Toyota Industries Corporation List of Products and Services

The "Pallet Truck (BT-HP23/BT-HPA23)" significantly reduces the number of operations required for the load pump, allowing you to lift loads with approximately two (lift-up) operations. Its compact design makes transportation in narrow aisles easy. It improves work efficiency, such as transporting empty pallets. Additionally, the "BT-HPA23" is equipped with a power assist that reduces the operating force at the start of movement to about one-third. 【Features】 ■Significantly reduces the number of operations for the load pump ■Improves work efficiency ■Quick lift with approximately two operations to lift the load ■Easy start with power assist (BT-HPA23) ■No license required for operation For more details, please refer to the catalog or feel free to contact us.

The "HPO7 / HPO15" is a pallet truck that demonstrates exceptional mobility for loading and unloading operations in narrow factories, warehouses, and shops, making it easy to operate even for women. Equipped with a robust body frame and a rust-resistant body, it serves as a convenient labor-saving device that significantly promotes the rationalization of cargo handling operations. 【Features】 ■ Uses oil-free metal ■ Rust-resistant body ■ Sturdy frame and forks ■ Easy handle operation ■ One-touch neutral lever ■ Lightweight and durable tires *For more details, please refer to the catalog or feel free to contact us.

The "HPS15" is an easy-to-use energy-saving and labor-saving device that allows for quick and efficient loading and transportation tasks in narrow factories, warehouses, and shops. It demonstrates great power in areas where forklift use is difficult and can be easily operated by women, significantly promoting the rationalization and labor-saving of loading and transportation. 【Features】 ■ 1.5-ton capacity ■ All models equipped with neutral mechanism ■ Extremely strong high-tensile steel plate ■ Highly reliable hydraulic unit ■ Excellent polyurethane wheels *For more details, please refer to the catalog or feel free to contact us.

The "Mini Mover" is a transport device that allows easy movement for anyone, anywhere. It can accelerate and decelerate freely with just the operation of the accelerator. Being lightweight and compact, it can also fit in elevators and is useful for tasks on the second and third floors or inside trucks. We offer a "riding type" that is ideal for long-distance transport in logistics centers, and a "walking type" that is perfect for small tasks within reach. 【Features】 ■ Sophisticated style with abundant functions ■ Pursuit of safety and comfort ■ Easy operation with no driving qualifications required ■ Environmentally friendly and low-cost due to being an electric vehicle ■ Lightweight and compact design For more details, please refer to the catalog or feel free to contact us.

The "Electric Low Lift" is a transport device that offers excellent operability, making it easy for anyone to handle. It allows for easy speed control as desired, enabling comfortable operation for everyone. With high operability and optimal battery assistance, it is also capable of comfortable long-distance travel and slope operation. It can be loaded onto elevators, making it suitable for work on the second or third floors, as well as for tasks inside trucks, and it is also ideal for low-level picking operations. 【Features】 ■ Easy to handle for anyone and user-friendly ■ Convenient operation with centralized controls ■ Smooth steering arm for easy maneuvering ■ Designed with considerations for pinch and entrapment prevention ■ A wide range of options to accommodate various environments *For more details, please refer to the PDF document or feel free to contact us.

The "Walkie" is a walking-type electric forklift that can perform horizontal transport as well as low-position stacking and unloading. Since it weighs less than 1 ton, no forklift operator qualification is required. Additionally, it allows for one-touch forward and reverse movement, and the steering can be easily operated with one hand. Being a compact walking type, it is ideal for narrow aisles and low-ceiling areas. 【Features】 ■ Easily usable in tight spaces with a walking type ■ Simple operation ■ No operator qualification required ■ Made with a resin handle for easy operation and to prevent static electricity ■ Suitable for high activity and long-distance transport For more details, please refer to the catalog or feel free to contact us.

The "Electric Low Lift" is a transport device that offers excellent operability, making it easy for anyone to handle. It allows for easy speed control as desired, providing a comfortable experience for everyone. With high operability and optimal battery assistance, it is also capable of comfortable long-distance travel and slope operation. It can be used in elevators, making it suitable for work on the second or third floors, as well as for tasks inside trucks, and it is also ideal for low-level picking operations. 【Features】 ■ Easy to handle for anyone and user-friendly ■ Easy operation with a centralized control method ■ Comfortable for both long distances and slopes ■ Smooth steering arm for easy maneuvering ■ Highly effective in any location *For more details, please refer to the PDF document or feel free to contact us.

This product is a slim cart that can be easily transported even in narrow stores and is suitable for display work. We offer a "nesting type" that can be easily folded with one touch and a "stackable type" where the side frame and tabletop can be separated. It uses quiet casters and resin wheels, taking work efficiency and noise into consideration. The use of powder coating has improved durability. 【Features】 ■ Nesting Type - Can be easily folded with one touch - Efficiently collects empty carts ■ Stackable Type - The side frame and tabletop can be separated - Compact storage when not in use *For more details, please refer to the PDF document or feel free to contact us.

The "Roll Box Pallet" eliminates various types of waste, such as wasted time and effort, wasted space, and wasted loading, quickly connecting logistics sites. With double coating of cationic electrodeposition and powder coating, it demonstrates excellent rust resistance and weather resistance, maintaining strength and beauty. It meets various needs with high quality and a rich lineup, and is used in many logistics sites, primarily in the transportation and warehousing industry and food-related businesses. 【Features】 ■ High quality: Excellent rust resistance and weather resistance ■ Lightweight: Easy for anyone to handle ■ Quiet: Low noise, leading to increased work efficiency ■ Clean: Washable and made of rust-proof plastic *For more details, please refer to the PDF document or feel free to contact us.

The "Raku Pick" is an electric picking cart that can raise the work table up to 1,950mm. For individuals between 160 and 170 cm tall, it allows for work at heights of over 3.5m. It also has excellent maneuverability in narrow aisles and can move even while ascending, making it convenient for transferring loads. The side guards only move vertically and will not open if touched by the body, and wearing a safety belt increases the sense of security. 【Features】 ■ Wide and stable work table ■ Sturdy stability even at higher heights ■ Easily allows picking at a height of about 3.5m ■ Can be moved while the work table is ascending *For more details, please refer to the PDF document or feel free to contact us.

In this document, we present reports on cases where our company has responded comprehensively to customer needs, from management strategies to on-site challenges. We include various examples from bus companies, transportation companies, and cosmetics factories. By leveraging our extensive logistics know-how to create a total system, we achieve efficiency in management. We propose logistics solutions that are well-suited to our customers. [Featured Cases] ■ Automating in-house logistics through Kaizen aimed at becoming a "Future Factory" ■ Doubling transport efficiency through the automation of transport operations with the introduction of key carts ■ Automating warehouse operations by utilizing Rinova AGF tailored to time slots and work content ■ Improving storage and operational efficiency through proposals for suitable equipment and on-site improvements ■ Continuously achieving a 95% parts shipping rate within 24 hours *For more details, please refer to the PDF document or feel free to contact us.

The "nanomover" is a 1.5-ton electric low lift that contributes to improved work efficiency with easy operation. Battery replacement can be done with a single touch, and rapid charging (approximately 2 hours) is possible with the included separate charger. Since it uses a lithium-ion battery, no refilling is necessary. It is equipped with a safety switch that, when the body touches the switch while pulling the vehicle, causes the vehicle to move in the opposite direction, helping to prevent pinching. 【Features】 ■ Low-speed operation function: Low-speed operation is possible by pressing the turtle button. ■ Vertical position turning function: Allows for turning in tighter spaces. ■ Equipped with casters: Contributes to stable movement. ■ Travel lever and loading buttons: Easy operation for both travel and loading. ■ Equipped with an LED display: Displays battery level and hour meter, among other information. *For more details, please refer to the PDF document or feel free to contact us.

We will hold the "Toyota L&F Logistics Solutions Fair 2025," where you can see, touch, and experience new logistics equipment with three themes, in six cities across the country. We will implement proposals related to automation, labor-saving, carbon neutrality, and safety and comfort. In addition to showcasing Toyota L&F products, we will also hold special seminars and display logistics equipment from partner manufacturers. Admission is free, so we invite everyone to come. 【Event Schedule】 ■ Nagoya Venue: June 18 (Wed) - June 19 (Thu) 10:00 - 17:00 ■ Fukuoka Venue: July 2 (Wed) - July 3 (Thu) 10:00 - 17:00 ■ Okayama Venue: July 16 (Wed) - July 17 (Thu) 10:00 - 17:00 ■ Sapporo Venue: August 20 (Wed) - August 21 (Thu) 10:00 - 17:00 ■ Sendai Venue: August 27 (Wed) - August 28 (Thu) 10:00 - 17:00 ■ Tokyo Venue: September 25 (Thu) - September 26 (Fri) 10:00 - 17:00 *Pre-registration and seminar reservations can be made from the special site linked below under "Related Links." Please be sure to register.

We would like to introduce a case where Mitsubishi Fuso Truck and Bus Corporation's Kawasaki Plant has implemented our "Tagnova Remote Control Vehicle" and "Key Cart." At this plant, efforts were being made to improve productivity and on-site logistics efficiency based on the fishbone concept. The Key Cart, which allows for inexpensive and detailed customization according to needs, has utilized mechanisms to achieve further efficiency. Its outstanding cost-effectiveness has been recognized, and it is currently in operation in various processes within the plant. [Key Points] - Tagnova effectively utilizes both manual and automated operations. - Key Cart + mechanisms achieve further efficiency. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" was implemented at the Kawasaki Sales Office of Nest Logistics Co., Ltd. The company was conducting product shipping, transportation, and storage operations using a manpower-intensive approach, and the challenge was to create a system that could reduce working hours and personnel replenishment. After the implementation, it became possible to use forklifts in conjunction with the system, which was difficult with conveyors, achieving "semi-automation centered around human operators" and doubling transportation efficiency. [Key Points] - Automation of transportation operations has doubled transportation efficiency. - Reduced transportation work by forklifts, decreasing the mixing of personnel and lifts, thereby improving safety. - Work can continue using the Key Cart even during power outages. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Rinova AGF" was implemented at the Shin-Sapporo Logistics Center of Nippon Express Co., Ltd. The center was facing a serious issue with a shortage of forklift operators. After the implementation, we achieved a reduction in manual forklift operations and a shortening of vertical handling work time through three utilization methods: "automation of nighttime shipping preparation tasks," "assistance with morning shipping tasks," and "assistance with daytime receiving tasks." [Key Points] - Complete automation of nighttime manual forklift operations through the automation of shipping preparation tasks - Reduction of vertical handling work time by resolving inventory stagnation with the auto-lifter - Improved work efficiency through flexible switching between unmanned and manned operations *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "mobile racks" were implemented at Nakamuraya Co., Ltd., which engages in seafood processing, food manufacturing, and sales. The company found that their own frozen warehouse was insufficient for storing raw materials and products, and they were considering improvements to their storage and management methods. After implementation, storage efficiency increased, allowing them to store approximately three times the amount in the same warehouse, which also led to a reduction in warehouse rental costs and labor expenses. [Key Points] - The introduction of mobile racks increased storage capacity by approximately three times. - By consolidating to a single warehouse, rental costs and labor expenses were reduced. - The implementation of location management reduced the time spent searching for products, shortening overall work time. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Simple AGV Key Cart" and "Automated Warehouse Rack Sorter B" were implemented at Naris Cosmetics Co., Ltd., a long-established cosmetics manufacturer in Hyogo. The company faced the challenge of how to efficiently produce a large number of products when establishing a new factory. With the implementation, they were able to manage inventory at the individual packaging and bucket levels, achieving speedy inbound and outbound logistics of the necessary quantities at the right time. [Key Points] - Achieved efficient small-lot production of various products through the collaboration of the Key Cart and Rack Sorter B. - Realized automation of transportation tasks using hand trucks. - The introduction of the Key Cart has led to an increased awareness among employees regarding improvements. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our "Automated Warehouse Rack Sorter P" and "High-Speed Rail-Mounted Mobile Sorter" were implemented at Zaiko Co., Ltd., which sells agricultural products and specialty items from Kagoshima Prefecture. Due to limited land, the company had few storage spaces and had to adjust production based on shipping conditions. After the implementation, not only did the storage capacity dramatically increase, but efficiency was also improved through the automation of inbound and outbound logistics. 【Key Points】 ■ The introduction of the Rack Sorter P maximized the use of upper space, significantly increasing storage capacity. ■ The use of the Mobile Sorter streamlined the transportation of products between warehouses and the inbound and outbound processes. ■ Inventory across three warehouses is centrally managed, reducing management workload. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we participated in the project regarding the establishment of the Global Parts Center at DMG Mori Seiki Co., Ltd.'s Iga plant from the engineering perspective. On the hardware side, we adopted separate storage by packaging and three-dimensional storage using automated warehouses, improving the volume ratio by approximately 1.5 times. Additionally, we implemented four types of automated warehouses to achieve suitable storage and inbound/outbound operations based on the size and characteristics of the parts. On the software side, we introduced the Toyota Comprehensive Logistics Management System (Toyota WMS). By providing optimal picking routes, even inexperienced staff can perform efficient inbound and outbound operations, leading to a reduction in shipping lead times. [Key Points] - The adoption of separate storage by packaging and three-dimensional storage improved the volume ratio by approximately 1.5 times. - Four types of automated warehouses achieved suitable storage and inbound/outbound operations based on size. - The introduction of Toyota WMS resulted in a reduction in shipping lead times. *For more details, please download the PDF or feel free to contact us.*

We would like to introduce a case where we participated as a partner in the opening project of Trusco Nakayama Corporation's large logistics center, "Planet Saitama." The center is characterized by the use of advanced material handling equipment, aiming for automation as much as possible. By achieving thorough efficiency through the harmony of people and machines, we were able to reduce the workforce to less than half of that of the company's usual logistics centers. [Key Points] - Automation through advanced material handling equipment, reducing the usual workforce by over 50% - Thorough efficiency achieved through the harmony of people and machines *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we provided one-stop support from engineering to the selection and design of equipment for the new parts center established by Amada Co., Ltd., including operations and operational improvement assistance. We built an overall optimal solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as it continued to grow. In the completed new parts center, we have achieved further improvements in operational efficiency and shipping accuracy by continuously implementing operational enhancements after it became operational. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our company undertook comprehensive supervision for the construction project of the Shinjuku Rurikoin Hakurenge Hall at Muryōjū Mountain Kōmyō-ji. With the design theme of "a beautiful temple that will last for 300 years," we achieved a temple with high design quality and seismic and durability features, with the collaboration of renowned architects. Additionally, by introducing a columbarium utilizing an automated warehouse, we were able to create a spacious worship area despite the limited site, allowing for the storage of approximately 7,500 urns (in cabinets) of remains. 【Key Points】 - Introduction of an automated warehouse that can store many remains even in a small urban area - Architectural design with high durability and aesthetic quality - Comprehensive management from architectural design to permit applications, equipment selection, construction, and operation *For more details, please download the PDF or feel free to contact us.

This document explains "Material Handling," a series of tasks that support the overall logistics process, including the movement, storage, sorting, and management of goods. It discusses the role and importance of material handling in logistics, the background that necessitates its use, and the types and characteristics of material handling systems. Material handling is increasingly recognized as a foundational technology essential for solving various challenges in logistics and production environments. [Contents (partial)] ■ What is Material Handling ■ Types and Characteristics of Material Handling ■ Benefits of Implementing Material Handling ■ Drawbacks of Implementing Material Handling ■ How to Implement Material Handling *For more details, please download the PDF or feel free to contact us.

In recent years, the logistics industry has been facing serious challenges such as labor shortages and the need for quick delivery times. To address these issues, "sorting machines (sorters)" have been gaining attention. This article will explain the basic mechanisms and types of sorting machines, as well as the benefits and considerations of implementation, the introduction process, and actual case studies in detail. For those who are not familiar with sorting machines, we have summarized the key points in an easy-to-understand manner to help you take the first step toward considering implementation. We hope you find it helpful. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

Amid the worsening labor shortage, there is a growing demand for automation and productivity improvement in logistics and manufacturing sites. Recently, one area that has garnered attention is the "Automated Guided Vehicle (AGV)," which is a type of material handling equipment. The automation of transportation tasks is expected to alleviate labor shortages, reduce the burden on workers, improve productivity, and decrease human errors, among many other benefits. However, there are also many who are unsure about how to implement AGVs. This article will provide a comprehensive explanation of the basic mechanisms of AGVs, the benefits of their implementation, and case studies. We have summarized key points that will be helpful when considering the introduction of AGVs, so please read through to the end. *For more detailed information, you can view the related links. For further details, please download the PDF or feel free to contact us.*

We would like to introduce a case where our simple inventory management system "KEY SO-CO" was implemented at Enomoto Co., Ltd.'s Iwate Factory, which manufactures precision parts. The company was facing challenges with the time it took to locate necessary materials during manufacturing, as well as the increased storage space required due to the rise in the number of manufactured items. After implementation, it became possible to check inventory status, quantities, locations, and other information in real-time and accurately on office computers or handheld devices without having to go to the warehouse, significantly reducing time. 【Key Points】 ■ Anyone can easily manage inventory, enabling tasks that do not rely on specific individuals. ■ The hassle of searching for materials has been eliminated, reducing physical and mental fatigue for workers. ■ Inventory status can be checked in real-time, improving inventory management accuracy. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of "Key Cart" at Shimohana Logistics Co., Ltd. Iwatsuki First Center. At this center, product transportation between the receiving and sorting areas was conducted using forklifts; however, the long distance of approximately 150 meters resulted in inefficiencies in the transportation process. By achieving unmanned transportation, we were able to reduce the number of forklifts needed, leading to a decrease in running costs. [Key Points] - Reduction in the number of forklifts has led to labor savings and improved work efficiency by reallocating personnel to other tasks. - Eliminating lateral transportation tasks with forklifts has reduced the risk of accidents. - Automation of operations in low-temperature environments has eased the burden on workers. *For more details, please download the PDF or feel free to contact us.

To Suntory Logistics Co., Ltd.'s Suntory Urawa Misato Distribution Center, we would like to introduce a case study on the implementation of "Rinova AGF." We have established a system where the Warehouse Management System (WMS) is the foundation, integrating the AGF control system, berth reservation system, and unmanned reception system. As a result, we have improved the efficiency of on-site operations and management tasks within the warehouse, while also eliminating the dependency on specific individuals, thereby establishing a stable operational framework. 【Key Points】 ■ By introducing Rinova AGF and inbound/outbound conveyors, we achieved a significant reduction of approximately 30% in work hours. ■ With the AGF featuring a four-fork specification, the transport capacity has doubled, resulting in a substantial improvement in work efficiency. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of "Rinova AGF" at the Fukushima Factory of Sanjin Metal Industry Co., Ltd. By introducing two units of this product, we achieved a reduction of one personnel in the shelf board line. As a result, it became possible to allocate personnel to other processes with higher workloads, significantly contributing to the overall operational efficiency of the factory. [Key Points] - The introduction of Rinova AGF achieved labor savings and improved overall factory operational efficiency. - Safety was ensured by equipping Rinova AGF with LED blue lights and loud melody horns. - The adoption of a laser reflector system enabled the implementation of Rinova AGF without any floor construction. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of "mobile racks" and the inventory management system "KEY SO-CO" at Kamiyatekkou Co., Ltd. Handa Factory. The factory faced challenges in securing space for line expansion and improving inventory management for small-lot, diverse products. By introducing mobile racks, the upper space can now be utilized, achieving a 1/3 reduction in space compared to the previous flat storage method. This has reduced the workload for picking and improved work efficiency. [Key Points] - The introduction of mobile racks has achieved a 1/3 reduction in space compared to the previous method, eliminating the need for picking work. - The implementation of KEY SO-CO allows for first-in, first-out inventory management, improving work quality. - Inventory management can now be easily performed by anyone, enabling work that does not rely on specific individuals. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the automatic warehouse for pallets, "Rack Sorter P," at New East Niiza Base Co., Ltd. In the frozen warehouse where food products sold through online shopping are stored, there were challenges such as reducing the burden on forklift operators. Upon arrival, food products are loaded onto a station by a forklift, and thereafter, by simply operating a touch panel, the crane automatically transports them, eliminating the need for personnel to enter the frozen warehouse and reducing the physical burden on workers. 【Key Points】 ■ Automation of inbound and outbound operations has achieved a reduction in workforce (from 5 to 1 person) ■ Automation of tasks in low-temperature environments has reduced the burden on workers ■ Utilizing inventory management systems has enabled first-in, first-out (FIFO) practices, improving inventory management accuracy *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the automated warehouse for buckets, "Rack Sorter B," at Toyota Mobility Parts Co., Ltd. Shizuoka Branch. Due to the storage of heavy batteries on shelves, there were challenges related to the physical burden on workers and the long walking distance to the storage shelves. With the introduction of this system, we automated the inbound and outbound operations and also implemented manual assist devices and the electric roller lift "nanomover," which reduced the physical burden on workers. 【Key Points】 ■ Automation of inbound and outbound operations reduces heavy labor, enabling work regardless of gender or age. ■ Reduction of unnecessary walking leads to improved work efficiency. ■ Customization of a flexible inventory management system achieves accurate and highly efficient inbound and outbound operations. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the fully automated sorter "t-Sort" at Yaskawa Electric Corporation. In recent years, with the increasing demand for automation in logistics, the production volume of robots for semiconductor manufacturing equipment has increased by 2.5 times. Our product, which allows for flexible responses such as layout changes and adjustments in the number of robots according to logistics volume, achieved a reduction of 7 personnel despite the production volume increasing by 2.5 times after implementation. 【Case Overview】 - Capable of "estimating operational simulation capabilities before implementation" and "quick implementation" - Achieved labor savings through a reduction of 7 personnel and a processing rate 6 times higher than before per hour - Achieved efficiency in sorting operations with simple operations that even beginners can perform *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of a system implemented based on the Toyota Production System (TPS) at Toyota Motor Corporation's Ooguchi Second Parts Center. Toyota L&F was involved in the planning, design, and equipment introduction of the automation project at the center. We proposed an appropriate system that thoroughly pursued the elimination of waste and the efficiency of the workplace, and delivered various advanced equipment. [Key Points] - Participated in the project from the planning and design stages, proposing an appropriate system suited to the workplace. - Pursued workplace efficiency through the elimination of waste based on the Toyota Production System (TPS). - Considered environmental initiatives with the introduction of hydrogen-powered fuel cell forklifts. *For more details, please download the PDF or feel free to contact us.

The construction of the Okinawa Branch of the Muryōjū Mountain Kōmyō Temple, Ryukyu Shikina-in, was fully undertaken by Toyota L&F, including planning, design, architecture, construction, and installation. The garden features Okinawan trees and Ryukyu limestone, creating a relaxing space for not only the temple's devotees and visitors but also for those visiting Shikina-en. Additionally, the "Ryukyu Gabyō" built on the temple grounds has been transformed into an indoor burial site equipped with an automatic transport-style columbarium system, allowing for worship in 12 worship rooms. 【Points】 - An automatic transport-style columbarium designed to withstand long-term use. - Architectural design that combines high durability and beauty to continue being loved by the local community. - Comprehensive management by Toyota L&F from architectural design to permit applications, equipment selection, construction, and operation. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of our solutions implemented at Amada Co., Ltd. Parts Center. Toyota L&F, upon request, took charge of everything from engineering to the selection and design of the equipment to be introduced, as well as operations and operational improvement support in a one-stop manner. We provided a comprehensive solution that addressed issues from the old center, such as the reliance on workers' experience for picking operations and the improvement of inventory management methods as stock continued to increase. [Key Points] - One-stop support for everything from engineering to operations - High-frequency shipping items utilize racks, while low-frequency shipping items make use of automated warehouses that leverage space *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the "Simple AGV Key Cart" at Daikin Industries, Ltd.'s Sakai Plant. Its low cost, the ability to easily set up travel routes using an Excel-based tool, the utilization of the spin turn function to minimize the travel area, and the capability for start/stop and coordinated control with carts via infrared communication were key factors in the decision to implement it. In addition to reducing the physical burden on workers through the automation of parts transportation, we achieved an improvement in production efficiency. [Key Points] - Automated parts transportation tasks that averaged 3.5 hours per day with a two-person team, significantly improving production efficiency. - Reduced the transportation of heavy items weighing up to 32 kg, alleviating the physical burden on workers. - Achieved smooth operational start-up with simple route settings using Excel. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the introduction of a "1,000kg class simple AGV key cart" at the Yokohama sales office of Nippon Logitem Co., Ltd. At this sales office, which mainly handles food products, there were manual transportation tasks occurring in a vast space, and securing workers and reducing nighttime work were challenges. After the introduction, manual transportation of heavy items inside the refrigerator was reduced, alleviating the burden on workers. [Key Points] - By reducing manual transportation of heavy items inside the refrigerator, the burden on workers was significantly reduced. - Workers were able to focus on tasks other than transportation, resulting in a reduction in overtime hours and the elimination of two positions. - The simple design allows even new or foreign workers to handle it easily, achieving standardization of tasks. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the introduction of mobile racks and "Rinova AGF" at the Kirihara building of Fujisawa Factory, NSK Ltd. At this factory, a problem arose due to insufficient space for parts storage as a result of the expansion of the production line. After the implementation, a storage efficiency of 360% compared to flat storage was achieved, along with the reduction of three forklift operators (one per shift for three shifts). Furthermore, by integrating with the upper system, the need for biannual inventory checks was eliminated, leading to improved operational efficiency. [Key Points] - Automation of inbound and outbound operations achieved a reduction of three personnel. - Inventory management became easier, reducing the time spent searching and the labor involved in inventory checks. - Full utilization of effective space achieved a storage efficiency of 360% compared to flat storage. *For more details, please download the PDF or feel free to contact us.

We would like to introduce the case of implementing "Rinova AGF" and the pallet automatic warehouse "Rack Sorter P" at the Eniwa factory of Gold Pack Co., Ltd. At this factory, there was also the task of returning empty pallets to the material warehouse after supplying materials, and due to the recent labor shortage, complete automation of material supply was a challenge. After the implementation, it became possible to supply materials without human intervention after the materials were stored, achieving a reduction of one staff member. [Key Points] - Complete automation of material transportation and pallet collection, achieving a reduction of one staff member. - High safety ensured during the 4m retrieval operation with automated forklifts. - Traceability of used materials secured by utilizing barcode readers. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the automated warehouse "Rack Sorter B" for buckets at Yamahiro Co., Ltd. The company faced challenges such as the burden on workers due to high-altitude work with pickers, as well as temporary increases in workload and hand-held time for each shipping dispatch occurring several times a day. After the implementation, we achieved work standardization by reducing the burden on workers through a decrease in picker operations and alleviating the temporary workload for each shipping dispatch. 【Key Points】 - Collaboration with upper-level systems enables response to customer demands for small parcel shipments. - Significantly reduced the temporary sorting workload for each shipping dispatch, achieving work standardization. - Reduced high-altitude work, leading to a decrease in the burden on workers and standardization of tasks that were previously dependent on individuals. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the introduction of the automatic warehouse for pallets, "Rack Sorter P," at the Ishikari No. 2 Logistics Center of Nichiko Sangyo Transport Co., Ltd. In the frozen warehouse, the inbound and outbound operations were performed using forklifts, but in an environment of -25°C, the physical burden on operators was significant, and improving the working environment was a challenge. After the introduction, forklift operations within the frozen warehouse were eliminated, significantly reducing the burden on workers and improving work efficiency. [Key Points] - Forklift operations in the frozen warehouse were reduced, greatly alleviating the burden on workers. - Automatic outbound processing of multiple pallets became possible with a single batch execution, enhancing work efficiency. - Standardization of operations was achieved, allowing inbound and outbound processes to be performed by workers other than veteran operators. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the flat-type sorting robot system "t-Sort" at Takagi Corporation. The company faced challenges in improving the efficiency of sorting operations due to the increase in volume associated with the recent expansion of e-commerce and the trend towards smaller deliveries. With the introduction of this system, processing capacity has increased by approximately 2 to 2.5 times, eliminating the need for previous day operations. Additionally, we were able to reduce the labor hours for sorting tasks by 20 to 30%. [Key Points] - High scalability, making it easy to adjust the number of robots, sorting destinations, and area based on volume. - Achieved a 20 to 30% reduction in labor hours through improved sorting efficiency. - Sorting processing capacity has increased by approximately 2 to 2.5 times, eliminating the need for previous day operations even on days with high shipping volumes. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the introduction of the three-dimensional sorting robot system "t-Sort 3D" at the Ibaraki branch of Toyota Mobility Parts Co., Ltd. At this branch, challenges included the physical burden of walking and bending associated with sorting tasks, human errors in sorting, and variations in sorting quantity, time, and accuracy. The introduction of this system has led to a reduction in the physical burden of tasks such as bending and a decrease in sorting errors. [Key Points] - Reduction of approximately 2.5 km of walking and about 500 bending actions per day, alleviating the burden on workers. - Automation of sorting tasks previously performed by workers, significantly reducing sorting errors. - Achieving accurate sorting of the same quality regardless of the experience level of the operator, with simple operation. *For more details, please download the PDF or feel free to contact us.