萬代 List of Products and Services

I was approached about a significant price increase for cast iron V-pulleys... Moreover, the delivery destination requested, 'We also want you to reduce the weight...' Neither cost nor functionality can be compromised— In such a situation, Bandai proposed an unexpectedly effective method that realistically addresses both challenges. The price of cast iron is rising too much, and while using aluminum can achieve weight reduction, the costs would soar even higher... What is the 'third option' that fills the gap? ➡ For more details, please check 'Download the Catalog'! Click below to explore other case studies that solve similar issues!

"Another delay in delivery..." "I don't want to hold inventory, but the lot sizes are too large..." Have you ever experienced such concerns? What we are introducing this time is a story from Bandai that organizes the "frustrations" regarding delivery times and order lots for parts manufactured using the lost-wax method from a unique perspective. In fact, the manufacturing methods that are "business as usual" may not necessarily meet current needs. Bandai identified the challenges behind our customers' "troubles" and proposed a review of the manufacturing process. The hint that led to this was an unexpected technology...? ➡ For more details, please check "Download the Catalog"! Click below to explore other case studies that address similar concerns!

"Even though it is processed according to the drawings, the product has distortions..." Even if the design is correct, are there issues that arise in the actual usage environment? This case began with a concern from a design engineer who said, "I just can't eliminate the distortion." They wanted to maintain strength while also minimizing distortion. Moreover, it was "correct" on the drawings—facing such a challenging problem, Bandai proposed a certain idea that was not written in the drawings. "Then I definitely want to try it!" What processing method did the customer say that about? ➡ For more details, please check "Download the Catalog!" Click below to also check other problem-solving case studies!

The response to the estimate is slow. Just when I thought it finally arrived, it was off the mark. Moreover, there wasn't enough information, so in the end, I still don't really understand... Do you have any experience with such "common estimate issues"? At Bandai, we prioritize not only speed but also providing **"accurate estimates" that are beneficial and easy for customers to judge**. The key to that is――. ➡ Please check the continuation from "Download the catalog"! Also, be sure to check out other "problem-solving examples"!

"Our supplier has gone out of business, and we can't find an alternative processing partner... I don't even know where to turn for processing this material..." In such a procurement crisis, Bandai responds with full effort. This time, the supplier for a part with high processing difficulty suddenly went out of business, halting procurement. Initially, there were issues, but Bandai collaborated with processing companies to resolve the problems and successfully completed the delivery. Furthermore, after delivery, we focused on alternative processing methods and explored possibilities for better solutions, leading to improvement proposals. "Delivery is not the end" but "the real start begins after delivery" — This is an example of the trust placed in Bandai's approach. ➡ For more details, please check "Download the Catalog"! Click below to explore other case studies that address different challenges!

"When I submitted a quote, I was turned down..." "The communication is difficult, and the options for whom I can ask are limited..." Have you ever had such experiences? Building relationships with processing companies takes time and effort. However, the difficulty of such relationship-building may unknowingly limit your options. Bandai has been gradually and surely building trust by treating processing companies not as "suppliers" but as "partners." That’s why we can offer certain options. What lies behind this? ➡ For more details, please check "Download the Catalog"! Click below to explore other solutions to your concerns!

"While e-commerce sites are convenient, they don't allow for advance orders or inventory holding... When usage increases, concerns about stable supply arise. Cost reduction is also necessary..." To those in charge facing such procurement challenges, Bandai proposed a custom solution by developing new procurement sources that are not tied to existing suppliers. By comprehensively considering the characteristics of the parts, usage volume, and supply stability, we discovered suppliers with strengths in "those parts" from scratch. We achieved both stable supply and cost reduction. ➡ For more details, please check "Download the Catalog"! Click below to explore other case studies that address similar concerns!

"Just before the deadline, we received a message from the supplier saying, 'We can't process it according to the drawings...' Other suppliers are also unable to respond... It might already be too late..." Faced with such a crisis, Bandai proposed a solution: instead of relying on a single company, we divided the processing tasks and combined the best processing partners for each step. Even if it's difficult for one company, by connecting the strengths of multiple companies, we can tackle the challenges of difficult processing and short delivery times, ensuring successful delivery. ➡ For more details, please check 'Download the Catalog'! Click below to explore other case studies that solve similar issues!

"As a BCP measure, develop new suppliers for nearly 100 parts." Even if I'm told that—there aren't enough man-hours, information, or manpower on-site. To increase suppliers, costs must be kept in check. The specifications of the drawings are inconsistent, and the processing methods vary... Who should I ask, from where, and how? In such a complex situation, Bandai proposed an approach to review the drawings and processing content from "a certain perspective." ➡ For more details, please check "Download the Catalog!" Click below to explore other case studies that address your concerns!

"I want to switch from overseas procurement to domestic procurement." Such voices have been increasing at Bandai recently. Rising prices, supply chain disruptions, unstable quality... As the overseas procurement that was supposed to be "cheap, with reasonable delivery times and quality" begins to show signs of decline, what is needed now is the next option. However, if we switch back to domestic procurement, costs will rise. Is it something we have to do anyway? No, what if there is another possibility? ➡ For more details, please check "Download the Catalog!" Click below to explore other case studies that address your concerns!

Leave the quality improvement of parts, shortening of delivery times, discovery of new suppliers, and reduction of ordering management workload to our company "Bandai"! Our "Hometown Processing Network" consists of a cooperative system made up of 16 processing companies across Japan and one in China. We leverage the strengths of each company to achieve a wide range of processed parts procurement, from precision cutting at the micron level to labor-intensive fabricated parts. We respond flexibly to cutting, heat treatment, polishing, and fabrication, and can accommodate single items, small lots of various types, and mass-produced items. 【Problem-Solving Examples】 - 3D printer nozzles: I want to procure intricate pure copper cutting parts that other companies have refused! - Interior parts for railway vehicles: I want to obtain SUS304 fabricated parts with a beautiful finish in a short delivery time! - Repair parts for old European machines: No longer available due to the end of genuine support. I want to address this with reverse engineering! - Parts for agricultural machinery: Sudden business closure of the supplier. Over 700 press, brake, and welding parts are now unavailable! ★ What is the "Hometown Processing Network"? First, please take a look at our manga materials! We also have a collection of other problem-solving examples available! You can view them immediately from [PDF Download].

BanDai proudly presents the "Hometown Processing Network," composed of 16 unique processing companies from across the country and one processing company from China. From precision cutting processing at the micron level to labor-intensive custom canning parts, the 17 processing companies, each with their own areas of expertise, provide optimal solutions to various concerns related to processed products! 【Problem-Solving Examples】 - 3D Printer Nozzle: We need help with intricate pure copper cutting parts that other companies couldn't process! - Interior Parts for Railway Vehicles: We need SUS304 canning parts that require beautiful finishing, even with a short delivery time! - Repair Parts for Old European Machines: The manufacturer's genuine repair parts are no longer available due to support ending! Can we do something through reverse engineering? - Parts for Agricultural Machinery: Due to the sudden closure of our current processing company, we can't obtain over 700 pressing, braking, and welding parts! We are preparing materials that introduce the 17 unique companies, along with other problem-solving examples. Please take a look by downloading the catalog below!