Toyota Industries Corporation List of Products and Services

The "Toyota L&F Unmanned Transport Vehicle Series Comprehensive Catalog" is a comprehensive catalog that features the unmanned transport vehicle series from Toyota L&F, including key carts, unmanned forklifts, and container transport AGV systems. 【Featured Models】 ■ Key Cart ■ Tugcart ■ NEW L Cart ■ Road Sorter ■ Unmanned Forklift ■ Container Transport AGV System *Please view the PDF of the "Toyota L&F Unmanned Transport Vehicle Series Comprehensive Catalog" via download.

The "Keycart Implementation Case Study Collection" is a compilation of case studies on the implementation of the AGV (Automated Guided Vehicle) Keycart, along with customer testimonials. It features feedback from five actual customers who have implemented the system! You can learn about the key points and know-how for automating transportation tasks. 【Case Studies (Partial Introduction)】 ■ Futaba Industry Co., Ltd., Tahara Factory "We were able to enhance safety and improve efficiency in internal transportation effortlessly with Keycart!" ■ Fuji Industrial Co., Ltd. "We automated transportation tasks with Keycart, allowing us to focus labor on manufacturing and improve productivity!" ■ Shinsei Industry Co., Ltd., Toyota Factory "We easily automated manual transportation tasks. Keycart has helped us promote improvements on-site!" *If you would like a copy of the "Keycart Implementation Case Study Collection," please contact us directly.

The "Key Cart" is an unmanned transport vehicle that allows you to select only the necessary functions, making it easy to implement even in workplaces that had given up on introducing such systems. Additionally, the Key Cart ATBE05 is the basic type for load carrying and undercarriage lifting. 【Features】 ■ Functions can be selected and added as needed ■ Guidance paths can be created simply by applying magnetic tape ■ A wide variety of optional features are available *If you would like a "product catalog" with detailed information and operational examples, please contact us directly.

The "Key Cart" is an unmanned transport vehicle that allows you to select only the necessary functions, making it easy to implement even in workplaces that had given up on the idea of introducing such technology. Additionally, the Key Cart ATBS05 is a short type specifically designed for towing. 【Features】 ■ Functions can be selected and added as needed ■ Guidance paths can be created simply by applying magnetic tape ■ A wide variety of optional features are available *If you would like a "product catalog" that includes details and usage examples, please contact us directly.

"Tugcart" is a low-floor self-propelled tug that achieves automation of transportation tasks while keeping investment costs down, without significant modifications to existing carts. With an ultra-low floor slim body measuring 190mm in height and 360mm in width, this product can also be introduced as a mobile cart for assembly tasks, replacing conveyors. It has high power with a maximum towing capacity of 1 ton, making it capable of transporting heavy loads. The guidance path is simply created by laying magnetic tape, making it easy to set up courses and change layouts, and it can flexibly accommodate process changes. 【Features】 ■ Ultra-low floor slim body ■ High power with a maximum towing capacity of 1 ton ■ Easy course setup and layout changes, flexible response to process changes ■ Safety-conscious features and a wealth of external signal input devices ■ Load capacity: 500kg to 1 ton For more details, please refer to the catalog or feel free to contact us.

The "NEW L Cart" is a simple self-propelled cart that allows you to easily set a travel route by simply attaching magnetic tape to the floor. Additionally, by installing markers, you can freely set acceleration, deceleration, and stopping. Starting and stopping can be easily operated with just one button. You can master the operation method in just 10 minutes. 【Features】 ■ Basic functions and operations are simple ■ Easy to create courses and change layouts ■ Abundant expansion ports ■ Customizable ■ Various options available *For more details, please refer to the catalog or feel free to contact us.

"Rinova AGF" is a forklift that combines autonomous reach-type operation with manual labor to achieve efficient loading and transportation tasks. It can be utilized for partial automation of picking and for manual operation only during loading. Additionally, it enables long hours of operation through the use of a high-efficiency new AC motor and motor driver, as well as regenerative braking that recovers braking energy to the battery. [Features] - Combines autonomous driving and manual operation according to the work site and purpose - Achieves labor reduction and improved work efficiency through automation of forklift operations - Long hours of operation and long-lasting battery *For more details, please refer to the PDF document or feel free to contact us.

The "Electric Low Lift" is a transport device that offers excellent operability, making it easy for anyone to handle. It allows for easy speed control as desired, providing a comfortable experience for everyone. With high operability and optimal battery assistance, it is also capable of comfortable long-distance travel and slope operation. It can be used in elevators, making it suitable for work on the second or third floors, as well as for tasks inside trucks, and it is also ideal for low-level picking operations. 【Features】 ■ Easy to handle for anyone and user-friendly ■ Easy operation with a centralized control method ■ Comfortable for both long distances and slopes ■ Smooth steering arm for easy maneuvering ■ Highly effective in any location *For more details, please refer to the PDF document or feel free to contact us.

This product is a slim cart that can be easily transported even in narrow stores and is suitable for display work. We offer a "nesting type" that can be easily folded with one touch and a "stackable type" where the side frame and tabletop can be separated. It uses quiet casters and resin wheels, taking work efficiency and noise into consideration. The use of powder coating has improved durability. 【Features】 ■ Nesting Type - Can be easily folded with one touch - Efficiently collects empty carts ■ Stackable Type - The side frame and tabletop can be separated - Compact storage when not in use *For more details, please refer to the PDF document or feel free to contact us.

The "Roll Box Pallet" eliminates various types of waste, such as wasted time and effort, wasted space, and wasted loading, quickly connecting logistics sites. With double coating of cationic electrodeposition and powder coating, it demonstrates excellent rust resistance and weather resistance, maintaining strength and beauty. It meets various needs with high quality and a rich lineup, and is used in many logistics sites, primarily in the transportation and warehousing industry and food-related businesses. 【Features】 ■ High quality: Excellent rust resistance and weather resistance ■ Lightweight: Easy for anyone to handle ■ Quiet: Low noise, leading to increased work efficiency ■ Clean: Washable and made of rust-proof plastic *For more details, please refer to the PDF document or feel free to contact us.

The "Raku Pick" is an electric picking cart that can raise the work table up to 1,950mm. For individuals between 160 and 170 cm tall, it allows for work at heights of over 3.5m. It also has excellent maneuverability in narrow aisles and can move even while ascending, making it convenient for transferring loads. The side guards only move vertically and will not open if touched by the body, and wearing a safety belt increases the sense of security. 【Features】 ■ Wide and stable work table ■ Sturdy stability even at higher heights ■ Easily allows picking at a height of about 3.5m ■ Can be moved while the work table is ascending *For more details, please refer to the PDF document or feel free to contact us.

In this document, we present reports on cases where our company has responded comprehensively to customer needs, from management strategies to on-site challenges. We include various examples from bus companies, transportation companies, and cosmetics factories. By leveraging our extensive logistics know-how to create a total system, we achieve efficiency in management. We propose logistics solutions that are well-suited to our customers. [Featured Cases] ■ Automating in-house logistics through Kaizen aimed at becoming a "Future Factory" ■ Doubling transport efficiency through the automation of transport operations with the introduction of key carts ■ Automating warehouse operations by utilizing Rinova AGF tailored to time slots and work content ■ Improving storage and operational efficiency through proposals for suitable equipment and on-site improvements ■ Continuously achieving a 95% parts shipping rate within 24 hours *For more details, please refer to the PDF document or feel free to contact us.

We offer the 'nanostacker', which allows anyone to easily operate and assist with stacking tasks effortlessly. It reduces shocks when the fork starts to rise and reaches maximum lift height, contributing to safe loading operations for both beginners and experienced operators. Additionally, if the battery charging plug is not inserted into the socket (during charging), all vehicle functions will stop, helping to prevent accidental operations while charging. 【Features】 ■ Easy operation for anyone ■ No license required for operation ■ Single-sided, skid-type pallet specifications ■ 980kg electric stacker *For more details, please download the PDF or feel free to contact us.

We will hold the "Toyota L&F Logistics Solutions Fair 2025," where you can see, touch, and experience new logistics equipment with three themes, in six cities across the country. We will implement proposals related to automation, labor-saving, carbon neutrality, and safety and comfort. In addition to showcasing Toyota L&F products, we will also hold special seminars and display logistics equipment from partner manufacturers. Admission is free, so we invite everyone to come. 【Event Schedule】 ■ Nagoya Venue: June 18 (Wed) - June 19 (Thu) 10:00 - 17:00 ■ Fukuoka Venue: July 2 (Wed) - July 3 (Thu) 10:00 - 17:00 ■ Okayama Venue: July 16 (Wed) - July 17 (Thu) 10:00 - 17:00 ■ Sapporo Venue: August 20 (Wed) - August 21 (Thu) 10:00 - 17:00 ■ Sendai Venue: August 27 (Wed) - August 28 (Thu) 10:00 - 17:00 ■ Tokyo Venue: September 25 (Thu) - September 26 (Fri) 10:00 - 17:00 *Pre-registration and seminar reservations can be made from the special site linked below under "Related Links." Please be sure to register.

We would like to introduce a case where Mitsubishi Fuso Truck and Bus Corporation's Kawasaki Plant has implemented our "Tagnova Remote Control Vehicle" and "Key Cart." At this plant, efforts were being made to improve productivity and on-site logistics efficiency based on the fishbone concept. The Key Cart, which allows for inexpensive and detailed customization according to needs, has utilized mechanisms to achieve further efficiency. Its outstanding cost-effectiveness has been recognized, and it is currently in operation in various processes within the plant. [Key Points] - Tagnova effectively utilizes both manual and automated operations. - Key Cart + mechanisms achieve further efficiency. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" was implemented at the Kawasaki Sales Office of Nest Logistics Co., Ltd. The company was conducting product shipping, transportation, and storage operations using a manpower-intensive approach, and the challenge was to create a system that could reduce working hours and personnel replenishment. After the implementation, it became possible to use forklifts in conjunction with the system, which was difficult with conveyors, achieving "semi-automation centered around human operators" and doubling transportation efficiency. [Key Points] - Automation of transportation operations has doubled transportation efficiency. - Reduced transportation work by forklifts, decreasing the mixing of personnel and lifts, thereby improving safety. - Work can continue using the Key Cart even during power outages. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Rinova AGF" was implemented at the Shin-Sapporo Logistics Center of Nippon Express Co., Ltd. The center was facing a serious issue with a shortage of forklift operators. After the implementation, we achieved a reduction in manual forklift operations and a shortening of vertical handling work time through three utilization methods: "automation of nighttime shipping preparation tasks," "assistance with morning shipping tasks," and "assistance with daytime receiving tasks." [Key Points] - Complete automation of nighttime manual forklift operations through the automation of shipping preparation tasks - Reduction of vertical handling work time by resolving inventory stagnation with the auto-lifter - Improved work efficiency through flexible switching between unmanned and manned operations *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "mobile racks" were implemented at Nakamuraya Co., Ltd., which engages in seafood processing, food manufacturing, and sales. The company found that their own frozen warehouse was insufficient for storing raw materials and products, and they were considering improvements to their storage and management methods. After implementation, storage efficiency increased, allowing them to store approximately three times the amount in the same warehouse, which also led to a reduction in warehouse rental costs and labor expenses. [Key Points] - The introduction of mobile racks increased storage capacity by approximately three times. - By consolidating to a single warehouse, rental costs and labor expenses were reduced. - The implementation of location management reduced the time spent searching for products, shortening overall work time. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" and "Automated Warehouse Rack Sorter B" were implemented at Naris Cosmetics Co., Ltd., a long-established cosmetics manufacturer in Hyogo. The company faced the challenge of how to efficiently produce a large number of products when establishing a new factory. With the implementation, they were able to manage inventory at the individual packaging and bucket levels, achieving speedy inbound and outbound logistics of the necessary quantities at the right time. [Key Points] - Achieved efficient small-lot production of various products through the collaboration of the Key Cart and Rack Sorter B. - Realized automation of transportation tasks using hand trucks. - The introduction of the Key Cart has led to an increased awareness among employees regarding improvements. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Automated Warehouse Rack Sorter P" and "High-Speed Rail-Mounted Mobile Sorter" were implemented at Zaiko Co., Ltd., which sells agricultural products and specialty items from Kagoshima Prefecture. Due to limited land, the company had few storage spaces and had to adjust production based on shipping conditions. After the implementation, not only did the storage capacity dramatically increase, but efficiency was also improved through the automation of inbound and outbound logistics. 【Key Points】 ■ The introduction of the Rack Sorter P maximized the use of upper space, significantly increasing storage capacity. ■ The use of the Mobile Sorter streamlined the transportation of products between warehouses and the inbound and outbound processes. ■ Inventory across three warehouses is centrally managed, reducing management workload. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we participated in the project regarding the establishment of the Global Parts Center at DMG Mori Seiki Co., Ltd.'s Iga plant from the engineering perspective. On the hardware side, we adopted separate storage by packaging and three-dimensional storage using automated warehouses, improving the volume ratio by approximately 1.5 times. Additionally, we implemented four types of automated warehouses to achieve suitable storage and inbound/outbound operations based on the size and characteristics of the parts. On the software side, we introduced the Toyota Comprehensive Logistics Management System (Toyota WMS). By providing optimal picking routes, even inexperienced staff can perform efficient inbound and outbound operations, leading to a reduction in shipping lead times. [Key Points] - The adoption of separate storage by packaging and three-dimensional storage improved the volume ratio by approximately 1.5 times. - Four types of automated warehouses achieved suitable storage and inbound/outbound operations based on size. - The introduction of Toyota WMS resulted in a reduction in shipping lead times. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where we participated as a partner in the opening project of Trusco Nakayama Corporation's large logistics center, "Planet Saitama." The center is characterized by the use of advanced material handling equipment, aiming for automation as much as possible. By achieving thorough efficiency through the harmony of people and machines, we were able to reduce the workforce to less than half of that of the company's usual logistics centers. [Key Points] - Automation through advanced material handling equipment, reducing the usual workforce by over 50% - Thorough efficiency achieved through the harmony of people and machines *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we provided one-stop support from engineering to the selection and design of equipment for the new parts center established by Amada Co., Ltd., including operations and operational improvement assistance. We built an overall optimal solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as it continued to grow. In the completed new parts center, we have achieved further improvements in operational efficiency and shipping accuracy by continuously implementing operational enhancements after it became operational. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our company undertook comprehensive supervision for the construction project of the Shinjuku Rurikoin Hakurenge Hall at Muryōjū Mountain Kōmyō-ji. With the design theme of "a beautiful temple that will last for 300 years," we achieved a temple with high design quality and seismic and durability features, with the collaboration of renowned architects. Additionally, by introducing a columbarium utilizing an automated warehouse, we were able to create a spacious worship area despite the limited site, allowing for the storage of approximately 7,500 urns (in cabinets) of remains. 【Key Points】 - Introduction of an automated warehouse that can store many remains even in a small urban area - Architectural design with high durability and aesthetic quality - Comprehensive management from architectural design to permit applications, equipment selection, construction, and operation *For more details, please download the PDF or feel free to contact us.

This document explains "Material Handling," a series of tasks that support the overall logistics process, including the movement, storage, sorting, and management of goods. It discusses the role and importance of material handling in logistics, the background that necessitates its use, and the types and characteristics of material handling systems. Material handling is increasingly recognized as a foundational technology essential for solving various challenges in logistics and production environments. [Contents (partial)] ■ What is Material Handling ■ Types and Characteristics of Material Handling ■ Benefits of Implementing Material Handling ■ Drawbacks of Implementing Material Handling ■ How to Implement Material Handling *For more details, please download the PDF or feel free to contact us.

In recent years, the logistics industry has been facing serious challenges such as labor shortages and the need for quick delivery times. To address these issues, "sorting machines (sorters)" have been gaining attention. This article will explain the basic mechanisms and types of sorting machines, as well as the benefits and considerations of implementation, the introduction process, and actual case studies in detail. For those who are not familiar with sorting machines, we have summarized the key points in an easy-to-understand manner to help you take the first step toward considering implementation. We hope you find it helpful. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

Amid the worsening labor shortage, there is a growing demand for automation and productivity improvement in logistics and manufacturing sites. Recently, one area that has garnered attention is the "Automated Guided Vehicle (AGV)," which is a type of material handling equipment. The automation of transportation tasks is expected to alleviate labor shortages, reduce the burden on workers, improve productivity, and decrease human errors, among many other benefits. However, there are also many who are unsure about how to implement AGVs. This article will provide a comprehensive explanation of the basic mechanisms of AGVs, the benefits of their implementation, and case studies. We have summarized key points that will be helpful when considering the introduction of AGVs, so please read through to the end. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our simple inventory management system "KEY SO-CO" was implemented at Enomoto Co., Ltd.'s Iwate Factory, which manufactures precision parts. The company was facing challenges with the time it took to locate necessary materials during manufacturing, as well as the increased storage space required due to the rise in the number of manufactured items. After implementation, it became possible to check inventory status, quantities, locations, and other information in real-time and accurately on office computers or handheld devices without having to go to the warehouse, significantly reducing time. 【Key Points】 ■ Anyone can easily manage inventory, enabling tasks that do not rely on specific individuals. ■ The hassle of searching for materials has been eliminated, reducing physical and mental fatigue for workers. ■ Inventory status can be checked in real-time, improving inventory management accuracy. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the automated warehouse for buckets, "Rack Sorter B," at Toyota Mobility Parts Co., Ltd. Shizuoka Branch. Due to the storage of heavy batteries on shelves, there were challenges related to the physical burden on workers and the long walking distance to the storage shelves. With the introduction of this system, we automated the inbound and outbound operations and also implemented manual assist devices and the electric roller lift "nanomover," which reduced the physical burden on workers. 【Key Points】 ■ Automation of inbound and outbound operations reduces heavy labor, enabling work regardless of gender or age. ■ Reduction of unnecessary walking leads to improved work efficiency. ■ Customization of a flexible inventory management system achieves accurate and highly efficient inbound and outbound operations. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of a system implemented based on the Toyota Production System (TPS) at Toyota Motor Corporation's Ooguchi Second Parts Center. Toyota L&F was involved in the planning, design, and equipment introduction of the automation project at the center. We proposed an appropriate system that thoroughly pursued the elimination of waste and the efficiency of the workplace, and delivered various advanced equipment. [Key Points] - Participated in the project from the planning and design stages, proposing an appropriate system suited to the workplace. - Pursued workplace efficiency through the elimination of waste based on the Toyota Production System (TPS). - Considered environmental initiatives with the introduction of hydrogen-powered fuel cell forklifts. *For more details, please download the PDF or feel free to contact us.

The construction of the Okinawa Branch of the Muryōjū Mountain Kōmyō Temple, Ryukyu Shikina-in, was fully undertaken by Toyota L&F, including planning, design, architecture, construction, and installation. The garden features Okinawan trees and Ryukyu limestone, creating a relaxing space for not only the temple's devotees and visitors but also for those visiting Shikina-en. Additionally, the "Ryukyu Gabyō" built on the temple grounds has been transformed into an indoor burial site equipped with an automatic transport-style columbarium system, allowing for worship in 12 worship rooms. 【Points】 - An automatic transport-style columbarium designed to withstand long-term use. - Architectural design that combines high durability and beauty to continue being loved by the local community. - Comprehensive management by Toyota L&F from architectural design to permit applications, equipment selection, construction, and operation. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of our solutions implemented at Amada Co., Ltd. Parts Center. Toyota L&F, upon request, took charge of everything from engineering to the selection and design of the equipment to be introduced, as well as operations and operational improvement support in a one-stop manner. We provided a comprehensive solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as stock continued to increase. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of our logistics solutions at Daiso Sangyo Co., Ltd.'s Kanagawa RDC. When establishing the center, Toyota L&F was involved in everything from project design and construction to the selection and introduction of various material handling equipment and the development of the WMS. We achieved high-efficiency operations and labor reduction. Additionally, we implemented department-specific packaging at the center to reduce the workload of receiving, inspecting, and displaying goods at stores. [Key Points] - By combining and introducing advanced material handling equipment, we achieved high-efficiency operations and labor reduction. - To alleviate the workload of receiving, inspecting, and displaying goods at stores, we implemented department-specific packaging at the shipping stage. - We implemented comprehensive BCP measures and earthquake and fire countermeasures to ensure stable RDC operations without interruptions during disasters. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the "Pocket Sorter" was implemented at ZOZO Inc.'s ZOZOBASE Tsukuba 3. At the existing facility, many items were stored and picked in multiple locations, and sorting was done with two pieces of equipment. This required personnel for inter-process transportation, and the capacity limitations of the sorting machines made it difficult to improve picking efficiency. After the implementation, we achieved our goal of reducing labor through the reduction of manual inter-process transportation and standardization of operations due to the simple operation. This also led to a reduction in the physical burden on workers by minimizing the transportation of heavy items and reducing bending motions. [Key Points] - The Pocket Sorter alone enables storage to individual delivery sorting, achieving labor reduction. - Standardization of operations is realized through simple operations, creating an environment where human errors are less likely to occur. - Reduction of heavy item transportation between processes and bending tasks during product input, alleviating the physical burden on workers. *For more details, please download the PDF or feel free to contact us.*