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This document is a practical guide for 6S activities that support quality management in manufacturing sites. It provides a detailed explanation of the effects of 6S activities on QCD, the impact of 6S activities on corporate competitiveness, and more. Additionally, we also introduce the production management system FUSE, so please take a moment to read it. 【Contents (partial)】 ■ Why 6S activities are needed in manufacturing sites now ■ Basic understanding of 5S activities ■ Reasons why Toyota evolved 6S activities ■ The first element of 6S: Sort - Distinguishing between necessary and unnecessary items ■ The second element of 6S: Set in order - Achieving efficient arrangement ■ The third element of 6S: Shine - Inspection activities through cleaning *For more details, please download the PDF or feel free to contact us.
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This document explains the five essential elements needed for managing manufacturing sites and serves as a helpful resource for leaders and personnel in small and medium-sized manufacturing companies. It covers topics such as what 5M is, the importance of quality management in manufacturing, technical skills and human risks, equipment management and maintenance, and includes a wealth of information. Additionally, it discusses quality, inventory, management systems, standardization and prevention of individualization, measurement technology and quality assurance, as well as site improvements considering 5M + 1E (environmental factors). We encourage you to make use of it. 【Contents (partial)】 ■ What is 5M - An essential framework for manufacturing ■ The importance of quality management in manufacturing ■ Man - Technical skills and human risks ■ Machine - Equipment management and maintenance ■ Material - Quality, inventory, and management systems *For more details, please download the PDF or feel free to contact us.
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This document is a guide for the implementation of a production management system to meet the timeline for next year's introduction. We can help build a system that matches your business needs. We can assist you in organizing your goals and challenges together. This is recommended for managers (section heads) in the manufacturing department of the metal processing industry who are currently managing processes and providing on-site instructions using paper or Excel, leading to a reliance on individuals. They want to implement a system but are looking for information to alleviate their concerns about whether it will be accepted on-site. [Contents (excerpt)] ■ Introduction: Why is preparation necessary now? ■ Flow of production management system implementation ■ Why does it take time? ■ Why go to such lengths? (FUSE's design philosophy) ■ Common failure cases and their avoidance strategies *For more details, please download the PDF or feel free to contact us.
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DX will not progress unless the field is convinced. No matter how advanced the system is, there may be cases where consensus from the field cannot be obtained due to reasons such as: - It has nothing to do with our field - It increases our workload - The disadvantages outweigh the advantages This document specifically introduces the first step of introducing DX that the field can take on its own. Please use this document as a reference to acquire the know-how for promoting DX that will convince the field! The key is to execute "steadily from achievable steps" rather than immediately modifying all systems. [Recommended for those who] - Feel limited by management relying on paper and Excel - Are struggling to implement DX because it is not accepted in the field - Are anxious about whether DX can be successfully implemented when considering its introduction [Contents (excerpt)] ■ Reasons why DX does not take root in the field ■ Three conditions for DX that the field can agree on ■ Common failures and points to avoid *For more details, please feel free to download the PDF from "Download Catalog."
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This document is a helpful resource for quality control (QC) in the manufacturing industry. It breaks down quality management into three elements: "process management," "quality verification," and "quality improvement," explaining the specific initiatives and importance of each. Furthermore, it introduces the essential "7 QC tools" for quality improvement, as well as the "new 7 QC tools" for handling language data, along with seven major methods such as the PDCA cycle, 5S activities, 4M/5M management, IE, and TQC/TQM. It also explains how to select and combine methods according to the nature and objectives of the challenges, as well as organizational points for achieving continuous quality improvement. Quality management is a management foundation directly linked to a company's credibility and survival, contributing to cost reduction and adherence to delivery deadlines (optimization of QCD). In the latter part of the document, it presents case studies of the production management system FUSE for small and medium-sized manufacturers, demonstrating how it addresses on-site challenges such as centralized data management, elimination of dependency on individuals, and technology transfer, achieving a 100% continuous usage rate. We encourage on-site leaders and personnel to utilize this resource to realize high-quality manufacturing and sustainable corporate growth.
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We have compiled practical tips for business improvement that can immediately help address challenges faced in manufacturing sites, such as "reducing waste," "improving quality," and "meeting delivery deadlines." This resource offers a wide range of information, from simple and easy-to-use improvement methods to management concepts that can be easily established on-site. It is designed to be easily adopted by small and medium-sized manufacturers and can be directly applied to daily operations. Additionally, it includes information on production management systems that continuously support improvement activities. This material is ideal for those looking to take the first step in improvement or wanting to organize on-site improvement methods. Please download it and make use of it for on-site improvements.
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Free membership registrationWe are conducting a survey questionnaire regarding information collection for production management systems. The survey investigates the current production management systems, information collection methods, and key points of emphasis in information gathering. The estimated time to complete the survey is about 3 minutes, and the target respondents are individuals engaged in the manufacturing industry. 【Sample Questions】 ■ Is your company currently using a production management system? ■ How do you collect information for the production management system? ■ Are there any challenges you face when collecting information? ■ How often do you collect information? ■ At what times do you collect information from the system? *For more details, please refer to the related link or feel free to contact us.
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In 2024, factories that have achieved digital transformation (DX) are seeing an increase in performance. Implementing a production management system is key to promoting DX in the manufacturing industry. However, even when a production management system is implemented, we often hear about failure cases such as: - Only a few functions are being utilized, resulting in no cost-effectiveness. - Aligning business processes with the system has increased unnecessary man-hours. - On-site employees are unable to effectively use the system. Since production management systems are often expensive, failing to achieve the intended benefits can lead to losses, and some companies may hesitate to proceed with implementation. Therefore, we have prepared "37 Checkpoints to Avoid Failing in Choosing a Production Management System" for companies considering the implementation of such systems. Please make use of this guide during your implementation process. If you have any questions or concerns, feel free to contact us for assistance.
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In 2024, the performance of factories that have achieved digital transformation (DX) is on the rise. To promote DX in the manufacturing industry, the introduction of a production management system is key. To avoid failures in implementing a production management system, it is important to: - Identify current problems and challenges - Clarify the priorities of the issues to be resolved - Determine whether the system is suitable for your company's industry, size, and production style Organizing the purpose of the implementation and your company's needs is crucial in selecting the right system. Production management systems are often expensive, and choosing one solely based on its multifunctionality can lead to issues such as only being able to use a portion of its features, not achieving cost-effectiveness, increasing workload by aligning business processes with the system's standard specifications, or the staff being unable to utilize it effectively. Therefore, we have prepared a guide titled "37 Checkpoints for Choosing a Production Management System," which summarizes the key points for selecting the most suitable production management system for your company. By simply checking off items on the checklist, you can organize the necessary features. We encourage you to make use of it. Additionally, we also offer a semi-customizable production management system called FUSE, which can be tailored to fit your business and challenges, so please take a look.
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We would like to introduce the optional feature "API Integration Function" of our production scheduler 'Freely'. By using the Freely Card Creation API, it is possible to automatically create work instruction cards from external systems. Additionally, by registering the execution of an external system's API during the achievement registration event, achievement information can be automatically linked to the external system. 【Features】 ■ By using the Freely Card Creation API, it is possible to automatically create work instruction cards from external systems. ■ By registering the execution of an external system's API during the achievement registration event, achievement information can be automatically linked to the external system. *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the optional feature "Change Notification Function" of our production scheduler 'Freely'. In addition to managing the confirmation status of plans for each card, it notifies changes to cards after the plan is confirmed with a red badge. If you have any questions regarding applications or how to operate, please feel free to contact us. 【Features】 ■ Manage the confirmation status of plans for each card ■ Notify changes to cards after the plan is confirmed with a red badge *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the optional feature "Incomplete Card Detection" of our production scheduler 'Freely'. You can easily search for incomplete cards from the past 30 days. If you have any questions regarding applications or how to operate, please feel free to contact us. 【Feature】 ■ Easily search for incomplete cards from the past 30 days *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the optional features of our production scheduler, 'Freely'. There is a "Pending Card Detection Feature" that allows for easy searching of incomplete cards from the past 30 days, and a "Change Notification Feature" that manages the confirmation status of each card. Additionally, there is an "API Integration Feature" that enables the automatic creation of work instruction cards from external systems using the Freely card creation API. [Optional Features] ■ Pending Card Detection Feature ■ Change Notification Feature ■ API Integration Feature *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely', which is the "File Import & Export Function." The output files can be utilized for import into external systems or for Excel analysis. In addition to exporting planning and actual performance information to CSV files, you can also create work instruction cards in bulk by importing CSV files. Please feel free to contact us when you need assistance. 【Features】 ■ Bulk creation of work instruction cards through CSV file import ■ Direct use of your CSV files with item mapping for import ■ Exporting planning and actual performance information to CSV files ■ Output files can be utilized for import into external systems or for Excel analysis *For more details, please refer to the PDF materials or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely': the "Same Day Display Function." This feature displays the tasks for the day and their completion status. Additionally, you can open the card detail dialog to perform various operations such as entering actual results. Please feel free to contact us if you have any inquiries. 【Features】 ■ Displays the tasks for the day and their completion status ■ Allows various operations such as entering actual results by opening the card detail dialog *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely': the "One-Month Display Function." The upper section of the area shows the number of cards placed, while the lower section displays the load. Additionally, it presents the planning status for one month. Please feel free to contact us if you have any inquiries. 【Features】 ■ Displays planning status for one month ■ The upper section of the area shows the number of cards placed, and the lower section displays the load ■ You can move to the planning board for the target date by pressing the number of cards *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely': the "Card Search Function." You can search for cards by specifying search conditions. We also offer a one-click search function that allows you to search only for items that are "unconfirmed" or "incomplete" without the need for condition settings. Please feel free to contact us if you have any inquiries. 【Features】 ■ Search for cards by specifying search conditions ■ Select cards from the search results to perform various operations ・Bulk move cards ・Bulk delete cards ・Bulk confirm/complete cards, etc. *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely': the "Performance Management Function." You can register actual results against the planned cards, allowing you to visualize the differences between plans and actual results. Additionally, registered results can be displayed in a list. Please feel free to contact us if you have any inquiries. 【Features】 ■ Register actual results against planned cards ■ Visualize the differences between plans and actual results ■ Display registered results in a list *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main feature of our production scheduler 'Freely': the "Planning and Adjustment Function." Adjust plans by rearranging cards while checking the load rate of each area. Moving cards is easy with drag and drop. Additionally, the automatic color-coding setting for cards allows you to visualize the status of the cards (such as approaching deadlines or completed). 【Features】 ■ Plan by placing cards in any area after adding them ■ Adjust plans by rearranging cards while checking the load rate of each area ■ Visualize the load status of each area based on card placement ■ Visualize the status of cards (such as approaching deadlines or completed) with the automatic color-coding setting *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the main features of our production scheduler, 'Freely'. - "Planning and Adjustment Function" allows you to create plans by placing work instruction cards in any area after adding them to the system, and easily reschedule using drag and drop. - "Performance Management Function" visualizes the registered actual results and planned vs. actual performance for the planned cards. - "One-Month Display Function" enables you to move cards to the planning board for the target date with a simple click. - "Today’s Display Function" shows the tasks for the day and their completion status. Additionally, we offer a "File Import & Output Function" that can be utilized for importing into external systems or for Excel analysis. 【Main Features】 - Planning and Adjustment Function - Performance Management Function - Card Search Function - One-Month Display Function - Today’s Display Function - File Import & Output Function *For more details, please refer to the PDF document or feel free to contact us.
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We would like to introduce the features of our production scheduler 'Freely'. Key features include the "Planning and Adjustment Function," which allows you to create plans by placing work instruction cards in any desired area after adding them, and the "Performance Management Function," which enables you to register actual results against the planned cards. Additionally, optional features include the "Incomplete Card Detection Function," which allows for easy searching of incomplete cards from the past 30 days. 【Key Features】 ■ Planning and Adjustment Function ■ Performance Management Function ■ Card Search Function ■ Monthly Display Function ■ Daily Display Function ■ File Import & Export Function *For more details, please refer to the PDF document or feel free to contact us.
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This document introduces "FABRIGATE," which enables data integration with various RFID devices. It begins with the challenges and issues faced in production sites, followed by explanations of the middleware "FABRIGATE Core" and the standalone business package "FABRIGATE Business." Additionally, it covers the reasons why "FABRIGATE" is chosen and information on how to apply for a trial set, so please take a moment to read through it. 【Contents (partial)】 ■ Company Overview ■ Challenges and Issues in Production Sites ■ What is FABRIGATE? ■ What is Middleware FABRIGATE Core? ■ Features of Middleware FABRIGATE Core *For more details, please refer to the PDF document or feel free to contact us.
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In recent years, various IT technologies have been announced. Around the world, policies aimed at a digital society are being implemented. In Germany, the concept of Industry 4.0, which signifies the Fourth Industrial Revolution, is being promoted, and an IT revolution is taking place across various industries, starting with manufacturing. The dynamic cell production method is one of the necessary production methods born from this IT revolution to respond to the rapid changes in consumer needs. With the realization of the dynamic cell production method, improvements in operational efficiency and the resolution of labor shortages, which are issues in the manufacturing industry, are expected. What kind of production method is the dynamic cell production method? This article will introduce the characteristics of the production method and the challenges in its implementation, focusing on this key production method of Industry 4.0. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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What is necessary in the manufacturing site is to improve "work efficiency" and "productivity." Additionally, cost reduction, workforce reduction, and mistake reduction are also important factors, and these issues can be considered eternal challenges in the manufacturing industry. However, once something is completed, changing it is not an easy task. If there have been no problems so far, one might think that there are "no issues" and that it is "optimized." In such cases, it is good to consider using "ECRS" as a reference. ECRS is a guideline for improving work processes and is helpful in addressing unnecessary parts of the workflow. What does ECRS entail? I will introduce its four principles and practical examples. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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Have you heard of "smart factories"? It is an initiative aimed at the Fourth Industrial Revolution, and it is believed that in the future, most companies will transition to smart factories. Policies regarding smart factories are being implemented not only domestically but also in various countries around the world, and it is essential to be aware of this if you are engaged in the manufacturing industry. What exactly is a smart factory? I will introduce the reasons why it is needed and the benefits of its realization. *You can view the detailed content of the article through the related links. For more information, please feel free to contact us.*
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Have you heard of "5G"? In recent years, 5G-compatible smartphones have been sold, so many people may have come across the term. 5G is also being used in businesses and factories, making it an important technology that will support future communication environments. That said, I think many people do not know "how it is superior." Even if they vaguely understand that it is "high performance," they may not fully grasp "how things will change with its implementation" without knowledge. How will the environment change with the introduction of 5G? I will introduce the features and possibilities of 5G. *You can view the detailed content of the article through the related links. For more information, please feel free to contact us.*
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In recent years, XR technology has been utilized in various industries. It is also being used in smartphone games and 3D visuals, and opportunities to see it have been increasing. XR technology is being utilized by companies as well, and for countries aiming for a digital society, XR can be said to be an essential technology for the future. What kind of technology is XR? This article will introduce the differences between various technologies such as AR, VR, and MR, as well as actual examples of their use. *For detailed content of the article, you can view it through the related links. Please feel free to contact us for more information.*
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In recent years, as we move towards a digital society, we have started to hear about various IT technologies such as IoT, AI, and digital twins. IT technologies are being utilized in devices used in daily life, such as smartphones and refrigerators, and it is believed that they will continue to spread in various forms in the future. Amidst this digital society, IT technology known as "cyber-physical systems" is gaining attention. What kind of system is a cyber-physical system? We will introduce the reasons for its growing interest and the benefits of its implementation. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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Have you ever heard the term "QCD"? It is an element that responds to customer demands and can be said to be necessary for improving corporate profits and growth. In recent years, many companies have been adopting new equipment and systems in the direction of a digital society. There are also quite a few companies that are working based on QCD. What kind of concept is QCD? We will also introduce the diversified meanings of QCD. *For more detailed content of the article, you can view it through the related links. Please feel free to contact us for more information.
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In recent years, the OODA loop has gained popularity. Due to the impact of a digital society, it has started to attract attention across various industries. Companies that previously used cycles such as the PDCA cycle are finding it difficult to keep up with the rapid changes in information accelerated by the spread of the internet. As we adapt to the future digital society, there is a demand for a new cycle that can respond to changes in information. What kind of decision-making model is the OODA loop? This article will introduce the four elements that make up the OODA loop and its differences from the PDCA cycle. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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In the manufacturing industry, the term "process management" is often heard. As the name suggests, process management involves managing the manufacturing process, and many companies and factories have adopted it. However, there are surely some people who do not understand "why it is necessary." Even if it is said that "process management is necessary to understand the manufacturing process," if one does not grasp the meaning of management, it will just become a matter of collecting information. What is the purpose of conducting process management? This article will introduce the differences from production management and the importance of process management. *For more detailed content, please refer to the related links. For further inquiries, feel free to contact us.*
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Dynamic capabilities, which have been a topic of discussion in recent years, refer to the three abilities necessary for corporate transformation and are attracting attention across various companies and industries. Changes in societal conditions, such as environmental conservation and immigration measures, have been rapid in recent years. It can be said that the COVID-19 pandemic has significantly altered the social landscape. There are not a few companies that have gone bankrupt, and many companies face uncertain futures. To protect businesses and factories, the ability to adapt to change (dynamic capabilities) is essential. What exactly are dynamic capabilities? This article will introduce the three abilities that constitute them and the reasons why they are needed. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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To manufacture products, a production plan is necessary. This is not limited to manufacturing, but without a plan, things become chaotic, and efficient work cannot be achieved. In production, the presence or absence of a production plan is very important. That said, precisely because it is important, creating a plan becomes challenging. A failed plan can impact work hours and costs, becoming a burden for the company. When creating a production plan, what should you be aware of? I will introduce effective tools that make production planning easier. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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In the manufacturing industry, "productivity" is a very important factor. Since productivity directly correlates to a company's profits, improving productivity can be considered an eternal challenge for any company. To enhance productivity, it is essential to first evaluate it. For this evaluation, it is advisable to refer to labor productivity as a benchmark. What exactly is labor productivity? This article will also introduce the objectives of improving productivity and the key points for enhancement. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In recent years, the manufacturing industry has been increasingly adopting IoT technology. Many companies are paying attention to it and considering its implementation, as it improves work efficiency. However, there are pitfalls to implementation, and problems can arise from it. If implemented without proper knowledge, it can lead to disadvantages for the company, so caution is necessary. What kind of issues exist with the implementation of IoT? This article will introduce the anticipated challenges and the necessary elements for implementation. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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In the manufacturing industry, the concept of AI has been spreading in recent years. Automation through machines is innovative, and many companies are paying attention to AI. However, while there are expectations, there are also many concerns, and there are not a few companies that hesitate to implement it. Even though it is said that "work will be more efficient" and "production will be automated," there are still many unclear points about how exactly things will change. What kind of changes will occur with the introduction of AI? This article will introduce how AI can be utilized and the benefits of its implementation. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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In recent years, digital transformation (DX) has become a hot topic. Digitalization and DX are advancing across various industries. However, one of the challenges that arises is related to security. Traditional security, known as perimeter security, cannot fully prevent intrusions from external sources that occur due to online activities. To protect valuable information assets, security measures that are conscious of "zero trust" will be required in the future. What kind of security measures does zero trust entail? I will introduce the reasons why it is necessary. *For more details, you can view the related links. Please feel free to contact us for more information.*
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Have you heard of wearable devices? They are used in medical and caregiving settings to monitor blood pressure and pulse, but in recent years, they have also been utilized in manufacturing environments. Not only are they expected to manage employee health, but they also aim to improve productivity, leading various companies to pay attention to wearable devices. What exactly are wearable devices? I will introduce their features and examples of their use. *You can view the detailed content of the article through the related links. For more information, please feel free to contact us.*
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In the manufacturing industry, reports of near misses are often raised. This is because there are many dangerous pieces of equipment in manufacturing environments, and even a small amount of danger should not be tolerated. In hazardous workplaces, employee motivation decreases, and the turnover rate increases. The lack of motivation ultimately leads to a decline in productivity. To protect employee safety and motivation, measures against near misses, and ultimately KY activities, become important. What do KY activities entail? This article will introduce examples of near misses and the human errors that cause them. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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In the manufacturing field, risk management is a very important element. Safety is one of the three K's (hard, dirty, dangerous) that indicate workplaces to be avoided, and it greatly affects not only the safety of employees but also their motivation. The manufacturing industry is facing a labor shortage due to declining birth rates, but if workplaces remain dangerous, people will not gather, and the turnover rate will increase. To improve safety, it is essential to conduct hazard prediction training to prevent accidents before they occur. What kind of training is hazard prediction training? This article will introduce the purpose and necessity of hazard prediction training, as well as how to implement the KYT 4-round method. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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Do you know the term "domestic return"? In recent years, as the novel coronavirus has spread, various companies have been implementing domestic return. The previous production conditions have led to corporate deficits, so new production situations are needed. What kind of measures does domestic return entail? This article will introduce the reasons for the increasing trend of domestic return and the challenges that arise from it. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In recent years, Society 5.0 has been proposed as a new social policy in Japan. Policies and technologies aimed at Society 5.0 have also been announced, and there are high expectations from various industries and companies. That said, if we do not understand what Society 5.0 entails, we cannot take appropriate measures. There is a possibility that it could be detrimental to the manufacturing industry. What kind of policies and strategies does Society 5.0 involve? We will introduce Society 5.0, including its impact on the manufacturing industry and the events that could be made possible through its realization. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In manufacturing, management is very important. It requires management in various areas, not only information management such as inventory and customers, but also management of work processes, quality, and risk. Additionally, there are detailed tasks such as cost calculation and material ordering, so it is by no means just a matter of "simply making and selling." A production management system is designed to automate these various management tasks. By summarizing it in an easy-to-understand and user-friendly manner, it can lead to increased efficiency and cost reduction in operations. What functions are included in a production management system? We will introduce the benefits of implementation and points to consider. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In recent years, more companies are paying attention to RPA as a new form of manufacturing site. Not only does its implementation lead to increased efficiency in operations, but it also helps alleviate labor shortages, which is why many companies are considering its adoption. What kind of system is RPA? We will introduce the differences from other similar systems and the benefits of its utilization. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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This article summarizes helpful information on IT trends that the manufacturing industry should pay attention to and keep an eye on. In "The Benefits of Implementing RFID and Its Five Attractions," we explain the RFID systems that have been increasingly adopted in recent years. Additionally, we have a wealth of content on topics such as "Why IoT Adoption in Manufacturing is Gaining Attention?" and "What is the Difference Between Offensive DX and Defensive DX?" *You can view the detailed content of the articles through the related links. For more information, please feel free to contact us.*
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