Toyota Industries Corporation List of Products and Services

"KEY SO-CO" is a simple inventory management system that contributes to business improvement by visualizing accurate inventory information. With this system, it is possible to package all the necessary functions for inventory management as a standard package. It can be easily installed and initially set up with a menu and screen configuration that anyone can operate. 【Features】 ■ A cost-effective package software with comprehensive functions ■ Easy to implement and operate ■ Management and operations within the warehouse are connected through the system ■ Centralized management of information from receiving to shipping, visualizing inventory status, etc. ■ Real-time confirmation of inventory status from smartphones and other devices *For more details, please refer to the PDF document or feel free to contact us.

"T-WINS LS" comprehensively manages the processes from receiving to inventory and location management, and shipping within warehouses and logistics centers, proposing optimal logistics solutions tailored to customers' sites in combination with Toyota's logistics equipment. It supports daily improvements by managing people, goods, and information, eliminating waste, inconsistency, and overburden. It starts with the operation of basic forms essential for on-site work at a low cost, with the option to add functionalities as needed. 【Features】 ■ Support for on-site improvements through the accumulation of logistics information and visualization of logistics operations ■ Real-time work instructions via wireless terminals ■ Wide-ranging support from small-scale systems to large-scale systems ■ Low cost ■ Ability to add functionalities *For more details, please refer to the catalog or feel free to contact us.

The "IS-200" is a system that enables real-time inventory management for large-scale multi-product warehouses, such as those used for transportation, temporary storage, and logistics centers in the manufacturing process. It allows management and instruction of up to 16 automated warehouses with a single computer. Numerous inventory management functions can be selected according to customer needs. Additionally, it can manage up to 20,000 types of products, with a maximum of 20 mixed types. 【Features】 ■ Real-time inventory management is possible ■ Management and instruction of up to 16 warehouses with a single computer ■ Management of up to 20,000 types of products, with a maximum of 20 mixed types *For more details, please refer to the catalog or feel free to contact us.

In this document, we present reports on cases where our company has responded comprehensively to customer needs, from management strategies to on-site challenges. We include various examples from bus companies, transportation companies, and cosmetics factories. By leveraging our extensive logistics know-how to create a total system, we achieve efficiency in management. We propose logistics solutions that are well-suited to our customers. [Featured Cases] ■ Automating in-house logistics through Kaizen aimed at becoming a "Future Factory" ■ Doubling transport efficiency through the automation of transport operations with the introduction of key carts ■ Automating warehouse operations by utilizing Rinova AGF tailored to time slots and work content ■ Improving storage and operational efficiency through proposals for suitable equipment and on-site improvements ■ Continuously achieving a 95% parts shipping rate within 24 hours *For more details, please refer to the PDF document or feel free to contact us.

"Drive Recorder Connect" is a cloud-based remote management system that automatically notifies site managers when a dashcam detects an impact (such as an accident or dangerous driving). The video data from the moment of impact is stored on a cloud server via Wi-Fi, allowing for quick verification from anywhere. Additionally, the system analyzes the video data accumulated in the cloud and visualizes information that helps with on-site safety management and improvements. [Features] ■ Timely notifications of dangerous driving and accident footage ■ Easily accessible due to cloud storage ■ No need to remove or insert SD cards as it can be checked online ■ Automatically aggregates safe driving conditions and generates reports ■ Analyzes dashcam information to support on-site improvements *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where Mitsubishi Fuso Truck and Bus Corporation's Kawasaki Plant has implemented our "Tagnova Remote Control Vehicle" and "Key Cart." At this plant, efforts were being made to improve productivity and on-site logistics efficiency based on the fishbone concept. The Key Cart, which allows for inexpensive and detailed customization according to needs, has utilized mechanisms to achieve further efficiency. Its outstanding cost-effectiveness has been recognized, and it is currently in operation in various processes within the plant. [Key Points] - Tagnova effectively utilizes both manual and automated operations. - Key Cart + mechanisms achieve further efficiency. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" was implemented at the Kawasaki Sales Office of Nest Logistics Co., Ltd. The company was conducting product shipping, transportation, and storage operations using a manpower-intensive approach, and the challenge was to create a system that could reduce working hours and personnel replenishment. After the implementation, it became possible to use forklifts in conjunction with the system, which was difficult with conveyors, achieving "semi-automation centered around human operators" and doubling transportation efficiency. [Key Points] - Automation of transportation operations has doubled transportation efficiency. - Reduced transportation work by forklifts, decreasing the mixing of personnel and lifts, thereby improving safety. - Work can continue using the Key Cart even during power outages. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Rinova AGF" was implemented at the Shin-Sapporo Logistics Center of Nippon Express Co., Ltd. The center was facing a serious issue with a shortage of forklift operators. After the implementation, we achieved a reduction in manual forklift operations and a shortening of vertical handling work time through three utilization methods: "automation of nighttime shipping preparation tasks," "assistance with morning shipping tasks," and "assistance with daytime receiving tasks." [Key Points] - Complete automation of nighttime manual forklift operations through the automation of shipping preparation tasks - Reduction of vertical handling work time by resolving inventory stagnation with the auto-lifter - Improved work efficiency through flexible switching between unmanned and manned operations *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "mobile racks" were implemented at Nakamuraya Co., Ltd., which engages in seafood processing, food manufacturing, and sales. The company found that their own frozen warehouse was insufficient for storing raw materials and products, and they were considering improvements to their storage and management methods. After implementation, storage efficiency increased, allowing them to store approximately three times the amount in the same warehouse, which also led to a reduction in warehouse rental costs and labor expenses. [Key Points] - The introduction of mobile racks increased storage capacity by approximately three times. - By consolidating to a single warehouse, rental costs and labor expenses were reduced. - The implementation of location management reduced the time spent searching for products, shortening overall work time. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" and "Automated Warehouse Rack Sorter B" were implemented at Naris Cosmetics Co., Ltd., a long-established cosmetics manufacturer in Hyogo. The company faced the challenge of how to efficiently produce a large number of products when establishing a new factory. With the implementation, they were able to manage inventory at the individual packaging and bucket levels, achieving speedy inbound and outbound logistics of the necessary quantities at the right time. [Key Points] - Achieved efficient small-lot production of various products through the collaboration of the Key Cart and Rack Sorter B. - Realized automation of transportation tasks using hand trucks. - The introduction of the Key Cart has led to an increased awareness among employees regarding improvements. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Automated Warehouse Rack Sorter P" and "High-Speed Rail-Mounted Mobile Sorter" were implemented at Zaiko Co., Ltd., which sells agricultural products and specialty items from Kagoshima Prefecture. Due to limited land, the company had few storage spaces and had to adjust production based on shipping conditions. After the implementation, not only did the storage capacity dramatically increase, but efficiency was also improved through the automation of inbound and outbound logistics. 【Key Points】 ■ The introduction of the Rack Sorter P maximized the use of upper space, significantly increasing storage capacity. ■ The use of the Mobile Sorter streamlined the transportation of products between warehouses and the inbound and outbound processes. ■ Inventory across three warehouses is centrally managed, reducing management workload. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our simple inventory management system "KEY SO-CO" was implemented at Enomoto Co., Ltd.'s Iwate Factory, which manufactures precision parts. The company was facing challenges with the time it took to locate necessary materials during manufacturing, as well as the increased storage space required due to the rise in the number of manufactured items. After implementation, it became possible to check inventory status, quantities, locations, and other information in real-time and accurately on office computers or handheld devices without having to go to the warehouse, significantly reducing time. 【Key Points】 ■ Anyone can easily manage inventory, enabling tasks that do not rely on specific individuals. ■ The hassle of searching for materials has been eliminated, reducing physical and mental fatigue for workers. ■ Inventory status can be checked in real-time, improving inventory management accuracy. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we participated in the project regarding the establishment of the Global Parts Center at DMG Mori Seiki Co., Ltd.'s Iga plant from the engineering perspective. On the hardware side, we adopted separate storage by packaging and three-dimensional storage using automated warehouses, improving the volume ratio by approximately 1.5 times. Additionally, we implemented four types of automated warehouses to achieve suitable storage and inbound/outbound operations based on the size and characteristics of the parts. On the software side, we introduced the Toyota Comprehensive Logistics Management System (Toyota WMS). By providing optimal picking routes, even inexperienced staff can perform efficient inbound and outbound operations, leading to a reduction in shipping lead times. [Key Points] - The adoption of separate storage by packaging and three-dimensional storage improved the volume ratio by approximately 1.5 times. - Four types of automated warehouses achieved suitable storage and inbound/outbound operations based on size. - The introduction of Toyota WMS resulted in a reduction in shipping lead times. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where we participated as a partner in the opening project of Trusco Nakayama Corporation's large logistics center, "Planet Saitama." The center is characterized by the use of advanced material handling equipment, aiming for automation as much as possible. By achieving thorough efficiency through the harmony of people and machines, we were able to reduce the workforce to less than half of that of the company's usual logistics centers. [Key Points] - Automation through advanced material handling equipment, reducing the usual workforce by over 50% - Thorough efficiency achieved through the harmony of people and machines *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we provided one-stop support from engineering to the selection and design of equipment for the new parts center established by Amada Co., Ltd., including operations and operational improvement assistance. We built an overall optimal solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as it continued to grow. In the completed new parts center, we have achieved further improvements in operational efficiency and shipping accuracy by continuously implementing operational enhancements after it became operational. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our company undertook comprehensive supervision for the construction project of the Shinjuku Rurikoin Hakurenge Hall at Muryōjū Mountain Kōmyō-ji. With the design theme of "a beautiful temple that will last for 300 years," we achieved a temple with high design quality and seismic and durability features, with the collaboration of renowned architects. Additionally, by introducing a columbarium utilizing an automated warehouse, we were able to create a spacious worship area despite the limited site, allowing for the storage of approximately 7,500 urns (in cabinets) of remains. 【Key Points】 - Introduction of an automated warehouse that can store many remains even in a small urban area - Architectural design with high durability and aesthetic quality - Comprehensive management from architectural design to permit applications, equipment selection, construction, and operation *For more details, please download the PDF or feel free to contact us.

This document explains "Material Handling," a series of tasks that support the overall logistics process, including the movement, storage, sorting, and management of goods. It discusses the role and importance of material handling in logistics, the background that necessitates its use, and the types and characteristics of material handling systems. Material handling is increasingly recognized as a foundational technology essential for solving various challenges in logistics and production environments. [Contents (partial)] ■ What is Material Handling ■ Types and Characteristics of Material Handling ■ Benefits of Implementing Material Handling ■ Drawbacks of Implementing Material Handling ■ How to Implement Material Handling *For more details, please download the PDF or feel free to contact us.

In recent years, the logistics industry has been facing serious challenges such as labor shortages and the need for quick delivery times. To address these issues, "sorting machines (sorters)" have been gaining attention. This article will explain the basic mechanisms and types of sorting machines, as well as the benefits and considerations of implementation, the introduction process, and actual case studies in detail. For those who are not familiar with sorting machines, we have summarized the key points in an easy-to-understand manner to help you take the first step toward considering implementation. We hope you find it helpful. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

In today's logistics environment, many companies are troubled by issues such as labor shortages and the need for improved operational efficiency. As a solution to demands like "I want to make effective use of space" and "I want to automate inbound and outbound operations," automated warehouses, known as "automated storage and retrieval systems," are gaining attention. This article will provide a detailed explanation of the basic mechanisms and types of automated warehouses, their implementation benefits, and even case studies of their use. The content will be useful for those who are learning about automated warehouses for the first time as well as for those considering specific implementations, so please read through to the end. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

We would like to introduce a case study on the implementation of "mobile racks" and the inventory management system "KEY SO-CO" at Kamiyatekkou Co., Ltd. Handa Factory. The factory faced challenges in securing space for line expansion and improving inventory management for small-lot, diverse products. By introducing mobile racks, the upper space can now be utilized, achieving a 1/3 reduction in space compared to the previous flat storage method. This has reduced the workload for picking and improved work efficiency. [Key Points] - The introduction of mobile racks has achieved a 1/3 reduction in space compared to the previous method, eliminating the need for picking work. - The implementation of KEY SO-CO allows for first-in, first-out inventory management, improving work quality. - Inventory management can now be easily performed by anyone, enabling work that does not rely on specific individuals. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of our logistics solutions at Daiso Sangyo Co., Ltd.'s Kanagawa RDC. When establishing the center, Toyota L&F was involved in everything from project design and construction to the selection and introduction of various material handling equipment and the development of the WMS. We achieved high-efficiency operations and labor reduction. Additionally, we implemented department-specific packaging at the center to reduce the workload of receiving, inspecting, and displaying goods at stores. [Key Points] - By combining and introducing advanced material handling equipment, we achieved high-efficiency operations and labor reduction. - To alleviate the workload of receiving, inspecting, and displaying goods at stores, we implemented department-specific packaging at the shipping stage. - We implemented comprehensive BCP measures and earthquake and fire countermeasures to ensure stable RDC operations without interruptions during disasters. *For more details, please download the PDF or feel free to contact us.