西野製作所 Product Lineup

We would like to introduce a case of modifying an "annealing device" for the semiconductor industry. It was necessary to renew the electrical equipment of the existing machine due to aging. The machine operates by creating a low vacuum in the chamber and injecting nitrogen for transport, while maintaining vacuum pressure when moving from the stocker to the annealing stage, and it was requested to design it so that only the stocker part can be removed, as well as to arrange cleaning windows for easier cleaning. We achieved miniaturization and weight reduction through the modification of the existing machine, meeting the requirements. [Case Overview] ■ Issues - Maintain vacuum pressure when moving from the stocker to the annealing stage - Design a structure that allows only the stocker part to be removed - Arrange cleaning windows for easier cleaning *For more details, please feel free to contact us.

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We would like to introduce a case of manufacturing "processing jigs" for mass production factories. Before manufacturing, the challenges included simplifying setup time with the new purchase of a machining center (MC) and limitations on the number of units produced within a specified time. We made it possible to easily set the clamp and unclamp hydraulically, allowing processing on four sides. 【Case Overview】 ■ Challenges - Simplification of setup time with the new purchase of an MC - Limitations on the number of units produced within a specified time ■ Results - Hydraulic clamp and unclamp can be easily set - Enabled processing on four sides, achieving a reduction in processing time and man-hours *For more details, please feel free to contact us.

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We would like to introduce a case where we manufactured a "bucket conveyor" for transporting items up to the packaging stage in the food industry. Since the items are transported vertically or at an incline, it was requested that the contents do not fall out of the buckets, and after the buckets are inverted, they should be moved while inverted to avoid contamination. Designed to fit the layout, it can be used in the transportation process for packaging cut vegetables and snacks before and after weighing. It transports items to the next process machine using incline and vertical movement, thereby improving work efficiency. 【Case Overview】 ■Challenges - Ensure that items do not fall out of the buckets during vertical or inclined transport. - Move the buckets while inverted to avoid contamination after inversion. ■Results - Improved work efficiency by transporting items to the next process machine using incline and vertical movement. - Used in the transportation process for packaging cut vegetables and snacks before and after weighing. *For more details, please feel free to contact us.

• Food Conveyor Equipment

We would like to introduce a case of manufacturing "waffle baking molds" for a store baking shop. There was a need to update the existing molds for store baking. The heater was designed to be compatible with the current model, and there was a desire to reduce the weight of the baking molds. We produced them at a low cost and within a short delivery time, allowing the use of the existing heater. Additionally, the baking results were excellent, and the new product was comparable to the current one. [Case Overview (Partial)] ■Challenges - Desire to use the existing heater - Desire to reduce the weight of the baking molds - The only available molds were expensive Belgian-made ones with long delivery times *For more details, please feel free to contact us.

• Other machine tools

We would like to introduce a case where we manufactured a "ventilated batten processing machine." The existing machine used at a house manufacturer (pre-cut factory) had become outdated, necessitating a replacement. The machine lacked rigidity, often stopping unexpectedly. Additionally, chips accumulated between the chains, leading to poor positioning accuracy, and the integrated input and output conveyors made operations cumbersome, requiring separation. After the introduction of the new machine, processing time was reduced thanks to increased rigidity. We installed covers on the LM guides to prevent chip accumulation and made it easier to collect dust with a dust collector. [Case Overview] ■ Issues - The existing machine was outdated, necessitating a replacement. - The machine often stopped due to a lack of rigidity. - Chips accumulated between the chains, resulting in poor positioning accuracy. - The integrated input and output conveyors were cumbersome, requiring separation. *For more details, please feel free to contact us.

• Other machine tools

We would like to introduce a case where a "tee-up device" for golf balls was delivered to an indoor golf school. It was necessary to implement measures to prevent the balls from bridging in the ball supply section, and there was a desire to lower the height of the device and increase the protrusion from the floor, allowing for tee-up via external signals. To prevent bridging in the ball supply section, we implemented anti-bridging measures, and when it seemed that two balls might be supplied, an alarm was triggered to avoid this. Additionally, we made it easy to change controls via PLC. [Case Overview (Partial)] ■ Issues - Measures are needed to prevent the balls from bridging in the ball supply section. - We want to lower the height of the device and increase the protrusion from the floor. - We want to enable tee-up via external signals. *For more details, please feel free to contact us.

• Other machine tools

We would like to introduce a case where we manufactured a "ceramic processing machine." We were processing with woodworking machinery, but there were size constraints for the ceramics, and we needed a machine that could handle larger items, so we opted for a machining machine. Since we were dealing with raw ceramics, the cutting chips were very fine, like sand, necessitating dust prevention measures. We did not require the rigidity of a major machine tool manufacturer, but needed a machine that could process raw ceramics at a low cost. For dust prevention, we installed bellows on the LM guides and ball screws, creating a structure that makes it difficult for cutting powder to enter, and also allowing for the replacement of screws and guides. [Case Overview (Partial)] ■ Challenges - There were size constraints for the ceramics. - A machine capable of processing larger items was requested. - Due to the raw ceramics, dust prevention measures were necessary because the cutting chips were very fine, like sand. *For more details, please feel free to contact us.

• Other machine tools

If you can hand over the drawings, we will finish the final product! We also accept work from the design stage! Our company has a consistent production system from development to material procurement, processing, assembly, and quality assurance, along with well-equipped in-house facilities such as large machining centers. We undertake OEM production of machine tools, industrial machinery, environmental machinery, food machinery, and more from various companies, including Sodick and Amada Machinery. We produce ultra-precision machine tools and electrical discharge machines that require static accuracy at the micron level. As a means to achieve this, we excel in hand finishing and scraping work to make corrections of a few microns after machining and polishing. You can trust us with machines that require high precision! "I want to make something like this..." "I only have the drawings..." "I want you to handle the design..." "I want to reduce labor costs..." "I'm exceeding the capacity of my own factory..." If you have any concerns, please consult with us first. We will also respond if additional arrangements or processing of parts are needed due to design changes. ■ Various machine OEM manufacturing achievements (for reference) - Machine tools - Industrial machinery - Food machinery - Environmental machinery, etc.

• Other machine tools

This document is a Q&A collection regarding the broken tap removal machine "Tap Knight." We answer various questions such as "Is it possible to borrow a demo unit?" and "Can you come for a demo?" and "Can it be used on carbide?" If you have any questions about the product, please check this first. 【Contents (excerpt)】 ■Q&A - Please tell me the name of the distributor. - What is the delivery time? - Is it possible to borrow a demo unit? - Can you come for a demo? - Can it be used on carbide? *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This document is a Q&A collection regarding the dust automatic compactor. We answer various questions, including "Can you tell me the agents?" and "What is the delivery time?" as well as "Can you conduct a solidification test?" If you have any questions about the product, please take a moment to read this. 【Contents (Excerpt)】 ■Q&A - Can you tell me the agents? - What is the delivery time? - Can you conduct a solidification test? - Do you have a track record of solidifying special powders (as specified by the customer)? *For more details, please refer to the PDF document or feel free to contact us.

• Other environmental equipment

"APOLLO40" is a product that compresses and solidifies various dust generated in manufacturing sites, contributing to the reduction of disposal, storage, and transportation costs, as well as minimizing environmental impact and supporting SDGs initiatives. By incorporating commercially available ball screws in the internal mechanism of the pusher, we have achieved a lower price. Since it does not use hydraulic cylinders, there is no need for oil changes in the tank, making maintenance easy. Its compact size allows for direct attachment to processing machines and dust collection devices. 【Features】 ■ Electric type dust compactor ■ Compatible with various dust types such as fumes and paper dust ■ Available in different sizes and processing capacities: APOLLO30, 60, and 80 ■ Proven results in reducing fumes by approximately 1/8 *Free compression tests are available. Please apply through the inquiry form. *For more product details, please refer to the PDF document.

• Other environmental equipment

The versatile woodworking machine "SA Series" is a woodworking lathe that adopts a replaceable blade centrifugal planer shaft made by Leitz, featuring a single shaft for both manual and automatic operation. With a urethane coating, it offers a beautiful finish. Additionally, it comes standard with automatic height adjustment for the automatic table. As it is manufactured in-house, we have a well-established system for repair parts and after-sales support, allowing our customers to utilize it for a long time. With over 50,000 units installed, we have a wide range of achievements in schools, the Self-Defense Forces, and public institutions. 【Features】 - Beautiful urethane coating - Planer shaft (manual and automatic single shaft) with Leitz replaceable blade centrifugal planer shaft - Standard automatic height adjustment for the automatic table - Dust-proof bellows with corner screws under the automatic table We offer a variety of series to suit different applications. For more details, please download the PDF or feel free to contact us.

• others

Are you having trouble removing broken taps? Removing broken taps takes time and labor, resulting in time costs. The discharge machining machine 'Tap Night' for removing broken taps is compact for easy portability, allowing anyone to easily remove broken taps and drills. It operates on 100V power, and tap water can be used as the processing fluid. Commercially available brass rods can be used as electrodes. We offer it at a low price, and customers have reported that they can recoup their investment after using it 2 to 3 times. 【Features】 ■ Usable for all conductive metals (iron, aluminum, cast iron, copper, stainless steel, etc.) ■ Can process without damaging the threads of the tap ■ Capable of removing taps sized from M2 to M30 ■ Equipped with a discharge energy switch ■ Usable for carbide as well ■ Can be used for deep hole processing *Free demo units are available for loan. For more details, please contact us or download the PDF for more information.

• Other processing machines

We would like to introduce the Super Deluxe Heavy-Duty Dual-Purpose Board 'SA-50' handled by Nishino Manufacturing Co., Ltd. Its features include "manual planing work," "water return work," "thickness adjustment work," and "matching work." It employs a no-voltage release device in the motor start circuit. 【Features】 ■ Manual planing work ■ Water return work ■ Thickness adjustment work ■ Matching work *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce the Super Deluxe Heavy-Duty Dual-Purpose Machine 'SA-150' handled by Nishino Manufacturing Co., Ltd. The dimensions of the machine (width × depth × height) are 1555 × 1820 × 1030 mm, and the weight is 900 kg. The installation area is 600 × 1360 mm. It employs a no-voltage release device in the motor starting circuit. 【Specifications (excerpt)】 ■ Dimensions of the machine (width × depth × height mm): 1555 × 1820 × 1030 ■ Installation area: 600 × 1360 ■ Weight (kg): 900 ■ Required power (three-phase 200V) ・ Hand-operated planer: 1.5 kW 4P (2 horsepower) ・ Automatic planer: 3.0 kW 4P (4 horsepower) ・ Automatic table elevation: 90 W 4P (0.12 horsepower) * For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

We would like to introduce the Super Deluxe Heavy-Duty Universal Woodworking Machine 'SA-300' handled by Nishino Manufacturing Co., Ltd. It features a no-voltage release device in the motor start circuit. As options, we offer a "preset display device," as well as "digital display devices" and "three-blade planer shafts." 【Specifications (excerpt)】 ■ Machine dimensions (width × depth × height mm): 1975 × 1820 × 1030 ■ Installation area: 600 × 1360 ■ Weight (kg): 1150 ■ Required power (three-phase 200V) - Hand-held planer: 1.5kw 4P (2 horsepower) - Automatic planer: 3.0kw 4P (4 horsepower) - Automatic table lift: 90w 4P (0.12 horsepower) - Circular saw machine: 2.0kw 2-4P (2.7 horsepower) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

If you can hand over the drawings, we will finish the final product! We also accept work from the design stage! Our company has a consistent production system from development to material procurement, processing, assembly, and quality assurance, along with well-equipped in-house facilities such as large machining centers. We undertake OEM production of machine tools, industrial machinery, environmental machinery, food machinery, and more from various companies, including Sodick and Amada Machinery. We produce ultra-precision machine tools and electrical discharge machines that require micron-level static accuracy, and we excel in hand finishing work to make corrections of a few microns after machining and polishing. You can trust us with machines that require high precision! If you have any requests such as: "I want to make something like this..." "I only have the drawings..." "I want you to handle the design..." "I want to reduce labor costs..." "I'm exceeding the capacity of my own factory..." Please feel free to consult with us about any issues you may have. We can also accommodate additional arrangements or processing of parts if needed due to design changes. ■ Various machine OEM manufacturing achievements (for reference) - Machine tools - Industrial machinery - Food machinery - Environmental machinery, etc.

• Other machine tools

The pitching machine 'Pitch18S' equipped with artificial intelligence eliminates the need for tedious settings of pitch types and locations, thanks to its neural network (a part of artificial intelligence). Users can easily decide on the type of pitch, speed, and location using a touch panel, allowing anyone to throw a wide variety of balls effortlessly. Currently, there are over 60 units delivered, including many high school, university, and adult baseball teams that frequently participate in the Koshien tournament. 【Features】 ■ Easy operation with one touch! ■ Entirely touch panel operated! ■ Achieve your desired pitching! ■ Reliable maintenance system! In pattern mode, it offers a total of 50 different patterns with 80 pitches each, and it also includes random pitch distribution. The six-light lamp is recommended for practicing hitting timing. To ensure long-term reliable use, our company provides comprehensive support from manufacturing, delivery, installation, follow-up, to maintenance (repairs, parts replacement, etc.). *For more details, please contact us or download the PDF materials to view.

• others

The compact discharge machining tool for removing broken taps is designed for easy portability, allowing anyone to easily remove broken taps and drills. It operates on a 100V power supply and can use tap water as the processing fluid. Commercial brass rods can be used as electrodes. 【Features】 ■ Usable for all conductive metals (iron, aluminum, cast iron, copper, stainless steel, etc.) ■ Can process without damaging the threads of the tap ■ Capable of removing taps sized from M2 to M30 ■ Equipped with a discharge energy switch ■ Can also be used for carbide ■ Suitable for deep hole processing *Demo units are available for free rental. For more details, please contact us or download the PDF for more information.

• Other processing machines

A compressor is needed to collect and compress dust, chips, and shavings discharged from machining and cutting machines for recycling. Conventional compressors are expensive and large because they use hydraulic systems. The dust automatic compressor, which does not use hydraulic systems and employs ball screws, has achieved a low cost and compact size. 【Features】 ■ Suitable for environmental conservation and recycling ■ Compresses dust and chips, significantly reducing transportation costs and achieving space savings for shavings storage ■ No hydraulic system means no need for oil changes in the hydraulic tank. *Free compression tests are available. For more details, please contact us or download the PDF for more information.

• Other environmental equipment

The "SA-240N" is a versatile woodworking machine that features a knife-changeable centrifugal planer shaft made by Leitz, designed for both manual and automatic use with a single shaft. The urethane coating provides a beautiful finish. Additionally, it comes standard with automatic height adjustment for the automatic table. 【Features】 ■ Beautiful urethane coating ■ Planer shaft (manual and automatic single shaft) is a knife-changeable centrifugal planer shaft made by Leitz ■ Automatic height adjustment for the automatic table is standard ■ Dust-proof bellows with corner screws under the automatic table *The SA-500 and SA-280 have been discontinued. *For more details, please download the PDF or feel free to contact us.

• Other machine tools