杉野工業 Product Lineup

At Sugino Industrial Co., Ltd., we offer a technology called "metal thermal spraying," which uses combustion flames from combustible gases and electrical energy from arcs to melt materials and blow them onto the substrate surface, forming a coating. Since the thermal impact on the substrate is minimal, it allows for high-precision repairs without causing distortion or changes in composition, and can be completed in a short time. 【Features】 ■ Can be operated at low temperatures (around 100°C) ■ Few restrictions on the substrate and the materials used for film formation ■ Repairs can be repeated as long as the material is not rendered unusable ■ Short time required for repairs *For more details, please download the PDF or feel free to contact us.

Thermal spraying is a type of surface treatment alongside welding, plating, and PVD. It is a technique that uses combustion flames from combustible gases or electrical energy from arcs to melt materials, which are then blown onto the substrate surface to adhere and form a coating. Our company adopts the complete Metco thermal spraying method using thermal spraying equipment and materials from Oerlikon Metco. [Overview] ■ A technique that adheres and layers materials on the substrate surface to form a coating. *For more details, please refer to the related links or feel free to contact us.

We will introduce the types and characteristics of thermal spraying. "Powder Flame Spraying" is a thermal spraying method that uses materials that have been pre-processed into powder, which are then melted and sprayed onto the substrate using an oxygen-acetylene flame to form a coating. In addition, there are "Wire Flame Spraying" and "Atmospheric Plasma Spraying." 【Characteristics of Powder Flame Spraying】 ■ Uses materials that have been pre-processed into powder ■ Melts and sprays onto the substrate using an oxygen-acetylene flame to form a coating ■ Can also handle "hard alloys" *For more details, please refer to the related links or feel free to contact us.

"Wire arc spraying" is a thermal spraying method in which a wire-shaped material is used, continuously melted by an oxygen-acetylene flame, and atomized by compressed air to be sprayed onto the substrate, forming a coating. Since it is usually performed at low temperatures around 100°C, it does not affect the heat of the substrate and does not cause distortion or degradation of the base material. Additionally, compared to using the same material directly, the sprayed coating exhibits significantly superior wear resistance against sliding. 【Features】 ■ Can be sprayed onto any metal ■ Can be sprayed onto any substrate ■ Does not cause thermal effects or distortion to the substrate ■ The sprayed coating is resistant to wear *For more details, please refer to the related links or feel free to contact us.

"Atmospheric plasma spraying" is a spraying method that can spray all materials, including high melting point tungsten carbide and ceramics, which were difficult to spray using metallizing and thermal spray. Since the plasma flame itself is inert, it is possible to obtain pure and low-oxidation coatings even with low melting point metals like aluminum and copper. Please feel free to contact us when you need our services. 【Features】 ■ Capable of spraying high melting point materials ■ The sprayed coating is extremely dense ■ A hard and dense coating that can sufficiently resist hard plating, etc. is obtained ■ There is almost no thermal impact on the base material *For more details, please refer to the related links or feel free to contact us.

We will introduce the applications of metal thermal spraying and the main products. By applying metal thermal spraying to worn areas, it is possible to restore dimensions. Additionally, by checking the usage conditions up to the present and the condition of the actual product, we can apply wear-resistant and corrosion-resistant coatings through thermal spraying to areas that are prone to wear or corrosion, thereby extending the lifespan of the product. [Main products for build-up repair] ■ Shaft for spiral pumps ■ Rotor shaft for motors ■ Bearing parts such as brackets for motors ■ Worn areas of oil seal parts *For more details, please refer to the related links or feel free to contact us.

Let me introduce the advantages of thermal spray repair. The films that are formed are not limited to metal materials; ceramics and hard materials are also possible. The equipment is simple and portable, allowing for implementation regardless of the work location. Please feel free to contact us when you need our services. 【Advantages】 ■ Can be performed at low temperatures (around 100°C) ■ Forms the coating physically rather than chemically ■ If the old coating is stripped away, a new coating can be formed in the same location ■ The time required for repairs is significantly shorter compared to welding or other buildup repairs *For more details, please refer to the related links or feel free to contact us.

We would like to introduce our "Repair Engineering." We take in industrial machine parts such as shafts and sleeves, which have experienced a decline in function due to wear in bearing and sliding areas, and carry out repairs on the defective parts. Additionally, if repairs are difficult or if there are requests for improvements to enhance functionality based on the current shape, we will create new parts. 【Service Contents】 ■ Design (various parts drafting) ■ Precision metal processing, cutting, grinding ■ Surface treatment processing, various spraying applications, various welding buildup ■ Sheet metal and can manufacturing processing *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Business Structure" of Sugino Kogyo Co., Ltd. In the sales and design department, we carry out product sketches, design, and drafting. In the manufacturing and DX department, we handle machining, thermal spraying, welding, and finishing. Additionally, in the inspection and shipping department, we conduct inspections and shipping. Please feel free to contact us when you need our services. 【Manufacturing Process】 ■General-purpose machines: lathes, drill presses, milling machines, cylindrical grinders, etc. ■NC machines: NC lathes, combined NC lathes, machining centers ■Welding and canning: TIG, MAG, discharge welding ■Thermal spraying: powder-type frame, wire-type frame, atmospheric plasma *For more details, please refer to the PDF document or feel free to contact us.

Sugino Industrial Co., Ltd. conducts repair and surface modification through thermal spraying. Using various thermal spraying equipment and materials, we provide thermal spray coatings tailored to our customers' needs. Furthermore, by consistently performing processes from thermal spraying to machining and finishing, we are able to offer repairs with "short delivery times" and "low costs." Please feel free to contact us when you need our services. 【Types】 ■ Powder flame spraying ■ Wire flame spraying ■ Atmospheric plasma spraying *For more details, please refer to the PDF materials or feel free to contact us.