ヤマハファインテック List of Products and Services

The "UE-02" is Yamaha's ultrasonic inspection machine that accurately detects heat seal defects in food packaging. The false detection rate is only 1 in 10,000. The superior principle of the ultrasonic inspection method is not affected by the color or material of the pouch, making it possible to identify defects that were previously difficult to detect. Additionally, we have developed a unique judgment algorithm and intelligent learning function to suppress over-detection. This enables production stabilization and reduction of loss costs, unique to ultrasonic technology. 【Features】 ■ Accuracy ■ Stability ■ Reliability *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

For those struggling with labor cost reduction in the inspection process of electrode and battery tab defects or handling complaints: ■ Yamaha's ultrasonic technology automates the inspection processes that have traditionally been conducted through visual inspection and tensile testing. ■ With overwhelming detection capability, it detects welding defects that are often missed during visual inspections. The ultrasonic sensor directly detects delamination of the welding parts that are not visible from the outside, eliminating human error. By simply integrating it into existing equipment, 100% inspection becomes possible, ensuring peace of mind from a quality assurance perspective. ■ Benefits: - Direct detection of delamination through ultrasonic penetration - Quality assurance through 100% inspection - Reduced risk of defective products being released ■ Sample tests and online demos are available, so if you are considering automating welding defect inspections or replacing other methods, please feel free to contact us.

• Defect Inspection Equipment
• Lithium-ion battery
• Strength Testing Equipment

For those struggling with quality defects caused by gaps and bubbles within materials: ■ Yamaha's ultrasonic technology automates inspection processes that have traditionally been done visually or manually! ■ With overwhelming detection capability, it identifies internal gaps and bubbles that are likely to be missed during visual inspections. The ultrasonic sensors directly detect air layers within the material that are not visible from the outside, eliminating the possibility of human error. By simply integrating it into existing equipment, quantitative inspections become possible, ensuring peace of mind from a quality assurance perspective during delivery. ■ Benefits: - Direct detection of delamination through ultrasonic penetration - Quality assurance through automated sampling inspections - Reduced risk of defective products leaking out ■ Sample tests and online demos are available, so if you are considering automating internal defect inspections or replacing other methods, please feel free to contact us.

• Defect Inspection Equipment
• Leak Testing Equipment
• Flaw detection testing

For those struggling with reducing labor costs in seal defect inspection processes and handling complaints: ■ Yamaha's ultrasonic technology automates inspection processes that have traditionally been done visually or manually. ■ With overwhelming detection capabilities, it detects heat seal defects that are often missed in visual inspections. The ultrasonic sensors directly detect delamination of seals that are not visible from the outside, eliminating human error. By simply integrating it into existing equipment, 100% inspection becomes possible, ensuring peace of mind in terms of quality assurance during delivery. ■ Benefits: - Direct detection of delamination through ultrasonic penetration - Quality assurance through 100% inspection - Reduced risk of defective products leaking out ■ Sample tests and online demos are also available, so if you are considering automating heat seal inspections or replacing other methods, please feel free to contact us.

• Defect Inspection Equipment
• Flaw detection testing
• Sealing machine

In the electrical inspection process of FPC, rigid-flex boards, and semiconductor package substrates, the orthogonality and throughput that influence productivity are critical. This challenge, which is difficult to achieve with existing jig methods or flying probe methods, has been resolved by Yamaha's flying fixture method. The Micro Prober MR series offers a rich lineup, including the standard models MR262/MR612, the MR262E equipped with jigs for 4,000 points vertically, the MR262-A/MR612-A that enables automatic supply and discharge, the compact MR262C, and the MR262-GFR/MR622-GFR compatible with roll-to-roll applications. Online demonstrations are also available, so please feel free to inquire.

• Insulation Tester
• Circuit Board Inspection Equipment
• probe

For those struggling with labor shortages, labor costs, and working environments in grinding and polishing processes: ■ Yamaha's grinding and polishing robots have been loved by many industries for years, including the automotive parts sector. ■ We offer a robot system specialized in precision finishing processes that have been difficult to automate until now. ■ By incorporating the know-how gained from instrument manufacturing and the skills of skilled workers, we achieve labor-saving in high-precision processes such as grinding and polishing. ■ We replicate the finishing processes that humans perform "intuitively" with our unique control functions and software! ■ We have many achievements both domestically and internationally, starting with automotive parts such as door frames, aluminum wheels, and steering wheels, as well as knives, door levers, helmets, and artificial joints. Sample tests and online demos are available, so if you are struggling with the automation of grinding and polishing processes or considering a replacement from other methods, please feel free to contact us.

• Articulated Robot
• Other processing machines
• Other abrasives

For those struggling with the efficiency and labor-saving of leak testing and dealing with complaints: ■ Yamaha's leak testers have been loved for many years in the automotive parts industry and the drum can industry. ■ We adopt a trace gas method that can detect minute leaks with 100 to 1000 times the precision compared to submerged or air differential pressure methods. It is highly reliable and allows for high-precision leak testing in a short time, making it ideal for mass production environments. The gas sensor directly detects gas leaking from pinholes, unaffected by external environmental factors. Yamaha's system improves area productivity through compact design and allows for easy reconfiguration. ■ We have a wealth of experience both domestically and internationally, starting with automotive parts such as aluminum wheels, fuel tanks, and car compressors, as well as drum cans, lithium-ion battery cans, and fire extinguishers. Sample testing and online demonstrations are also available, so if you are considering automating leak testing or replacing other methods, please feel free to contact us.

• Leak Testing Equipment
• Testing Equipment and Devices
• Other inspection equipment and devices

■For those struggling with the efficiency and labor reduction of film material contour processing ■Yamaha's trim puncher has been loved for many years in the printed circuit board and film material industries. ■It is a specialized punching device for film materials that supports various product processing, such as trimming of FPC connector parts, contour processing of touch panels, and die-cutting of nameplates. It features high-precision punching (±20um) through image alignment and is capable of die-cutting and half-cutting with blades. ■The high-speed model T501 serves as the standard machine, and there is a rich lineup including automatic work supply and discharge models, roll-to-roll compatible models, large sheet compatible models, and high thrust models. ■Sample testing and online demos are also available, so if you are struggling with the automation of contour processing, cutting, or trimming, please feel free to contact us.

• Circuit board processing machine
• Printed Circuit Board
• Other processing machines

For those struggling with the efficiency and labor-saving of hole drilling processes: ■ Yamaha's film punchers have been loved for many years in the printed circuit board and film material industries. ■ With our unique electric punch head, we have achieved high-speed punching at a rate of up to 0.08 seconds per hole. In addition to high-precision processing (±20μm) through image alignment, we also support NC processing for exposure reference holes and more. ■ The high-speed F602 series is available as a standard model, with a rich lineup including automatic work supply and discharge models, roll-to-roll compatible models, large sheet compatible models, and high-thrust models.

• Circuit board processing machine
• Printed Circuit Board
• Other processing machines

For those struggling with the evaluation of high-frequency characteristics: ■ Unsure of the inherent performance of the substrate Due to variations in contact and changes in cable posture, noise occurs, leading to concerns about whether the true performance values are being measured... ■ Time and effort required for characteristic evaluation Evaluating all actual products requires too much labor, but coupon inspections or sampling inspections may overlook defective products... ■ Uncertain if it complies with industry standards End users are requesting characteristic evaluations of high-speed transmission substrates, but it's unclear what measurement methods are considered standard... These issues can be resolved with the measurement device 'MP502', which adapts vector network analyzers for mass production. Please consult with us.

• Circuit Board Inspection Equipment
• Other measurement, recording and measuring instruments
• probe

This is a device for automatically measuring the frequency characteristics of bare substrates. It achieves high contact accuracy and repeatability stability. Compatible with vector network analyzers, it can quickly measure multiple pieces, making it ideal for full inspection, evaluation, and analysis of substrates that support the 5G society.

• Circuit Board Inspection Equipment
• High frequency/microwave parts
• Printed Circuit Board

This is a device that can generate a hydrogen-nitrogen mixed gas simply by injecting purified water. It allows for the safe and cost-effective generation of gas in the factory in compliance with international standards. 1. Cost reduction without the need for gas cylinders There is no longer a need to purchase gas cylinders, which have been a significant burden. As a result, the running costs can be reduced to about 1/20th of what they were. *Based on using 50NL/min of gas 24 hours a day, 365 days a year. *Estimation based on gas prices as of February 2020. 2. Commitment to safety measures The system is equipped with a dual monitoring system for gas concentration and ambient concentration within the device, as well as an immediate stop function and a safe exhaust function (patent pending), enabling safe and secure automatic operation of the gas generation device. 3. Reduced burden on operators Since gas can be generated simply by replenishing purified water, frequent cylinder changes, which have been a significant burden for operators, are no longer necessary. Users only need to operate the "start" and "stop" buttons, with no complicated settings required.

• Gas Generator
• Leak Testing Equipment
• Nitrogen Gas Generator

The Yamaha Finetech "Ultrasonic Heat Seal Tester SST-001" is an inspection device that can inspect all seal leaks inline. It detects seal leaks in food packaging, such as retort packs and plastic packs, which are usually difficult to detect, at an ultra-high speed of 1000mm/second. 【Features】 ■ Quantifies measurement data and determines NG (non-conforming) status ■ Can be integrated into existing lines with a compact inspection head ■ Minimum detectable defect size: width 1mm *For more details, please refer to the catalog or contact us directly.

• Other inspection equipment and devices
• Leak Testing Equipment

Yamaha Finetech's "Seal Inspection Device" is an inspection system that can check all seal leaks inline. It is suitable for inspecting seal leaks in retort packs and pinholes in food containers, which are typically difficult to detect. The lineup includes two models: the "Heat Seal Inspector," which detects defects in retort packs and films using ultrasound, and a new type of "Hydrogen Detector" that can detect pinholes in containers. 【Do you have any of these concerns?】 ■ I want to inspect all products for seal leaks... ■ I am inspecting manually, but it takes too much time... ■ I want to take measures against seal leaks and pinholes, but I don't know how to proceed... *For more details, please contact us directly.

• Other inspection equipment and devices
• Leak Testing Equipment

The Yamaha Finetech "Cordless Hydrogen Leak Detector YHLD-300" is a compact and lightweight cordless hydrogen leak detector that is easy to carry. 【Features】 ■ Quick startup and recovery within 1 second ■ Quick display of measurement values with peak hold function ■ Can be powered by batteries or shared external power ■ Energy-saving function with an accelerometer *For more details, please refer to the catalog or contact us directly.

• Other inspection equipment and devices
• Leak Testing Equipment

Yamaha Finetech's "Battery TAB Welding Inspection Device SST-102" enables the visualization of internal defects such as welding failures and crimping defects in battery tabs, electrodes, and connectors, which could only be confirmed through destructive testing until now. It achieves this through non-destructive, non-contact, and dry methods. Additionally, it features a compact design that is easy to use. 【Features】 - Equipped with high-speed mechanical scanning at 500mm/sec - Visualization of measurement data using dedicated image processing software - Compact design suitable for tabletop installation - Scanning range: 100mm x 10mm, Resolution: 1mm = Exhibition Information for the 11th [International] Secondary Battery Expo - Battery Japan = - Dates: February 26 (Wednesday) to 28 (Friday), 2020, 10:00 AM to 6:00 PM - Venue: Tokyo Big Sight (Aomi Exhibition Hall) - Booth Number: A6-34 - Other Exhibited Products: Helium/Hydrogen Leak Testing Devices, Battery Internal Bubble/Electrolyte Impregnation Inspection Machines, etc. *For more details, please refer to the catalog or contact us directly.

• Other inspection equipment and devices
• Leak Testing Equipment

Aren't you giving up on the idea that you can't inspect all food packaging seals for leaks after mass production? Until now, it has been impossible to inspect all seals for leaks in mass-produced food packaging. The Yamaha Finetech "Ultrasonic Heat Seal Inspection Device SST-001" is an inspection device that can inspect all seals for leaks inline. 【Key Features】 ■ "Non-destructive & non-contact" ultrasonic inspection of the laminated parts of food packaging ■ Usable on mass production lines, allowing for inspection of every single item ■ Detects seal leaks at ultra-high speed of 1000mm/second ■ Quantifies measurement data and determines NG (non-conforming) status ■ Compact inspection head allows for integration into existing lines *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices
• Leak Testing Equipment

Yamaha's ultrasonic seal inspection machine, ULTRASONICA, is a groundbreaking device that can visualize and detect defects inside seals inline and in full quantity. 【Do you have any of these concerns?】 ■ You have multiple operators for seal inspection and cannot move towards automation and labor reduction. ■ You are conducting pressure tests through sampling, but your customers require full inspection. ■ You have introduced inspection equipment, but there are many false positives and overkill, resulting in poor yield. We also offer free sample testing, so please feel free to contact us!

• Leak Testing Equipment

The "Scriber" is a device that performs scribing processing on ceramic substrates after firing using a diamond cutter. It achieves high-speed (up to 500mm/sec) and high-precision (±30um) processing, allowing for the clean division of substrates without being affected by material loss or cutting fluid. 【Features】 ■ Generates fine cracks with a diamond rotary cutter to divide the substrate after sintering. ■ No cleaning process is required; division processing can be performed after component mounting. ■ Can be processed with high precision without being affected by shrinkage due to temperature changes during firing. *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other inspection equipment and devices

The "PCB Placer" is a device that selects only good HDI boards, aligns them automatically within a frame, and produces an array for the assembly process. It enables quality management at the individual piece level, unaffected by constraints in later processes. It achieves high-precision (+/-35um) array processing. 【Features】 ■ Reduces material costs by improving board placement efficiency ■ Reduces assembly defects caused by board shrinkage ■ Allows for the disposal of defective individual pieces before assembly *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other inspection equipment and devices

The "Tray Setter" is a device that aligns small-sized individual pieces onto trays at high speed (0.3 sec/pcs). It can be used in conjunction with our lineup "Pacer (PS404, PS504)" for aligning reinforcement plates. 【Features】 ■ Capable of distinguishing the front and back of individual pieces ■ Significant reduction in labor and automation of processes possible when used with the Pacer *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other inspection equipment and devices

The "Film Presser" is a device that attaches pieces cut from roll-shaped shield film onto sheet-like flexible printed circuit boards. It eliminates the need for a protective film for the shield film, allowing for direct cutting and attachment, which contributes to material cost reduction. High-speed (1.5 sec/pcs) and high-precision (+/-50um) attachment processing is possible. 【Features】 ■ Improved and stabilized attachment quality compared to manual work ■ No positioning holes for attachment are required, enhancing surface mounting efficiency *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other inspection equipment and devices

The "Plesar" is a device that automates the process of attaching SUS reinforcement plates to flexible printed circuit boards with high speed and high precision. It can accurately capture the characteristics of reinforcement plates of various shapes and attach them at high speed (1.1 sec/pcs) and high precision (+/-50um). 【Features】 ■ Simple device structure ■ Compact device size ■ High-speed attachment operation with four heater heads *For more details, please refer to the PDF document or feel free to contact us.

• others
• Other inspection equipment and devices

The "Trim Puncher" is a device that accurately performs non-circular hole punching on film-like workpieces. It clamps the four corners of the workpiece and applies tension in the XY direction, allowing stable processing even for thin or highly warped workpieces. Additionally, it measures misalignment after punching to detect defective products. Depending on the target workpiece, it can be used for various applications such as punch processing with molds or half-cutting with blade types. 【Features】 ■ Work clamping with XY tension mechanism ■ Processing accuracy measurement function ■ Roll feeding method ・ Nip roll method ・ Grip feed method ■ Supports various processing methods and applications ■ Mold management system using RFID *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Special Processing Machinery
• others

The "Film Puncher" is a device that accurately performs hole punching on film-like workpieces. It clamps the four corners of the workpiece, applies tension in the XY direction for stable holding, and measures misalignment after punching to detect defective products. Depending on the condition of the target workpiece, you can choose between the Sheet by Sheet type and the Roll to Roll type. 【Features】 ■ Work clamp with XY tension mechanism ■ Processing accuracy measurement function ■ Roll feeding method ・ Nip roll method ・ Grip feed method ■ Punch head mechanism that can be selected to accommodate both thin and thick materials ■ A variety of functions for improving productivity are standardly implemented *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Special Processing Machinery
• others

The "Micro Prober" is a device that performs continuity/insulation testing on printed circuit boards and touch panel sensor films. With a repeat positioning accuracy of +/-5um, it reliably contacts fine-pitch products, achieving high-precision inspections. It contributes to improved perpendicularity and the reduction of pseudo-defects. 【Features】 ■ Flying fixture method: Ultra-small fixtures move swiftly ■ Step & repeat method: Small piece-taking fixtures repeatedly perform image correction and contact ■ XY tension mechanism with work clamp ・Clamps the four corners of the workpiece and applies optimal tension in the XY direction for stable holding ■ One-touch fixture exchange: Complete fixture exchange to production start in 2 minutes ■ Fixture management system using RFID *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices
• Leak Testing Equipment

The "FT-1" is a dedicated inspection machine for automotive fuel tanks that can accurately detect minute leaks. The differential pressure control function prevents deformation of the gasoline tank within the vacuum chamber. Various fail-safe features protect the inspection circuit during measurements of large leaks. 【Features】 ■ Dedicated leak inspection machine for automotive gasoline tanks ■ Accurately detects minute leaks ■ Deformation prevention function for thin-walled tanks ■ Various fail-safe features *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "AW20・30・60" is a dedicated leak testing machine for aluminum wheels used in automobiles and motorcycles. It can perform mixed flow leak tests without being limited by wheel sizes (from 13 inches to 20 inches). The automatic detection feature expands the range of production planning. During continuous operation, a master check is conducted at set intervals to ensure that the device is always functioning correctly, allowing for accurate judgments. 【Features】 ■ Accurately detects subtle leaks ■ Direct connection to the line, short inspection cycle ■ Fail-safe system to eliminate errors ■ Low running costs ■ Extremely easy to handle and maintain *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "DK-1" is a leak testing machine specifically designed for drums, utilizing high-speed detection and transportation. With the introduction of a helium-based testing system, it has become possible to automatically detect minute leaks in large drum products, which were previously difficult to accurately identify. This includes detecting leaks at processing points such as tightening areas, welds, and material defects, significantly improving product reliability. 【Features】 ■ Assurance of reliability through comprehensive product inspection ■ Mechanism to prevent deformation of thin-walled containers ■ High production efficiency achieved through high-speed detection and transportation *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "Leak Cube System" is a helium inspection device that achieves low cost, short delivery time, and compactness by consolidating its main functions into a compact package. In addition to the functions of conventional helium leak detectors, it integrates the core components such as "chamber-type valves," "helium filling valves," and "helium detection systems" into a single box, achieving space-saving and short delivery times. It allows for the selection of chambers and vacuum pumps according to the required specifications for inspection work and cycle times. 【Features】 ■ Unifies the common parts of the system to enable precise leak inspection ■ Replacement for submerged inspection and differential pressure inspection ■ Less affected by workpiece temperature ■ Space-saving type *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices

The "Helium Leak Tester" is a system that measures helium gas that has leaked into a vacuum chamber using a leak detector, determining pass or fail against a set leakage amount. It is adopted in many automotive parts and home appliance factories, such as aluminum wheels, drums, air conditioners, and fuel tanks, as a high-performance and highly reliable leak testing machine. 【Features】 ■ Accurately detects minute leaks ■ Direct line connection method, short inspection cycle ■ Fail-safe system to eliminate errors ■ Low running costs ■ Easy handling and maintenance *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices

The "TR057AC" is a chamfering device designed to remove machining burrs that occur on the edges of decorative windows. We have mounted a tool holder developed specifically for removing burrs from the back of aluminum wheel decorative windows onto a compact robot, enabling high-quality burr removal in a space-saving manner. 【Features】 ■ Equipped with a tool-holding type compact robot ■ Added one-axis NC indexing for the workpiece ■ Automatic origin determination possible with a dedicated sensor ■ Compatible with 14 to 20-inch wheels ■ Equipped with a dedicated tool holder *For more details, please refer to the PDF document or feel free to contact us.

• others

The WS056S is a device designed for deburring and finishing small metal parts. By holding the workpiece and processing it with various tool heads installed on the base side of the device, it achieves optimal deburring and polishing for small components. It enables a space-saving system compared to traditional tool holding methods. 【Features】 ■ Adopts a pallet-type work setting method ■ Realizes a space-saving system ■ Structure that considers environmental and safety aspects ■ Front-operated device designed with workability and maintainability in mind *For more details, please refer to the PDF materials or feel free to contact us.

• Wafer processing/polishing equipment

The "Finishing Robot System" is a device equipped with finishing know-how cultivated in instrument manufacturing and Yamaha's unique finishing adaptive control. A dedicated team well-versed in finishing processes and a system design team respond to detailed customer requests regarding finishing quality, takt time, consumable tool costs, and investment effectiveness. 【Features】 ■ Load feedback control ■ Offset control / Pressing amount feedback control ■ Pressing force control ■ Teaching support software *For more details, please refer to the PDF materials or feel free to contact us.

• Wafer processing/polishing equipment
• Other industrial robots

The "SST-304 series" is an inspection device that enables non-destructive and non-contact inspection of internal bubbles, delamination, and foreign objects through ultrasonic transmission. Equipped with our own ultrasonic amplifier components, it allows for inspections in the air. It can accommodate various production forms, and we design and manufacture equipment according to the required specifications. 【Features】 ■ Non-contact inspection using ultrasonic transmission with images of sound (=sono) and graphs (=graph) ■ Measurement is non-destructive, non-contact, and dry ■ Bubbles and delamination, which are difficult to detect with X-ray inspection, can be clearly identified ■ Supports line integration and automation *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices
• Defect Inspection Equipment

The "YHLD-100" is a hydrogen leak detector capable of detecting hydrogen from low to high concentrations. It has high resolution and can detect concentrations from low (0.5ppm) to high (13,000ppm). Due to its high throughput inspection, it quickly recovers after measurement, allowing for rapid transition to the next detection. Additionally, if the hydrogen concentration exceeds 13,000ppm (=1.3%), it displays a "danger" message, triggers an alarm, and interrupts the measurement. 【Features】 ■ Equipped with our proprietary MEMS hydrogen sensor ■ Detects hydrogen from low to high concentrations ■ Quickly detects danger through alarms ■ Fast response with quick recovery after measurement ■ Real-time measurement *For more details, please refer to the catalog or feel free to contact us.

• Other inspection equipment and devices
• Leak Testing Equipment