ, 10MΩ, 20MΩ). It is highly versatile and does not depend on the equipment, capacity, or manufacturer. Although it is a high-voltage measurement method, there is no concern about electric shock. It can also accommodate equipment that requires safety circuits. By connecting an optional touch panel, detailed settings and history management can be performed.

• Other FA equipment

Data from the insulation resistance monitoring device can be collected and utilized for centralized management. It supports current input of 4-20mV and voltage input of 1-5V. Connections can be made only to the insulation resistance monitoring device, as well as connections that include the insulation resistance monitoring device display.

• Other FA equipment
• Other machine tools
• Other processing machines

The "Machining Abnormality Detection Device" developed by Takenaka Electric informs users of abnormalities before cutting tools deteriorate and cause defects in workpieces. By implementing this device in machine tools such as machining centers, the conditions during machining loads can be visualized in waveforms, allowing for the detection of tool wear and breakage, thus determining the appropriate timing for tool replacement. Additionally, since it utilizes clamp-type sensors, it can be retrofitted to existing equipment. 【Are you facing any of these issues with cutting tools?】 ■ Tool replacement is determined by the number of uses. If only we knew when to replace them, we could eliminate losses... ■ Tool replacement occurs only after defects appear. Defective products inevitably arise before replacement... ■ If we could optimize the timing for cutting tool replacement, we could achieve cost benefits... → These issues can be resolved with Takenaka Electric's Machining Abnormality Detection Device! *For more details about the product, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us. *Demo units are available for loan! Please consult us through the contact form on our website.

• Other processing machines

We are introducing a video that outlines the flow from wiring to data collection for the "Processing Abnormality Detection Device CIU." It concisely summarizes the necessary signals, data collection methods, and data verification processes. This content is useful not only for those considering implementation but also for those who have already purchased the device. We encourage you to watch it. By implementing the CIU in machine tools such as machining centers, the conditions during processing loads can be visualized as waveforms, allowing for the detection of tool wear and damage, and enabling the determination of the appropriate timing for tool replacement. *For more details about the product, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us. *Demo units are available for loan! Please consult us through the inquiry form on our website.

• Other processing machines

This is an introduction to cases where the effectiveness has been confirmed by the introduction of our developed "Processing Abnormality Detection Device." 【Number of defective works per machine】 ■ From 200 pieces/month to 20 pieces/month → 90% increase in quality and productivity! 【Annual tool expenses】 ■ From 100 million yen to 33 million yen → 60% cost reduction! We contribute to increasing production on the manufacturing floor with a smart factory utilizing IoT. Check out our three features: "low cost," "small start," and "quick results"! *For details about the product, improvement cases, and mechanisms, please view the PDF available for download or feel free to contact us.

• Other FA equipment
• Other machine tools
• Other processing machines

Do you have any of these problems with cutting tools? ■ Unable to manage tool lifespan ■ Many tools in use, making replacement management difficult ■ Want to manage but want to start with low costs first ⇒ Kokan Boy might be able to help you!! The centralized tool replacement counter "Kokan Boy" is a space-saving counter that consolidates the preset counter functions of nine units into one. By determining the replacement timing based on a set number of uses in advance, it enables a management system that does not depend on individual skills.

• Other processing machines

This document explains the various measurement methods used in automatic monitoring devices aimed at managing the insulation of circuits and loads, as well as their differences and advantages. It serves as a reference for customers considering insulation management to avoid troubles in factories and equipment due to insulation degradation. 【Contents】 - Principles of circuit insulation and insulation performance - Types of insulation measurement and automatic monitoring devices - Details of measurement methods (Megger method) - Details of measurement methods (Leakage current method) - Main applications - Summary comparing both methods

• Other FA equipment
• Other measurement, recording and measuring instruments

The Insulation Resistance Handbook - What is Insulation Resistance? Why Does Insulation Deterioration Occur? - is a technical handbook that provides detailed explanations of basic knowledge and mechanisms related to insulation resistance and insulation deterioration. It is a textbook-like resource aimed at production engineers, manufacturing engineers, maintenance managers, and others involved with insulation resistance. Please use it as a reference for your work. [Contents] ■ What is Insulation Resistance ■ What is Insulation Deterioration (What Happens When Insulation Deterioration Occurs) ■ Causes of Insulation Deterioration ■ Mechanism of Motor Insulation Deterioration ■ Why Does Motor Insulation Deterioration Occur ■ Countermeasures for Insulation Deterioration *Please view the PDF of the handbook via download.

• Other FA equipment
• Other machine tools
• Other processing machines

This document explains the timing for replacing cutting tools in three patterns. Drills, end mills, and inserts are consumables. As usage continues, there will inevitably come a time when they need to be replaced due to wear or damage. We also introduce devices for detecting processing abnormalities that issue alerts just before the cutting tools deteriorate. 【Contents】 ■ Three methods for determining the frequency of cutting tool replacement - Replace when defective products are produced - Set a shot count or usage count for regular replacement - Replace when an alert is issued just before the cutting tools deteriorate *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other cutting tools

A handbook brought to you by the on-site equipment professionals "Takenaka Electric." We are offering three useful handbooks for the field, including the insulation resistance handbook, safety measures, and preventive maintenance, all for free! [Contents] ■ Insulation Resistance Handbook - What is insulation resistance? Why does insulation degradation occur? ■ Safety Measures Handbook ■ Preventive Maintenance Handbook - Improving productivity by avoiding equipment troubles *For more details, please refer to the PDF materials or feel free to contact us.

• Other FA equipment

We are introducing the "Insulation Resistance Monitoring Device," which is effective for automatic monitoring of insulation status and preventing sudden line stoppages, along with its benefits and measurement examples in a video. 【Benefits of the Insulation Resistance Monitoring Device (partial list)】 ■ Reduction of time and effort ■ Reduction of spare inventory ■ Reduction of downtime ■ Reduction of product defects and disposal costs *Please download the PDF of the catalog for the "Insulation Resistance Monitoring Device IRS-500/IRS-250."

• Other FA equipment
• Other machine tools
• Other processing machines