中部エンジニアリング Product Lineup

Our company offers a "roll forming machine" that can quickly shape long products from thermoplastic FRP sheets, such as CFRTP, into their final cross-sectional shapes. The process includes a preheating stage to heat and soften the material, a forming stage to impart the shape, and a cooling stage to cool the formed product. The sheet material is inserted through the material inlet, and shaping and feeding are performed simultaneously using a roll mold. After going through these processes, the material is shaped into its final cross-sectional form. It is possible to set the temperature of the roll mold for each stage, allowing for the optimization of conditions for various thermoplastic FRP formations. 【Features】 ■ Productivity ■ Long lengths ■ Diverse cross-sections ■ Cost reduction *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools

We have developed a device that enables automatic 3D bending processing of thermoplastic FRP pipes. The heated surface of the CFRTP is measured with a non-contact temperature sensor, which automatically initiates the bending process. While measuring the load during bending due to tension, compression, or torsion with a load cell, it is possible to explore suitable position information to prevent the CFRTP pipe from breaking. 【Specifications】 ■ Bending method: Stretch bend / Slide bend ■ Heating capacity: Up to 400℃ (surface temperature of the target item) ■ Bending radius: r 150～ ■ Bending angle: Up to 90 degrees ■ Mounting pipe diameter: Up to φ50 ■ Pipe length: 400 ～ 1000mm (or more) *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

Our "custom design" offers elements of roll forming + α, aiming for the optimization of the entire line together with our customers. It can replace methods such as pressing and press brakes. We propose a best-match and advanced solution plan that leverages the characteristics of roll forming based on the line process. Additionally, alongside roll forming and bending, we also manufacture various auxiliary equipment aimed at efficiency and labor reduction, which is a significant feature of our ability to deliver automated lines. 【Solution Examples】 ■ Total automation line including roll forming processes ■ Versatile and flexible design for small quantities and diverse varieties ■ Construction of fully automated lines *For more details, please refer to the PDF materials or feel free to contact us.

• Plastic processing machines (cutting and rolling)
• Other processing machines
• Other machine elements

This is a roll forming machine that improves productivity by replacing the press brake with the roll forming method. At the request of our customers, we have divided the roll forming machine into two lines: a "30-stage forming machine" of approximately 11m and a "25-stage forming machine" of approximately 9m. *It is, of course, also possible to manufacture the equipment in a single line! Using equipment with a production speed of 15m/min allows for mass production of long products. The equipment and molds manufactured by our company minimize the opening at the front and rear ends, which can be problematic in sheet material forming, and can finish with waviness and warping almost at zero. 【Specifications (excerpt)】 ■Material: Color steel plate (fluororesin-coated steel plate, acrylic resin-coated steel plate) ■Material thickness: 0.41mm (including coating thickness of 0.06mm) ■Product length: 915mm, 1829mm ■Number of forming stages: 55 stages ■Forming speed: Maximum forming speed of 15m/min *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "Miniature Roll" is an ultra-compact continuous production roll forming machine that is small in size, making it easy to install and move without any hassle. The molds are also small and do not take up much storage space, allowing for effective use of available factory space. Additionally, mold changes can be done easily and quickly by anyone without adjustments or tools. 【Features】 ■ 8-stage roll forming (cross-section molding) ■ Cost reduction through molding tailored to product size ■ Energy-efficient molding that considers the environment ■ Molding machines suited to local areas and locations ■ No adjustments & easy mold changes *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Easy Roll" is a roll forming machine designed for small-batch production that can shape various complex cross-sections in a space-saving manner. By passing sheet material through this machine, cross-sectional shaping is performed, and further complex cross-sectional shaping is possible through reciprocating forming. Additionally, when not in use, it can be folded and moved on casters, allowing for effective use of limited factory space. 【Features】 ■ Capable of combined forming of different materials and thicknesses suitable for product applications ■ Easy mold exchange ■ Space-saving & high storage capacity ■ Up to 24-stage roll forming ■ Foldable & equipped with moving casters *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Complex cross-sectional shapes with multiple segments Bag shapes that require rigidity Also accommodates small bends that are difficult to achieve with pressing.

• Plastic processing machines (cutting and rolling)

This is a roll forming machine developed for the construction industry, suitable for small-batch, diverse production. In traditional roll forming, a new set of molds was required whenever the cross-section changed. However, this equipment automatically adjusts the position of the rolls, allowing multiple products to be produced with a single machine and a set of molds. It is a roll forming system that can accommodate the small-batch, diverse production that our customers have frequently requested. Once the data is set, all you have to do is press a button. It can also handle sheet material forming and continuous forming of coil materials, and can be customized according to the customer's products. 【Features】 - No specialized knowledge required. Anyone can operate it easily. - Product data can be registered, and setup changes can begin with just one button. - Automatic control ensures stable quality and production. 【Benefits of Implementation】 - Reduction of labor in the production line - Overall improvement in production efficiency (speed increase) - Production with stable precision is possible - Contributes to space-saving in the production line - Significant reduction in overall investment costs - Equipment designed with worker safety in mind 【Examples of Use】 - Furniture / Building materials / Exterior - Logistics, etc.

• Other processing machines