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  3. 松井製作所
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松井製作所

EstablishmentMarch 1961
capital3300Ten thousand
number of employees81
addressOsaka/Joto-ku, Osaka-shi/4-1-23 Nagata
phone06-6961-6043
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last updated:Sep 30, 2025
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[Information] Principle of the Refrigeration Cycle (Basics of Air Conditioning Design) Free Download

Why does the room get cool with an air conditioner? What is the mechanism of the refrigeration cycle and heat pump? I will explain the basic parts!

Air conditioning units are installed everywhere, including your homes, workplaces, and even inside stations and buildings. When you search online for the mechanisms of air conditioning units and coolers, terms like "refrigeration cycle" and "heat pump" come up. While many articles and books introduce these principles, I believe there are not many that answer questions like "Why use refrigerants?" and "Why is a compressor necessary?" This document aims to address such simple questions. *This document has been created with the intention of providing a simple explanation. For detailed explanations, please refer to commercially available books and other resources.*

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[Material] How to Create Comfortable Air (Basics of Air Conditioning Design) Free Download

How are the temperature and humidity of the air produced by an air conditioner determined? Let me explain the basics!

Air conditioning units are installed in various places such as your home, workplace, and inside stations and buildings. When the air conditioning is in cooling mode, cold air flows out, and when it is in heating mode, warm air flows out. But what specific temperatures and humidity levels are present in the air that comes out? Additionally, what is the reasoning behind determining those levels? In this document, I would like to briefly explore how to create comfortable air using a tool called the "psychrometric chart." *This document has been created with the aim of providing a simple explanation. For more detailed information, please refer to commercially available books and other resources.*

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[Data] Thinking in Numbers! Decision-Making in Manufacturing (Defect Rate from the Perspective of Production Plants)

"It's often said to 'think in numbers,' but what does that specifically mean?" I will explain using concrete examples related to improving defect rates!

In the manufacturing industry, overseas production has become the norm. Many companies are developing new technologies while conducting daily production at domestic factories as mother plants, and producing high-volume mass-produced goods at overseas factories. There are various perspectives on where to establish production bases, such as "local production for local consumption," "risk diversification," and "reshoring." In this document, we will assume a scenario where the same product is produced at both domestic and overseas factories, and we will examine a numerical decision-making example based on the question: "In order to improve the defect rate, which is more advantageous—increasing production at the domestic factory or reducing the defect rate at the overseas factory?" (It is assumed that the domestic factory has a relatively lower defect rate compared to the overseas factory).

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[Data] Think in Numbers! Decision-Making in Manufacturing (Defect Rate Improvement Edition) Free Download

"People often say 'think in numbers,' but what does that actually mean in practice?" I will explain using specific examples related to improving defect rates!

In the manufacturing industry, improving the workplace is very important. However, it is not realistic to tackle every improvement idea that comes to mind amidst the busy daily routine. So, how should we prioritize these improvements? A common approach is to consider factors such as "cost-effectiveness," "ease of implementation," and "the magnitude of the effects when implemented." While we might say, "Let's think in terms of cost-effectiveness!" the first stumbling block is often, "How do we concretely think about this in numerical terms?" In this document, I would like to examine an example of decision-making based on numbers, using the question, "Should we focus on equipment updates or personnel training to improve defect rates?" as a basis.

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[Material] Quality Control Usable in Factories (Cause and Effect Diagram) (Free Download)

"I learned a little about the cause-and-effect diagram, but how is it used in practice?" I will explain using a specific example from the valve assembly process!

When you start studying quality management, you will come across something called the "7 QC Tools." These are (1) check sheets, (2) Pareto charts, (3) cause-and-effect diagrams, (4) graphs, (5) scatter diagrams, (6) histograms, and (7) stratification. In this document, I will explain what a cause-and-effect diagram, one of the 7 QC tools, is, along with specific methods for creating it and how to interpret it.

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[Data] Quality Control Usable in Factories (Scatter Plot) (Free Download)

"I learned a bit about scatter plots, but how are they used in practice?" I will explain using a specific example from the valve assembly process!

When you start studying quality management, you will come across something called the "7 QC Tools." These are (1) check sheets, (2) Pareto charts, (3) cause-and-effect diagrams, (4) graphs, (5) scatter diagrams, (6) histograms, and (7) stratification. In this document, we will explain what a scatter diagram, one of the 7 QC tools, is, along with specific methods for creating it and how to interpret it.

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[Material] Quality Control for Factories (Control Charts) (Free Download)

"I learned a bit about control charts for the QC certification, but how are they actually used in practice?" I will explain using specific examples from metal processing!

When you start studying quality management, you will come across something called the "7 QC Tools." These are (1) check sheets, (2) Pareto charts, (3) cause-and-effect diagrams, (4) graphs, (5) scatter diagrams, (6) histograms, and (7) stratification. In this document, we will explain what control charts, which are one of the 7 QC tools, are, along with specific methods for creating and interpreting them.

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[Material] Quality Control Usable in Factories (Histogram) (Free Download)

"I learned a little about histograms, but how are they used in practice?" I will explain using specific examples related to metal processing!

When you start studying quality control, you will come across something called the "Seven QC Tools." These are (1) check sheets, (2) Pareto charts, (3) cause-and-effect diagrams, (4) graphs, (5) scatter diagrams, (6) histograms, and (7) stratification. In this document, we will explain what a histogram, one of the Seven QC Tools, is, along with specific methods for creating it and how to interpret it.

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[Material] Quality Control Usable in Factories (Pareto Chart) (Free Download)

"I learned a little about Pareto charts, but how are they used in practice?" I will explain using a specific example of product defects!

When you start studying quality management, you will come across something called the "7 QC Tools." These are (1) check sheets, (2) Pareto charts, (3) cause-and-effect diagrams, (4) graphs, (5) scatter plots, (6) histograms, and (7) stratification. In this document, I will explain what a Pareto chart, one of the 7 QC tools, is, along with specific methods for creating it and how to interpret it.

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[Technology] Complex Shape Machining Products Using CAD CAM - Copper - Tottori

High-quality and quick processing of complex shapes is possible with CAD CAM! Factories are located in Osaka, Tottori, and China! Feel free to consult us from prototype to production!

Cutting processing using CAD CAM (Solid Works, Master CAM) is possible. Complex-shaped parts require considerable effort in programming machine tools. Additionally, manual input work can inevitably lead to mistakes. Our company automates the program creation process through CAD CAM, enabling high-quality and quick cutting processing. With over 70 years of experience since our founding, we have developed production technology through transactions with major companies in mass production. This allows us to establish a system where "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program enhancements) ⇒ achieving manufacturing that balances quality and cost" is possible. **Our Features** 1. **Track Record with Major Manufacturers** We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. **In-House Integrated Production System** Our extensive in-house processing technology enables a wide range of integrated production (hot forging, cutting processing, brazing, pipe processing, assembly, leak testing). 3. **Proposals Based on Product Shape and Processing Method** By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape machined parts using CAD CAM, copper, Osaka

With CAD CAM, high-quality processing of complex shapes is possible in a short time! The factory is located in Osaka city with good access! Feel free to consult us for prototypes!

CNC machining using CAD CAM (Solid Works, Master CAM) is possible. Complex-shaped parts require considerable effort in programming machine tools. Additionally, manual input work can inevitably lead to mistakes. Our company has automated the programming process through CAD CAM, enabling high-quality and quick machining. With over 70 years of experience since our founding, we have developed production technology through our dealings with major companies in mass production, allowing us to establish a system that realizes "early setup with CAD CAM → improvements by skilled employees (reducing cycle time through tools and program enhancements) → achieving manufacturing that balances quality and cost." **Our Features** 1. Track record with major manufacturers We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production (hot forging, machining, brazing, pipe processing, assembly, leak testing). 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape machined products using CAD CAM - Copper - China

With CAD CAM, high-quality processing of complex shapes is possible in a short time! Our factories are located in Osaka, Tottori, and China! Feel free to consult us for prototypes!

It is possible to perform cutting processing using CAD CAM (Solid Works, Master CAM). Complex-shaped parts require considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. Our company has automated the programming process through CAD CAM, enabling high-quality and quick cutting processing. With over 70 years of experience since our founding, we have developed production technology through transactions with major companies for mass-produced products. This allows us to establish a system where "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tool and program improvements) ⇒ achieving manufacturing that balances quality and cost" is possible. **Our Features** 1. **Track Record with Major Manufacturers** We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. **In-House Integrated Production System** We have a wide range of processing technologies in-house, allowing for integrated production (hot forging, cutting processing, brazing, pipe processing, assembly, leak testing). 3. **Proposals Based on Product Shape and Processing Method** By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape machined products using CAD CAM, Brass (Osaka), Tottori

High-quality and quick processing of complex shapes is possible with CAD CAM! Our factories are located in Osaka, Tottori, and China! Feel free to consult us for prototypes!

CNC machining using CAD CAM (Solid Works, Master CAM) is possible. Complex-shaped parts require significant effort in programming machine tools. Additionally, manual input work can inevitably lead to mistakes. Our company automates the programming process through CAD CAM, enabling high-quality and quick machining. With over 70 years of experience since our founding, we have developed production technology through transactions with major companies for mass-produced goods. This allows us to establish a system where "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program enhancements) ⇒ achieving manufacturing that balances quality and cost" is possible. **Our Features** 1. **Track Record with Major Manufacturers** We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. **In-House Integrated Production System** We possess a wide range of machining technologies that allow for integrated production (hot forging, machining, brazing, pipe processing, assembly, leak testing). 3. **Proposals Based on Product Shape and Processing Methods** By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape cutting products using CAD CAM, brass (yellow copper), Osaka

High-quality and quick processing of complex shapes is possible with CAD CAM! The factory is located in Osaka city with good access! Feel free to consult us for prototypes!

Cutting processing using CAD CAM (Solid Works, Master CAM) is possible. Complex-shaped parts require considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. Our company automates the programming process through CAD CAM, enabling high-quality and quick cutting processing. With over 70 years of experience since our founding, we have developed a production system that combines the production technology cultivated through mass production transactions with major companies, allowing us to achieve "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tool and program improvements) ⇒ manufacturing that balances quality and cost." **Our Features** 1. Track record of transactions with major manufacturers We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production (hot forging, cutting processing, brazing, pipe processing, assembly, leak testing). 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex Shape Machined Parts Using CAD CAM - Brass (Yellow Copper) - China

High-quality and quick processing of complex shapes is possible with CAD CAM! Factories are located in Osaka, Tottori, and China! Feel free to consult us for prototypes!

Cutting processing using CAD CAM (Solid Works, Master CAM) is possible. Complex-shaped parts require considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. Our company automates the programming process through CAD CAM, enabling high-quality and quick cutting processing. With over 70 years of experience since our founding, we have developed a production system that combines the production technology cultivated through mass production transactions with major companies, allowing us to achieve "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program improvements) ⇒ manufacturing that balances quality and cost." **Our Features** 1. Track record of transactions with major manufacturers We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production (hot forging, cutting processing, brazing, pipe processing, assembly, leak testing). 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape cutting products using CAD CAM - Aluminum - China

High-quality and quick processing of complex shapes is possible with CAD CAM! Our factories are located in Osaka, Tottori, and China! Feel free to consult us for prototypes!

CNC machining using CAD CAM (Solid Works, Master CAM) is possible. Complexly shaped aluminum parts require considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. Our company automates the programming process using CAD CAM, enabling high-quality and quick machining. With over 70 years of experience since our founding, we have developed production technology through transactions with major companies for mass-produced products. This allows us to establish a system that enables "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program enhancements) ⇒ achieving manufacturing that balances quality and cost." **Our Features** 1. Track record of transactions with major manufacturers We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies, allowing for integrated production (hot forging, machining, brazing, pipe processing, assembly, leak testing). 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape machined products using CAD CAM - Aluminum - Tottori

High-quality and quick processing of complex shapes is possible with CAD CAM! Factories are located in Osaka, Tottori, and China! Feel free to consult us from prototype to production!

CNC machining using CAD CAM (Solid Works, Master CAM) is possible. Complexly shaped aluminum parts require considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. Our company automates the programming process through CAD CAM, enabling high-quality and quick machining. With over 70 years of experience since our founding, we have developed production technology through transactions with major companies for mass-produced products. This allows us to establish a system that enables "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program enhancements) ⇒ achieving manufacturing that balances quality and cost." **Our Features** 1. Track record of transactions with major manufacturers We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production (hot forging, machining, brazing, pipe processing, assembly, leak testing). 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Technology] Complex shape cutting products using CAD CAM, Aluminum, Osaka

With CAD CAM, high-quality processing of complex shapes is possible in a short time! The factory is located in Osaka city with good access! Feel free to consult us from prototype to production!

We are capable of machining using CAD CAM (Solid Works, Master CAM). Machining complex-shaped aluminum parts requires considerable effort in programming machine tools. Additionally, manual input work inevitably leads to mistakes. By automating the programming process with CAD CAM, we can achieve high-quality and quick machining. With over 70 years of experience since our founding, we have developed a production system that combines the production technology cultivated through mass production transactions with major companies, enabling us to realize "early setup with CAD CAM ⇒ improvements by skilled employees (reducing cycle time through tools and program enhancements) ⇒ manufacturing that balances quality and cost." **Our Features** 1. **Track Record with Major Manufacturers** We have numerous direct transactions with major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. **In-House Integrated Production System** We possess a wide range of processing technologies that allow for integrated production (hot forging, machining, brazing, pipe processing, assembly, leak testing). 3. **Proposals Based on Product Shape and Processing Method** By reviewing from the design stage, there is potential for quality improvement and cost reduction.

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[Data] Free Download of Excel for Manufacturing Sites (SUMIF Edition)

I want to be able to use the SUMIF function. I want to know how it is actually used in the factory. If you are one of those people, please read on!

Excel has various functions, and as you study functions like SUM and IF, you may become captivated by their convenience and want to learn even more functions. On the other hand, there may be those working in the manufacturing industry who feel troubled by not knowing "specifically which functions are used and how they are used." In this document, I would like to explore how one of the Excel functions, SUMIF, can be used in the manufacturing industry, using examples.

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[Data] Free Download of Excel for Manufacturing Sites (COUNTIF Edition)

"I want to be able to use the COUNTIF function." "I want to know how it is actually used in the factory." If you are such a person, please read on!

Excel has various functions, and as you study functions like SUM and IF, you may become captivated by their convenience and want to learn even more functions. On the other hand, there may be those working in the manufacturing industry who feel the concern of not knowing "specifically which functions are used and how they are applied." In this document, I would like to explore how one of the Excel functions, COUNTIF, can be used in the manufacturing industry, using examples.

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[Data] Usable Excel for Manufacturing Sites (How to Check for Delivery Delays) Free Download

"I want to easily check if there are any delays in delivery." "I want to easily check if there are any products close to the deadline." If you are such a person, please read on!

It is, of course, something that should not happen to have delays in delivery. However, I believe that due to rush orders or machine conflicts, it is sometimes necessary to adjust delivery dates. In this document, I will explain a simple method to check from the delivery schedule compiled in Excel whether there are any items that are delayed or are likely to be delayed (Excel version: 2019). I hope the content of this document will be helpful to you.

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[Data] Free Download of Excel for Manufacturing Sites (Pivot Table Edition)

"I want to be able to use pivot tables." "I want to know how to use them in the factory." If you are such a person, please read on!

"I have learned to use the SUM function and IF function in Excel. What should I study next?" "It seems that pivot tables are convenient, but I don't know how to use them specifically." "How are pivot tables used in manufacturing sites?" This document has been created for those who have such concerns. Once you can use pivot tables, you can freely summarize individual data. In this document, we will introduce a case study using daily sales quantity data for each product to aggregate the sales quantity for the month using a pivot table. The examples in this document are basic, but for those using pivot tables for the first time, practicing according to this document will help you easily visualize the overall concept of pivot tables. I hope the content of this document will be helpful to you.

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[Data] Why is excess inventory problematic? (Management Indicators and Inventory) (Free Download)

"It is necessary to reduce inventory." Why? What specifically will happen if we reduce it? I will explain from the perspective of management indicators.

In factories, I think you often hear that "it is necessary to reduce inventory." Why is reducing inventory such an important matter? What specific significance does it hold for factory management? In this document, I would like to explore how inventory reduction impacts factory management by considering it alongside the indicator of management efficiency known as ROA (Return On Assets).

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[Data] What is an efficient factory? (Improving productivity and ROE) (Free download)

"The productivity of the factory" and the management indicator "ROE" are actually deeply connected! A must-see for team leaders who want to understand the management perspective!

"We need to improve the productivity of the factory." "Improving ROE is our company's challenge." When we talk about "productivity," we refer to factory matters, and when we mention "ROE," it is something the management discusses, which may seem to have no direct relationship at first glance. However, there is a close relationship between the two. Let's specifically examine the relationship between the two through the example of robotization in the production line.

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[Data] Management Indicators Applicable to Manufacturing Sites (ROE and ROA) (Free Download)

"I sometimes hear about ROE, but what is it really?" "Is it related to factory operations?" If you're one of those people, please read on!

Have you ever heard the following in companies, newspapers, or news? "Improving ROE and ROA is important." "From now on, it's about ROE management." When you search for ROE online, you will find the following formula: ROE (%) = Profit ÷ Equity × 100 "I kind of understand the definition, but why is it important?" "What does it have to do with the daily work in the factory?" If you have such questions, please read this document. We will explain how events in the factory are connected to ROE and ROA.

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[Data] Excel Usable on the Manufacturing Floor (VLOOKUP Edition) (Free Download)

"I want to be able to use VLOOKUP." "I want to know how to use it in practice within the factory." If you are such a person, please read on!

"I have learned to use the SUM function and the IF function in Excel. What function should I study next?" "It seems that the VLOOKUP function is convenient, but I don't know how to use it specifically." "How is VLOOKUP used in manufacturing sites?" This document has been created for those who have such concerns. Once you can use VLOOKUP, you can consolidate data scattered in various places into a single table. In this document, we will introduce a case of combining two tables: one that summarizes the departments responsible for each part and another that summarizes the inventory count for each part.

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[Data] Specific Examples of Component Cost Reduction (Hot Forging Edition) (Free Download Available!)

For those struggling with rising material and processing costs: Hot forging is a method to reduce material and inspection costs! Integration of parts is also possible!

You can download a free case study document on parts cost reduction from this page! Have you ever faced concerns like these? "Just because material costs have risen, it doesn't mean we can raise selling prices." "There are limits to our current improvement activities." "I'm sure material prices will drop again soon..." In this document, we introduce representative cases where our company can assist with cost reduction, specifically related to hot forging. "If you are struggling with increasing material and processing costs." "It's becoming difficult to manage due to the increase in the number of parts." If you are in such a situation, please take a look!

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[Information] Proposal for Reducing Component Costs (Available for Free Download Now!)

For those struggling with rising material and processing costs, we would like to introduce our representative cost reduction case studies! Reducing the number of parts is also possible!

You can download a free case study document on parts cost reduction from this page! Have you ever faced concerns like these? "Just because costs have risen, it doesn't mean we can raise prices." "There are limits to the current improvement activities." "I'm sure material prices will go down again soon..." In this document, we introduce representative cases where our company can assist with cost reduction. "If you are struggling with increasing material and processing costs." "It's becoming difficult to manage due to the increase in the number of parts." If you are in such a situation, please take a moment to read!

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Stainless steel pipe horizontal hole welding food kitchen integrated production Osaka

We can process stainless steel pipes! Requests for welding and cutting processing can also be accommodated!

We will handle the processing of piping-related parts all at once! Our company has the following features: 1. Track record of transactions with major manufacturers We have direct transactions with numerous major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction. Our company has a design team, and we can propose pipe processing to enhance brazing properties, as well as suggestions for integrating parts through forging technology. The cost of hot forging molds varies by shape, but we have production records starting from around 200,000 yen. For more details, please refer to our website or catalog!

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Stainless steel pipe, lateral hole, food machinery, kitchen, integrated production, Osaka.

We can process stainless steel pipes! We can also perform brazing and machining as part of a consistent production process!

We will handle all piping-related parts processing in one go! Our company has the following features: 1. Track record of transactions with major manufacturers We have direct transactions with many major manufacturers in gas equipment, kitchens, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction. Our company has a design team, and we can propose pipe processing to enhance brazing properties and suggestions for integrating parts through forging technology. The cost of hot forging molds varies by shape, but we have production records starting from around 200,000 yen. For more details, please visit our website or refer to our catalog!

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Thick copper pipes, bending, narrowing, Osaka, brazing, integrated production.

We can also handle the processing of thick copper pipes in Osaka! We can provide integrated production for brazing and machining as well!

We will handle all processing of piping-related parts in one go! Our company has the following features: 1. Track record with major manufacturers We have direct transactions with numerous major manufacturers in gas equipment, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential to improve quality and reduce costs. Our design team is on board, and we can propose pipe processing to enhance brazing properties, as well as suggestions to integrate parts using forging technology. The cost of hot forging molds varies by shape, but we have production records starting from around 200,000 yen. For more details, please check our website or catalog!

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Thick copper pipes, flaring, Osaka, brazing, integrated production.

We can also handle the processing of thick copper pipes in Osaka! We can provide integrated production for brazing and machining as well!

We will handle all piping-related parts in one go! Our company has the following features: 1. Track record with major manufacturers We have direct transactions with numerous major manufacturers in gas equipment, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, cutting, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction. Our company has a design team, and we can propose pipe processing to enhance brazing properties and suggestions for integrating parts using forging technology. The cost of molds for hot forging varies by shape, but we have production records starting from around 200,000 yen. For more details, please check our website or catalog!

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Copper pipe bending spiral Osaka

We can process copper pipes into a spiral shape in Osaka! We can also provide integrated production for brazing and machining!

We will handle piping-related parts all at once! Our company has the following features: 1. Track record with major manufacturers We have direct transactions with numerous major manufacturers in gas equipment, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction. Our design team is on staff, and we can propose pipe processing to enhance brazing properties and suggestions for integrating parts through forging technology. The cost of hot forging molds varies by shape, but we have production records starting from around 200,000 yen. For more details, please visit our website or refer to our catalog!

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Copper pipes bending, brazing, cutting, integrated production, Osaka.

We can provide integrated production of copper pipe bending, cutting, and bending! We have bases in Osaka, Tottori, and China (Jiangsu Province)!

We will handle all piping-related parts at once! Our company has the following features: 1. Track record with major manufacturers We have direct transactions with numerous major manufacturers in gas equipment, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential for quality improvement and cost reduction. Our design team is on board, and we can propose pipe processing to enhance brazing properties, as well as suggestions for integrating parts through forging technology. The cost of hot forging molds varies by shape, but we have production records starting from around 200,000 yen. For more details, please check our website or catalog!

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Copper pipe bending and expansion, Osaka, Tottori.

Bending and expanding of copper pipes are possible in Osaka and Tottori! You can also leave barrelling and dimple processing to us!

Are you having trouble with the processing of copper pipes? Our company has the following features: 1. Track record of transactions with major manufacturers We have direct transactions with many major manufacturers in gas equipment, air conditioning, semiconductors, and medical-related fields. 2. In-house integrated production system We possess a wide range of processing technologies that allow for integrated production! (Hot forging, machining, brazing, pipe processing, assembly, leak testing). Our internal collaboration makes it easier to maintain quality even with multiple processes. 3. Proposals based on product shape and processing methods By reviewing from the design stage, there is potential to achieve quality improvement and cost reduction. Our company has a design team, and we can propose pipe processing that enhances brazing properties and suggestions for integrating parts through forging technology. The cost of molds for hot forging varies by shape, but we have production records starting from around 200,000 yen. For more details, please visit our website or refer to our catalog!

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[Information] Introduction to Cutting Processing (Free Download Available!)

Points for selecting processing destinations explained! We have a wealth of useful information including the principles of cutting processing, characteristics, processing examples, and proposal examples!

You can download the technical introduction catalog for cutting processing for free from this page! What is the difference between "cutting" and "shaping" in the term "cutting processing"? Let us introduce a glimpse into the profound world of cutting processing! - "Why was I told 'it can be done' at one processing location but 'it can't be done' at another?" - "Why is there a difference in the estimated costs depending on the processing location?" We will also explain questions like the above and the "points for selecting a processing location."

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[Information] Introduction to Hot Forging (Available for free download now!)

Key points for selecting processing destinations explained! We provide a wealth of useful information on the principles of hot forging, its characteristics, processing examples, and proposal cases!

You can download the technical introduction catalog for hot forging for free from this page! Hot forging is a processing method that shapes heated metal by applying pressure. "I want to increase the strength of the parts." "I want to eliminate leak testing." "I want to reduce the number of parts." "I want to lower material and processing costs to achieve cost reduction." "I want to produce prototypes cheaply in large quantities." If any of these apply to you, please take a look!

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Proposal Case Collection

We propose a specially shaped needle valve that balances quality and cost! We will introduce many case studies.

Matsui Manufacturing is an expert in non-ferrous metal processing. We propose high-quality, high-value-added products that combine forged products made of copper, brass, and aluminum, machining, pipe bending, and brazing. In this document, we introduce several case studies regarding development, quality improvement, and cost reduction. [Some of the content (issues)] ■ We were considering a ball valve for a new product, but the costs did not match. ■ We want to add a safety valve function to the drainage valve to increase its added value. ■ We were using many commercially available copper pipe fittings, which resulted in high material costs. ■ Cutting from aluminum square bars led to high material and machining costs. ■ The yield of brazing in the subsequent process for machined products was poor. *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Towards the Efficiency of Purchasing Operations

Publication on the diversification of production bases to prepare for emergencies and cost reduction! [Free materials available]

Various convenient tools, such as production management software, are increasing, but there are still areas where we inevitably rely on people and where automation is difficult. While it is often said that "the education on how to use the tools is poor," wouldn't it be best to eliminate the "environment that requires management with effort" in the first place? This document introduces how to reduce the burden of ordering operations and inventory management by consolidating orders with companies that can handle various metal processing and the subsequent assembly processes, thereby creating a system that operates smoothly without the need for management. [Contents] ■ Issues in purchasing operations ■ Identifying hidden costs and risks ■ Things to be careful about when reviewing suppliers *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Cost Calculation and Break-Even Point

For those starting to study accounting while working in the manufacturing industry! Here are some tips on cost classification and handling expenses.

In the manufacturing industry, various technical terms related to product cost management come up. Fixed costs, variable costs, direct costs, indirect costs, marginal profit, break-even point... "I have looked up the definitions of each term and have a general understanding, but I have not yet reached a systematic understanding of how they relate to each other." I created this document in the hope that it will be of some help to those individuals. [Contents] ■ Introduction ■ Classification of Costs ■ Important Points on Cost Handling ■ Break-even Point and Profit Planning *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Towards the Efficiency of Inspection Operations

Introducing things to keep in mind when reviewing purchasing sources! [Free materials available]

The emergence of the internet has significantly changed purchasing operations compared to the past. Now, it is possible to obtain information about various companies while sitting at a desk and to request quotes easily. However, it is quite difficult to determine which companies are truly good just by judging them online. Isn't there a tendency to evaluate primarily based on the most straightforward factor: "price"? This document introduces the impact of changing purchasing sources from "companies with low prices but poor quality" to "companies with relatively high prices but good quality." [Contents] ■ Concerns in inspection operations ■ Identifying hidden costs - Is it enough to only look at the purchase price? - Reviewing processing methods ■ Points to consider when reassessing purchasing sources *For more details, please refer to the PDF document or feel free to contact us.

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Data: Capital Investment from the Perspective of Company Safety

I would be happy if this helps you understand the basic structure of a balance sheet!

When considering the introduction of new equipment, what criteria should be used for judgment? While it is important to assess profitability through break-even analysis for each product, it is also crucial to make judgments from a safety perspective, in conjunction with the company's financial situation. This document first explains the structure of the balance sheet, then discusses the characteristics of the manufacturing industry's balance sheet, and finally describes the criteria for introducing new equipment, namely the "fixed ratio" and "fixed long-term suitability ratio." [Contents] ■ Introduction ■ Structure of the Balance Sheet ■ Balance Sheet of the Manufacturing Industry ■ Fixed Ratio ■ Fixed Long-Term Suitability Ratio *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Points to Consider in Robotization

For those considering improving factory productivity! Here are some points to keep in mind regarding automation with robots.

"To improve productivity, we are introducing new robots and promoting automation." Interest in automation in the manufacturing sector is increasing. However, is the introduction of robots really helping to improve productivity? This document discusses productivity improvements through robots, using metal processing parts produced through multiple processes as a case study. [Contents] ■ Introduction ■ Which processes to automate ■ Impact of introducing automation equipment ■ Other considerations *For more details, please refer to the PDF document or feel free to contact us.

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To you who want to consolidate your purchasing sources! Get a free catalog now!

"Ordering from multiple companies is tough!" If you're one of those people, please consider our company, which can provide integrated production! We can handle forging, machining, brazing, assembly, and more!

You can download the catalog introducing Matsui Manufacturing's processing technology for free from this page! With over 70 years of experience, we have numerous transactions with major gas appliance manufacturers and medical device manufacturers! Our company specializes in processing brass, copper, aluminum, and stainless steel. If you fit any of the following criteria, please take a look at our catalog: - You want to create custom-made items like valves. - You are looking for a processing partner that can handle small lots. - You are seeking a processing partner connected to China. - You want to place a single order for multiple processes such as "forging ⇒ machining ⇒ brazing ⇒ assembly." 【Examples of Clients】 - Daikin Industries, Ltd. - Daihen Corporation - Takara Standard Co., Ltd. - Takara Belmont Corporation - Taniko Co., Ltd. - Hitachi Johnson Controls Air Conditioning, Inc. - Maekawa Manufacturing Co., Ltd. - LIXIL Corporation - Rinnai Corporation

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Leave assembly and leak testing to us!! Get a free catalog now!!

For those looking for assembly and leak testing processing services! We also provide consistent support for earlier processes such as cutting processing! You can now download our catalog for free!

You can download a free catalog introducing processing technologies, including assembly and leak testing, from this page! With over 70 years of experience, we have numerous transactions with major gas appliance manufacturers and medical device manufacturers! Our company conducts a wide range of assembly and leak testing for medical valves, gas appliance-related products, and semiconductor-related products! If you fit any of the following criteria, please take a look at our catalog: - You want to outsource sub-assemblies by reviewing in-house processes. - You are looking for a processing partner that can handle small lots. - You are searching for a processing partner connected to China. - You want to place a single order for multiple processes such as "machining ⇒ brazing ⇒ assembly ⇒ leak testing." 【Examples of Clients】 - Daikin Industries, Ltd. - Daihen Corporation - Takara Standard Co., Ltd. - Takara Belmont Corporation - Taniko Co., Ltd. - Hitachi Johnson Controls Air Conditioning, Inc. - Maekawa Manufacturing Co., Ltd. - LIXIL Corporation - Rinnai Corporation

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