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Manufacturing and processing contract
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インターフェイス

addressTokyo/Ota-ku/4-12-3 Omori Kita, CASA-K2B
phone03-6404-8960
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last updated:Aug 05, 2016
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Surface treatment "MAD treatment"

Surface modification alone improves hardness, water repellency, and corrosion resistance! A surface treatment that does not peel off.

"MAD processing" is our company's unique plasma-based surface modification treatment. As a result of this treatment, we successfully increased hardness through a low-temperature process below 200°C, without causing distortion or strain in the base material dimensions, by utilizing accelerated diffusion effects on the surface of the base material. We reconstruct the surface and internal structure of the material (alloy) to maximize its inherent properties, significantly improving hardness, release properties, and corrosion resistance. [Features] - Hardening below 200°C that does not peel off - Increased hardness, water repellency, and corrosion resistance through surface modification alone - Applicable to polyacetal resin molds and more *For more details, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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Contract Processing "Ta-CX"

Ultra-high hardness hydrogen-free (hydrogen-free) DLC coating!

"Ta-CX" is a hydrogen-free (non-hydrogen containing) DLC coating that incorporates a diamond structure utilizing electromagnetic arc cathodes, providing ultra-high hardness. It has high adhesion due to the arc ion plating method and features a mechanism that reduces unique development droplets (micrometer-level protrusions), resulting in a surface that is as smooth as the substrate. It significantly improves the lifespan of cutting tools and molds, particularly preventing adhesion and wear during the processing of non-ferrous metals such as aluminum, copper, and solder, demonstrating excellent effectiveness. By installing it on large equipment, it enables mass setting and reasonable pricing. [Features] - High surface smoothness - Compatible with various materials - Low-temperature treatment - Suitable for large items *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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Coating device "IK-1000"

A device suitable for mass production of metals and parts, as well as handling large items up to 500mm in length!

The "IK-1000" is a device suitable for mass production of metals and parts, as well as processing large items up to 500mm in length. In a high vacuum atmosphere, a vacuum arc discharge is generated between the target (film material) and the cathode and anode (positive electrode), evaporating and ionizing the film material. By applying a negative bias voltage to the substrate, ions are attracted in the plasma to carry out the film formation. Additionally, we also have the "IK-500," which is suitable for research and development purposes such as prototype testing. 【Features】 ■ Suitable for mass production of metals and parts ■ Suitable for processing large items up to 500mm in length ■ Conducts film formation by attracting ions in the plasma *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Other processing machines

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Contract processing "CVD-SiC Coating"

High hardness, heat resistance, semiconductor properties, chemical vapor deposition silicon carbide CVD-SiC.

The "CVD-SiC coating" is a thin film with excellent properties of high hardness, heat resistance, and wear resistance, as well as semiconductor characteristics. Using our unique CVD method, we maintain a grade that can be adapted for semiconductor device components, and we deposit high-purity SiC films of over 2mm to create bulk SiC. 【Features】 ■ High hardness ■ Excellent heat resistance ■ Excellent wear resistance ■ Has semiconductor characteristics ■ Can be adapted for semiconductor device components *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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Contract Processing "PVD-GT Coating"

NEW! Ceramic Coating! ALCrSiN Multilayer Film!

The "PVD-GT coating" is a new film developed for resistance to crater wear. By applying it to tools processed at high speeds, such as iron-based punching dies, it extends their lifespan. It is mainly suitable for high-speed machining tools, iron-based processing punches, and general steel tools. 【Features】 ■ High ionization rate ■ Excellent film with dense adhesion ■ Wear amount is less than 5μm even after cutting over 500m on SCM420 ■ Wear depth is 1/8 compared to TiALN and 1/7 compared to similar films (in-house comparison) ■ Thin films are also possible for small diameter tools and punches *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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Contract processing "HCD-GT Coating"

A hard film with higher hardness and dense crystals compared to AIP!

The "HCD-GT Coating" is a hard film with high hardness and dense crystals created by the HCD-GT hollow cathode method, compared to AIP. This film is smooth and has excellent toughness. Additionally, we also offer "AIP-GT Coating," which is produced by the AIP-GT arc ion plating method. It is hard, has columnar crystals, and can withstand use in low friction and harsh environments. 【Features】 ■ Higher hardness compared to AIP ■ Hard film with dense crystals ■ Smooth and excellent toughness *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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[Contract Processing] Hydrogen-Free 'DLC-GT Coating'

Surface roughness 0.004μm! A coating that achieves excellent surface smoothness.

The "DLC-GT Coating" significantly reduces droplets (at the micrometer level), which is a weakness of arc ion plating, and achieves excellent surface smoothness. It is effective for processing tools made of soft metals such as molds and aluminum without compromising the surface roughness of the substrate. It can also be applied to ultra-mirror surfaces, such as glass lens molding molds. 【Features】 ■ Effective for anti-adhesion measures in aluminum and copper processing ■ High hardness ■ Film thickness of 0.7μm or more ■ Excellent surface roughness ■ Ideal for cutting tools, micro drills, lens molds, blades, and molds *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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Contract Processing "BH Coat"

A new ultra-hard thin film developed through our company's unique plasma synthesis!

The "BH Coat" is a new ultra-hard thin film developed through our company's special plasma synthesis. The color tone ranges from dark blue to black. Its hardness is close to that of diamond, showing an increase of 20% to 40% compared to the hardness of DLC. Additionally, its adhesion strength is equivalent to that of TiN, and its friction coefficient is lower than that of DLC. 【Features】 ■ Color tone ranges from dark blue to black ■ Hardness close to that of diamond ■ 20% to 40% increase compared to the hardness of DLC ■ Adhesion strength equivalent to TiN ■ Lower friction coefficient than DLC *For more details, please refer to the catalog or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service

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