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Many metal parts are manufactured using various methods such as cutting, forging, and pressing. The optimal method varies depending on the product shape, processing quantity, and required precision. However, for certain shapes, reviewing the manufacturing method centered on cutting can reduce material loss and processing man-hours, potentially leading to significant cost reductions. Profiled drawing is a type of plastic processing that can form complex cross-sectional shapes with high precision and in long lengths. Since it can be shaped close to the required cross-sectional shape, it helps reduce cutting volume, improve material yield, and decrease man-hours in subsequent processes. Additionally, it can achieve stable cross-sectional shapes and quality even for long products. At Shildo, we propose the optimal profiled drawing shapes tailored to our customers' product specifications and production conditions. Below, we will introduce the cost reduction effects of replacing cutting processes with profiled drawing processes.
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*The image is a conceptual illustration of the application.* Our shaped drawn materials are used as chain guides. Chain guides are important components that guide the movement of chains in transport and production equipment, supporting stable transport and positioning accuracy. They require wear resistance, dimensional accuracy, and long-term stable performance. We carry out the entire process from material procurement to drawing processing, manufacturing shaped drawn materials tailored to our customers' specifications. Drawing processing is suitable for manufacturing chain guides because it can form complex cross-sectional shapes with high precision and length. Additionally, it contributes to reducing processing steps and improving production efficiency by providing a uniform cross-sectional shape consistently. In practice, they are utilized as chain guides in transport mechanisms such as thermal forming machines and electronic component manufacturing equipment. They also support stable chain movement and contribute to the stable operation of production lines. Shaped drawn materials can be used as components that enhance the transport stability and durability required for chain guides.
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*The image is an illustrative diagram of the intended use.* Medical devices require not only high safety and reliability but also dimensional accuracy and stability of quality to support precise operation. In particular, the mechanical components used inside the devices demand smooth operation and long-term stability. Our company consistently handles everything from material procurement to drawing processing, manufacturing custom-shaped drawn materials that meet our customers' specifications. Drawing processing is suitable for manufacturing parts for medical devices because it can form complex cross-sectional shapes with high precision and long lengths. Additionally, it contributes to the uniformity of quality and improved production efficiency by consistently supplying uniform cross-sectional quality. In practice, it is utilized as various parts for medical devices, including rail materials used inside the equipment. Custom-shaped drawn materials can be used as components that support the quality, reliability, and stable supply required for medical devices.
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*The image is a conceptual illustration of the application.* Our shaped extruded materials are used as components for pressure gauges. Pressure gauges require high dimensional accuracy and stability of quality to support precise measurements. In particular, uniform cross-sectional shapes and stable quality are essential for the various components that make up the equipment. We carry out a consistent process from material procurement to extrusion processing, manufacturing shaped extruded materials tailored to our customers' specifications. Extrusion processing is suitable for manufacturing pressure gauge components because it can form complex cross-sectional shapes with high precision and in long lengths. Additionally, by supplying materials in an optimized cross-sectional shape, it contributes to reducing processing time in subsequent steps and achieving uniform quality. In practice, they are utilized as components for various measuring instruments, including pressure gauges. Shaped extruded materials are one of the applications that support the quality stability and production efficiency improvement required for pressure gauge components.
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*The image is a conceptual illustration of the application.* Pumps require stable performance and long-term reliability. In particular, high dimensional accuracy and uniformity of quality are essential for rotating and mechanical components. Our company consistently handles everything from material procurement to drawing processing, manufacturing shaped drawn materials tailored to customer specifications. Drawing processing allows for the production of long and highly precise shapes, making it suitable for manufacturing various functional components used in pumps. Additionally, the ability to consistently supply uniform cross-sectional shapes contributes to stabilizing quality and improving production efficiency. In practice, these materials are utilized in various pump-related components, including shaft members and spline members. Shaped drawn materials can be used as components that support the performance enhancement and stable quality assurance required for pumps.
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*The image is a conceptual illustration of the application.* Our shaped drawn materials are used as shaft materials. Shaft materials require high dimensional accuracy, straightness, and uniform quality to exhibit stable performance in mechanisms involving rotation and sliding. We carry out the entire process from material procurement to drawing processing, manufacturing shaped drawn materials tailored to our customers' specifications. Drawing processing is suitable for producing shaft materials because it allows for the shaping of long materials with high precision and stable quality. Additionally, it contributes to reducing the processing burden in subsequent stages and improving production efficiency by supplying optimized cross-sectional shapes and dimensions. Shaft materials are utilized in various machines and equipment, including industrial machinery and conveyor systems, making them one of the applications that can leverage the characteristics of shaped drawn materials. Shaped drawn materials can be used as components that support the quality stability and production efficiency required for shaft materials.
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*The image is an illustrative representation of the intended use.* In the fields of architecture and civil engineering, high quality, stable dimensional accuracy, and the ability to handle long materials are required. Particularly for architectural hardware and various support components, uniformity of shape and stable supply are crucial factors. Our company consistently carries out everything from material procurement to extrusion processing, manufacturing irregularly shaped extruded materials tailored to our customers' specifications. Extrusion processing is suitable for the production of structural components and architectural hardware used in the architecture and civil engineering fields, as it can form complex cross-sectional shapes with high precision and length. Additionally, because it can provide a uniform quality consistently, it also contributes to improved productivity and quality uniformity. In practice, it is utilized as various components for architecture and civil engineering, starting with architectural hardware. Irregularly shaped extruded materials can be used as components that support the quality, durability, and productivity improvements required in the architecture and civil engineering fields.
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Food and packaging machinery require high dimensional accuracy and stable quality. In particular, for conveying mechanisms and various component parts, materials that support stable operation and efficient production are crucial. Our company consistently handles everything from material procurement to drawing processing, manufacturing custom-shaped drawn materials tailored to customer specifications. Drawing processing is suitable for manufacturing component parts and structural materials used in packaging machinery, as it can form complex cross-sectional shapes with long lengths and high precision. Additionally, it contributes to improving the quality of production equipment and enhancing maintainability due to its ability to provide uniform quality and stable supply. In practice, it is utilized for parts for various production equipment, including packaging machinery and food machinery. Custom-shaped drawn materials can be used as components that support the quality stability and production efficiency required by production equipment.
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*The image is a conceptual illustration of the application.* In the shipbuilding sector, there is a demand for high quality and durability, as well as a stable supply of long materials. Due to the need for shapes and dimensional accuracy that correspond to the usage environment, the stability of material quality becomes an important factor. Our company consistently handles everything from material procurement to drawing processing, manufacturing shaped drawn materials tailored to customer specifications. Drawing processing is suitable for the production of various structural and functional components used in shipbuilding, as it can form complex cross-sectional shapes with high precision and length. Additionally, the ability to consistently supply uniform cross-sectional shapes contributes to improved productivity and quality uniformity. In practice, it is utilized in various applications, including functional components used in ship-related equipment. Shaped drawn materials can be used as components that support the improvement of quality, durability, and productivity required in the shipbuilding sector.
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*The image is a conceptual illustration of the application.* Measurement instruments require high measurement accuracy and long-term stability. In particular, components used in positioning and movement mechanisms demand excellent dimensional accuracy, linearity, and stability of quality. Our company consistently handles everything from material procurement to drawing processing, manufacturing custom-shaped drawn materials tailored to our customers' specifications. Drawing processing is suitable for the production of mechanical components and guide materials used in measurement instruments, as it can form complex cross-sectional shapes with high precision and long lengths. Additionally, the ability to consistently supply uniform cross-sectional shapes contributes to stabilizing product quality and improving assembly accuracy. In practice, it is utilized in various components for measurement instruments that require high dimensional accuracy and linearity. Custom-shaped drawn materials can be used as components that support the high precision and reliability required in measurement instruments.
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*The image is a conceptual illustration of the intended use.* Our special-shaped drawn materials are used as cutting tool materials. Cutting tool materials require high durability and stable quality, as well as cross-sectional shapes tailored to their applications. In particular, for cutting tools made from long materials, the uniformity of the cross-sectional shape is a crucial factor that affects product performance. We carry out a consistent process from material procurement to drawing processing, manufacturing special steel drawn materials according to their intended use. Drawing processing is suitable for producing the base material for cutting tools because it can shape complex cross-sectional shapes with high precision and in long lengths. Additionally, by supplying the material in an optimized cross-sectional shape, it contributes to reducing processing man-hours in subsequent steps and effective utilization of materials. Cutting tool materials are utilized in various applications that require durability, including cutting and processing machinery, as well as machinery for maintaining green spaces. Special-shaped drawn materials are one of the applications that support the improvement of quality stability and production efficiency required for cutting tool materials.
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*The image is a conceptual illustration of the application.* Dust collectors and dust removal machines require high functionality and stable operating performance to efficiently collect and process dust and foreign materials. The materials used inside the equipment must have stability in quality and dimensional accuracy to withstand harsh operating environments. Our company consistently handles everything from material procurement to drawing processing, manufacturing custom-shaped drawn materials tailored to our customers' specifications. Drawing processing is suitable for various functional parts and structural components used in dust collectors and dust removal machines, as it can form complex cross-sectional shapes with high precision and in long lengths. Additionally, it contributes to stabilizing the quality of the equipment and improving maintainability by providing a uniform cross-sectional shape consistently. In practice, it is utilized in various applications, including filter peripheral components and screen components. Custom-shaped drawn materials can be used as components that support performance improvement and stable operation required for dust collectors and dust removal machines.
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*The image is a conceptual illustration of the application.* Water treatment equipment requires stable quality and high dimensional accuracy for long-length components. Particularly for parts related to the performance and maintainability of the equipment, it is important to maintain a uniform cross-sectional shape. Our company consistently handles everything from material procurement to extrusion processing, manufacturing shaped extruded materials tailored to customer specifications. Extrusion processing is suitable for various components used in water treatment equipment, as it can form a consistent cross-section with high precision over long lengths. Additionally, because it allows for stable quality manufacturing, it contributes to improved productivity and uniformity of quality. In practice, it is utilized in various applications, including screen components, and is adopted as a material that supports the stable operation of water treatment equipment. Shaped extruded materials contribute to the improvement of quality, functionality, and productivity required for water treatment equipment.
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*The image is for illustration purposes only.* Shirudo offers custom-made production based on full orders. We calculate the necessary number of draws and the original material diameter based on the desired cross-sectional shape. We manufacture molds at the start-up stage, and if materials are available, we can produce even in small quantities. If there are no changes to the shape, we can smoothly transition to mass production using the prototype mold, achieving a minimal cost. We respond to a variety of requests, so please feel free to consult with us.
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*The image is a conceptual illustration of the application.* Our irregularly shaped drawn materials are used as blade components in green space maintenance machinery. We carry out everything from material procurement to drawing processing consistently, manufacturing irregularly shaped drawn materials made of special steel tailored to specific applications. Drawing processing is suitable for manufacturing blade components that require durability and stable quality, as it can form complex cross-sectional shapes with long lengths and high precision. Additionally, by supplying the materials in an optimized cross-sectional shape, it contributes to reducing the processing burden in subsequent steps and ensuring stable quality. This case is one example of effectively utilizing the characteristics of special steel and drawing processing to efficiently manufacture blade components for green space maintenance machinery.
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*The image is a conceptual illustration of the application.* Our shaped extruded materials are used as nut components for aluminum frames. We carry out everything from material procurement to extrusion processing in a consistent manner, achieving a high-precision cross-sectional shape that fits the frame grooves. Extrusion processing allows for the stable formation of complex cross-sectional shapes in long lengths, making it possible to efficiently manufacture nut components. Since we can cut from long materials to the required lengths, this also contributes to improved productivity and stable supply. This case is one example of utilizing the characteristics of shaped extruded materials to achieve a balance between quality and production efficiency.
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*The image is an illustrative representation of the intended use.* Our irregularly shaped drawn materials are being used as screen components in water treatment facilities. We manufacture irregularly shaped drawn materials using a consistent process from material procurement. This is an example that demonstrates the advantages of drawing processing, which allows for long-length processing of the same cross-section.
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*The image is an illustrative diagram of the intended use.* OA equipment requires parts that contribute to high dimensional accuracy, stable quality, increased productivity, and cost reduction. In particular, for mechanical parts that require long materials or complex cross-sectional shapes, achieving both processing efficiency and quality is a significant challenge. Our company consistently handles everything from material procurement to drawing processing, manufacturing irregularly shaped drawn materials tailored to customer specifications. Drawing processing allows for the formation of the same cross-section in long lengths with high precision, making it suitable for parts that require straightness and uniformity. In practice, these materials are utilized in various applications within OA equipment, such as in transport mechanisms, holding mechanisms, and ink fixation processes. Additionally, by forming complex cross-sectional shapes in one piece, they contribute to reducing the number of parts and improving assembly efficiency. Irregularly shaped drawn materials can be widely used as components that support the high functionality and productivity improvement of OA equipment.
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"Plastic processing" refers to the method of shaping materials into desired forms and dimensions by utilizing the property of plasticity. Plasticity includes ductility and malleability; ductility is the property that allows a material to stretch when pulled, while malleability is the property that allows a material to expand when force is applied. "Forging" is a processing method that shapes metal by hammering, while "extrusion" is a processing method that shapes material by pressing it against a mold with a hole to achieve the desired shape. [Types of Plastic Processing] ■ Forging ■ Extrusion ■ Pressing *For more details, please refer to the PDF document or feel free to contact us.
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"Drawing processing" is a method of processing where material is passed through a mold (die) that has been drilled to the desired shape, and is then drawn to transform it into the intended shape and dimensions. Since this is done at room temperature and gradually approaches the desired shape, it achieves high dimensional accuracy, and due to work hardening, improvements in mechanical properties such as wear resistance can be expected. Additionally, because it is not a subtractive process, the yield is higher. Our company performs rolling processing for rough shaping and drawing processing for precision shaping, and we manufacture custom products tailored to customer requests using this combination. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.
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"Rolling processing" is a method of shaping materials by passing them between a pair or two pairs of rollers, and it may be easier to understand if you imagine a noodle-making machine. There are two types of rolling processing: "hot rolling" and "cold rolling." Hot rolling is performed by heating the material to make it easier to deform, while cold rolling is done at room temperature. Our company conducts flat rolling, which shapes cylindrical round bars into flat rectangular shapes, and shape rolling, which shapes materials into various forms. Please feel free to contact us when you need our services. *For more details, please refer to the PDF document or feel free to contact us.
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Metals possess both plasticity and elasticity. Elasticity is the property that allows a material to return to its original shape after being deformed by an applied force. For a familiar example, think of a rubber band. When you gently stretch a rubber band and then release it, it returns to its original shape. This ability to return is called "elasticity." However, if a certain amount of force is applied, once that force is removed, the material may not return to its original shape. This limit of returning is referred to as the "elastic limit." The property where deformation remains even after the force is removed is called "plasticity." We provide a detailed explanation using illustrations and diagrams, so please take a look at the PDF download. *For more details, please refer to the PDF materials or feel free to contact us.*
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Our products are manufactured using rolling and drawing processes. Both rolling and drawing are methods of "plastic processing." However, it may be difficult to imagine what plastic processing entails. In this document, we will briefly introduce topics such as "What is plasticity?", "What types are there?", and "What are rolling and drawing processes?" to help clarify these questions. Please take a moment to read through it. [Contents (excerpt)] ■ Introduction ■ What is plasticity? ■ What is plastic processing? ■ Types of plastic processing ■ What is rolling processing? *For more details, please refer to the PDF document or feel free to contact us.
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This catalog is the product catalog of Shiruido Co., Ltd., a specialized manufacturer of special steel shaped drawn products and stainless steel flat bars. It includes various products such as examples of applications for shaped drawn products used in various fields and stainless steel flat bars. We will propose the optimal materials and drawn shapes according to your company's needs and applications. Please feel free to consult us. [Contents] ■ Examples of applications for shaped drawn products ■ Stainless steel flat bars, etc. *For more details, please refer to the catalog or feel free to contact us.
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At Shiruudo Co., Ltd., we custom-manufacture various materials of "shaped drawn products," including ordinary steel, special steel, stainless steel, heat-resistant steel, and titanium. Utilizing cold drawing and hot rolling, we can produce shaped materials tailored to customer specifications regarding dimensional accuracy, length, curvature, mechanical properties, and decarburization. <About Cold Drawing> Cold drawing is a type of plastic processing that is cost-effective and has a high material yield. It is used in a wide range of fields, including semiconductor manufacturing equipment and construction hardware. 【Features】 ■ Shortened processing lead time, making mass production easier ■ Accommodates a wide range of needs from short to long lengths (up to 6m) ■ Uniform cross-sectional dimensions and beautiful surface finish ■ Capable of complex shapes with extensive curves ■ Improved wear resistance and mechanical properties due to work hardening *We are currently offering a PDF document introducing the benefits and applications of cold drawing. Please feel free to contact us for more information.
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The Ministry of Economy, Trade and Industry has selected companies that possess high technological capabilities and on-site skills, and are working to develop international markets, as "Global Niche Top 100 Companies." These companies have secured a high market share in niche fields and practice good management. Our products are incorporated as components in various machinery across industries, with many being exported overseas. Additionally, the manufacturing technology developed through the production of control rods for nuclear power plants is utilized in a wide range of industrial applications that require high quality, such as linear motion (LM) guide rails used in semiconductor manufacturing equipment and cover plates for toroidal coils in nuclear fusion reactors (ITER). We respond to any requests from our customers with fully customized solutions. Please feel free to contact us when you need assistance. *For more details, please refer to the PDF materials or feel free to contact us.
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In plastic processing, there are methods such as rolling, extrusion, drawing, forging, and stamping, but our irregular drawn products are manufactured through a combination of hot rolling and cold drawing to meet customer specifications regarding dimensional accuracy, length, curvature, mechanical properties, and decarburization. 【Benefits】 ■ Ideal for long-length applications (up to 6M) ■ Shortened lead time for processing, making mass production easier ■ Uniform cross-sectional shape with a beautiful surface finish ■ Also suitable for parts used in short lengths ■ Improved wear resistance due to surface work hardening, enhancing mechanical properties ■ Suitable for complex shapes that require extensive curves *For more details, please refer to the PDF document or feel free to contact us.
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Our irregularly shaped drawn products are manufactured through a combination of hot rolling and cold drawing to meet your product specifications. 【Standard Accuracy for Irregularly Shaped Drawn Products (General Specifications: Unless Otherwise Indicated)】 ■Dimensional Tolerance: ±0.1 ■Corner Radius: R0.5 or less ■Angle Tolerance: ±30' ■Surface Roughness: 25S or less ■Length: Up to 6,000mm ■Cutting Tolerance: ±1mm ■Bending: 1mm We can also accommodate specifications beyond the above. Please feel free to contact us.
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Our company's irregularly shaped drawn products are custom-made according to customer product specifications, including dimensional accuracy, length, curvature, mechanical properties, and decarburization, through a combination of hot rolling and cold drawing. 【Manufactured Steel Types】 ■ Ordinary Steel (SS) ■ Carbon Steel for Machine Structures (SC) ■ Stainless Steel (SUS) ■ Nickel-Chromium Steel (SNC) ■ Nickel-Chromium-Molybdenum Steel (SNCM) ■ Chromium Steel (SCr) ■ Chromium-Molybdenum Steel (SCM) ■ Manganese Steel / Manganese-Chromium Steel (SMn, SMnC) *For more details, please refer to the PDF document or feel free to contact us.
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Our products are used in control rod components of nuclear power plants and in the coil parts of generators. Due to the high cost of the product materials, a high yield of materials is required, and high standards of precision and mechanical properties are also demanded, which is why our drawn products have been adopted. We are capable of handling products that require such high-quality standards. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in the manufacturing equipment parts for solar power generators and wind power generators. Since the required quantity is large and machining costs would be high, drawn products with high material yield and suitability for mass production have been adopted. We are equipped to handle products that require such mass production. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in the rail and block parts of linear motion guides. Due to the high production volume and the requirement for mechanical properties such as wear resistance, our drawn products have been adopted. We are capable of supporting products that require mass production and wear resistance. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in semiconductor manufacturing equipment. Due to the need for high precision, our pull-out products have been adopted. We also cater to products that require such high precision. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in printing equipment. Our drawn products, which can produce complex shapes with a high degree of difficulty, have been adopted here. We are able to accommodate products that require such complex shapes. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in textile machinery. Our drawing products, which can achieve complex shapes with high geometric difficulty, have been adopted here. We are capable of handling products that require such complex shapes. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in office automation equipment. Our drawn products, which can produce complex shapes and easily accommodate shapes with many curves, have been adopted. We also cater to products that require such complex shapes and extensive use of curves. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in medical devices. This is a product used in long lengths, and our extruded products, which can be made in the same shape in long lengths, have been adopted. We are able to accommodate products that require long-length items in the same shape. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in architectural hardware. This is a product used in long lengths, and our drawn products, which can be produced with good material yield in the same shape over long lengths, have been adopted. We also cater to products that require high yield long-length items in the same shape. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in tool components. Here, our drawn products, which have a high degree of shape difficulty and can achieve a high yield, have been adopted. We are capable of handling products that require such high-difficulty shapes. Please feel free to contact us if there is anything we can assist you with.
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Our products are used in various fields beyond the main applications listed in examples 1 to 10. We have a track record of producing drawn products from difficult-to-cut materials such as permalloy and Inconel. We are equipped to handle such difficult-to-cut materials. Please feel free to contact us if there is anything we can assist you with.
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