オルテコーポレーション List of Products and Services

We received a request from a semiconductor manufacturing company in Hiroshima Prefecture and would like to introduce a case where we implemented measures to prevent workpiece carry-back and ensure stable storage in chip trays. We recommend using flat collets made of carbide and heat-resistant resin for those who have issues with scratches on the chip surface and chipping. Being interchangeable, it is economical and can be easily replaced on the worksite, allowing for continuous use in top-class condition. The tip shapes are round, square, and rectangular, with a wide range of sizes available as standard specifications. 【Case Study】 ■Challenge There was no experience in transferring small workpieces with openings below 1mm, making it a difficult situation, and we had to decline inquiries from users. There were expectations for preventing workpiece carry-back and stable storage in chip trays. ■Result Approximately 100,000 chip sizes of 0.75mm opening and t=0.2mm were handled without any carry-back. This was an area where existing collets could not be used at all. *For more details, please refer to the PDF document or feel free to contact us.

Orte Corporation offers pickup collets optimized for each semiconductor manufacturing equipment, contributing to your company's productivity improvement. In the "Comprehensive Product Catalog," we introduce the products handled by Orte Corporation. [Contents] Various tools for semiconductor manufacturing equipment Spare parts for chip component mounting machines Spare parts for SMT surface mount machines IC chip trays Products from Pico Parts (Israel) Examples of manufacturing carbide machine parts Winding nozzles *For details, please check the PDF download. If you are unsure about how to choose a collet, looking for a custom collet, or do not understand the cause of carry-back errors, please feel free to consult with us.

The "IC Chip Tray" is a product of Ortec Corporation, which develops and manufactures consumable parts and pickup tools for semiconductor manufacturing equipment. We have a wide variety of molds available in different sizes. For special shapes that do not fit existing designs, we can design them to meet your required specifications. 【Features】 ■ Wide range of sizes ■ Material: PS resin ■ Usable temperature range: 70℃ to 90℃ *For more details, please refer to the PDF document or feel free to contact us.

This document is a collection of case studies addressing challenges in semiconductor manufacturing equipment proposed by Orte Corporation, Ltd. It introduces our specialty in consumable parts and presents numerous examples of issues frequently raised by users, such as chip damage, instability problems with dispensers and epoxy transfer, and cases related to torch electrodes for wire bonding. Our company offers a wide range of specifications with distinct features, even in cases where general-purpose parts recommended by equipment manufacturers may not suffice. ◆ We are currently offering a collection of case studies and a comprehensive catalog as a gift! You can view it via PDF download. 【Featured Cases (Excerpt)】 ■ Types of consumable parts ■ Causes and solutions for chip snagging scratches ■ Causes and solutions for cracking (microcracks) ■ Troubles and solutions due to dispenser clogging... ■ Causes and solutions for bonding errors (adhesion failures)... ■ Ultra-precise 3D printed model with a molding resolution of 2μm *For more details, please refer to the PDF document or feel free to contact us.

Our IC chip trays can meet the diverse needs of our customers thanks to a wide range of mold sizes. Even for special-shaped IC chip trays that do not conform to existing shapes, we will design and manufacture them according to the required sizes of our customers.

In the post-processing of semiconductor manufacturing, we provide optimal pickup tools and more based on years of design and improvement experience. A device just for you will be born.

"Sizes" We offer a wide range of sizes. We also design heat-resistant trays with special shapes that do not fit existing shapes. We have a rich lineup of existing 2-inch and 4-inch chip trays.