萬代 List of Products and Services

The "Hometown Processing Network," composed of unique processors from various regions that BANDAI proudly boasts. This is an introduction to one of its members, "Hometown Partner 1: a specialized spring processing company." "I don't have a blueprint, but I want you to make the same spring." "The ready-made products don't fit; I want to change the size just a little." If you have such concerns, Hometown Partner 1 will respond thoroughly. With years of dedication to coil springs, they flexibly handle not only compression, tension, and torsion springs but also custom dimensions and special shapes through manual "hand bending" processes that are not available on the market. They are also skilled in measuring and reproducing from actual samples and can accommodate customizations of standard products. The factory operates with a small, elite team. This is why they are confident in their agile responsiveness and technical adaptability. They are also proactive in tackling slightly unusual projects, such as bending processing of iron round bars. Among BANDAI's "Hometown Processing Network," they are a reliable group of craftsmen in the coil spring field. "If you're in trouble with coil springs, first consult 'Hometown Partner 1'"—that’s the kind of company they are. ➡ For more details about "Hometown Partner 1," please check "Download the Catalog"!

The "Hometown Processing Network," composed of unique processing companies from various regions that BanDai takes pride in. This is an introduction to one of those companies, "Hometown Partner 2: A processing company specializing in high-precision gear cutting and pulley processing." In particular, regarding timing pulleys, they possess a large number of tooth profile data from major domestic belt manufacturers. They can respond with high precision to processing where tooth profiles are crucial, such as "the commercial products do not match the tooth profile" or "I want to create a dedicated pulley that fits the existing belt." Additionally, they accommodate prototype and small-lot production of modular gears and custom gears, enabling flexible and rapid responses from single-item prototypes to mass production launches. Furthermore, they have a track record of processing extremely small diameters of Φ7 or less, as well as complex shape cutting such as tapping and broaching. Their versatile system, capable of handling a wide range of precision parts processing beyond just gear cutting, is particularly appealing. ➡ For more details about "Hometown Partner 2," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai proudly boasts. This is an introduction to one of its members, "Hometown Partner 3: A processor boasting unparalleled cost competitiveness in cutting." We introduce a processor that has built a track record in cost-focused mass production cutting, primarily in the agricultural machinery industry. They possess numerous NC lathes and machining centers, widely accommodating mass production processing of general round and square items. Furthermore, they have a consistent system that allows for in-house completion of broaching and welding processes, excelling in cost optimization through process adjustments. Notably, their capability in **"Roller V Pulleys"** is remarkable. They achieve pulleys that are lighter than cast iron and lower in cost than aluminum through thin plate forming and rolling processing. They can seamlessly finish processes such as turning of the boss section and broaching of key grooves, as well as welding, as needed. By proposing processes that combine cutting, rolling, and welding, they provide an optimal balance of cost, precision, and delivery time. Their greatest strengths are the "on-site capabilities" and "flexibility" cultivated in fiercely competitive fields like the agricultural machinery industry. ➡ For more details on "Hometown Partner 3," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai proudly supports. Here is an introduction to one of its partners, "Hometown Partner 4: A can manufacturing company strong in welding and bending." This partner is a specialized group focused on welding processes, including TIG welding and robotic welding. It employs craftsmen with experience in winning awards at national competitions, possessing the technical skills to meet high-level demands such as "aesthetic-focused welding" and "can products that accommodate complex bending and welding shapes." Additionally, they own NC press brakes and NC pipe benders, allowing for seamless processing from bending to welding. They can handle difficult processes, including bending steel pipes and round bars, short bending distances, and high-precision r-bends. They are also strong in assembly combined with welding, making them a reliable can manufacturing company that meets a wide range of needs from prototyping to mass production and structural proposals. ➡ For more details about "Hometown Partner 4," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai proudly boasts. Here is an introduction to one of its members, "Hometown Partner 5: A sheet metal processing company specializing in thin plate spring processing with a comprehensive approach." This processing company boasts unmatched expertise in the manufacturing of thin plate springs with a thickness of 4.5mm or less. By completing key processes such as pressing, laser cutting, bending, heat treatment, and even robotic welding in-house, they achieve high quality stability and cost competitiveness. With years of experience in the agricultural machinery sector, they also excel in meeting delivery deadlines and offering flexibility in process design. Notably, they have the capability to produce molds in-house and possess the ability to respond to unique product requirements. In recent years, they have strengthened their capacity to handle complex welded assembly products, including the introduction of robotic welding machines, thus providing a comprehensive capability beyond mere plate spring processing. They are a partner that supports customers' product development with their proposal capabilities, from process consultations in the early design stages to the smooth launch of mass-produced items. ➡ For more details about "Hometown Partner 5," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai takes pride in. Here is an introduction to one of its members, "Hometown Partner 6: A global partner specialized in mass production cutting." This partner, equipped with a consistent system both domestically and internationally, excels particularly in mass production cutting suitable for lots of over 1,000 units. Their factory in Vietnam is equipped with more than 10 NC lathes, as well as lathes with bar feeders and polygon processing machines, allowing for diverse shapes while keeping costs down. They also own multiple machining centers, balancing precision and productivity. All processed products undergo quality checks using 3D measuring instruments at domestic bases before shipment, ensuring a quality assurance system equivalent to that of Japan, despite being sourced from overseas. This partner is ideal for those considering high-quality and cost-competitive parts procurement. ➡ For more details about "Hometown Partner 6," please check "Download the Catalog"!

The "Hometown Processing Network," composed of unique processing companies from various regions that Bandai proudly represents. This introduction is about one of its partners, "Hometown Partner 7: A processing company strong in can-making technology and on-site proposal capabilities." This partner specializes in in-house completion of all four can-making processes, centered around press processing machines that handle 30 to 200 tons, including laser cutting, brake bending, and various types of welding. They can efficiently and stably handle everything from individual parts to assembly products in mass-produced sheet metal items. Notably, they excel in "process design proposal capabilities" and "craftsman processing knowledge" tailored to drawings and applications. They can provide practical improvement proposals based on product understanding, even for in-depth consultations such as "Why that structure?" and "How can strength, cost, and delivery time be optimized?" Additionally, they offer optional processing such as laser engraving (QR codes) and shot blasting, demonstrating high adaptability in balancing the required functions and precision of can-making products. As professionals who thoroughly understand the processes of can-making, they can achieve a balance between cost and quality. If you have any issues with mass-produced sheet metal, please feel free to consult with them. ➡ For more details about "Hometown Partner 7," please check "Download the catalog"!

The "Hometown Processing Network," composed of distinctive processing companies from various regions that Bandai takes pride in. Here is an introduction to one of its partners, "Hometown Partner 9: A processing company with a strong focus on large can manufacturing and sheet metal work with a comprehensive approach." This partner possesses specialized sheet metal equipment, including the AMADA fiber laser welding robot "FLW3000EN," turret punch presses, fiber laser cutting machines, and robot benders, as well as machining centers and NC lathes. They are capable of consistent production that accurately reflects design intentions, including large can products, complex sheet metal structures, and even machined products. In particular, their processing environment can accommodate large welded structures up to 2000×2000×1000mm, and their extensive track record from prototyping to mass production allows them to offer high-level proposals in terms of precision, delivery time, and cost. They utilize various welding methods such as TIG, CO2, and spot welding, flexibly responding to customer specifications and appearance requirements. ➡ For more details about "Hometown Partner 8," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions proudly represented by Bandai. Here is an introduction to one of its partners, "Hometown Partner 9: a hybrid processing company utilizing metal and resin 3D printers and cutting." This partner possesses a metal and resin 3D printer (Markforged) and a simultaneous 5-axis machining center (Mazak INTEGREX), establishing a composite processing system that merges cutting and shaping. As a result, it is capable of producing hollow and complex shapes that were previously impossible with traditional cutting methods, all with high precision and short lead times. The metal 3D printer (MetalX), which achieves high-density shaping with a layer pitch of 50μ, supports SUS, titanium, copper, and SKD. It is also equipped with CFRP shaping, Swiss-type CNC lathes, cylindrical grinding machines, and wire electrical discharge machines, providing one-stop solutions from prototyping to finishing. ➡ For more details about "Hometown Partner 9," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions proudly represented by Bandai. Here is an introduction to one of its members, "Hometown Partner 10: A manufacturing processor that provides comprehensive support from cutting to assembly." Founded in 1957, this partner company has a long history of transactions with construction and agricultural machinery manufacturers and is an "all-purpose" processor capable of handling a wide range of products from spot items to mass production. In addition to its ability to work with various materials, including iron and stainless steel, it also has strengths in forged and cast products, offering a one-stop solution for cutting, polishing, heat treatment, welding, painting, and assembly. To meet the "durability" required in the construction machinery industry, the company continually introduces the latest equipment and employs processing techniques that minimize core runout, while also establishing a production system that utilizes its vast premises. With all processes in-house, it demonstrates high performance in terms of cost, delivery time, and quality. Its capabilities, backed by a trusted relationship with major manufacturers, truly make it a core member of the "Hometown Processing Network." ➡ For more details about "Hometown Partner 10," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai takes pride in. Here is an introduction to one of its partners, "Hometown Partner 11: A brass processing company capable of leak testing." This partner is a rare entity that offers a comprehensive response from cutting, brazing, welding, to assembly, and has established a system capable of conducting leak tests (air-tightness inspections) using pneumatic, hydraulic, and water pressure. They are particularly strong in processing brass materials, and the trust and technical skills cultivated in meeting the stringent quality demands of major medical device manufacturers and robot manufacturers are well recognized. Since they can handle everything from the design of inspection jigs to quality assurance through leak testing in-house, they can flexibly respond to cases where "processing is possible, but air-tightness testing is not." If you are struggling with parts that require leak assurance, please feel free to consult with us. ➡ For more details about "Hometown Partner 11," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processing companies from various regions that Bandai proudly represents. Here is an introduction to one of these companies, "Hometown Partner 12: A processing company specializing in integrated shaft processing." This partner boasts a large lathe processing facility capable of handling up to Φ750×2000L, along with a variety of processing technologies such as spline processing, keyway processing, thread rolling, broaching, and polygon processing. Additionally, they are equipped with a carburizing furnace, high-frequency quenching equipment, tempering furnace, and distortion correction press, enabling comprehensive shaft processing including heat treatment. Leveraging this strength of "in-house completion," they achieve short delivery times and stable supply for shaft products that require high rigidity and high wear resistance. In fields such as agricultural machinery and industrial machinery, they have gained trust over many years by balancing cost competitiveness and responsiveness. They are a processing company with excellent technical and equipment capabilities, capable of handling all shaft processing processes from cutting to heat treatment and final finishing in a one-stop manner. ➡ For more details about "Hometown Partner 12," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai proudly represents. Here is an introduction to one of its members, "Hometown Partner 13: A prototype specialized processing company that focuses on aesthetics." Targeting thin sheets of aluminum and stainless steel (0.3t and above), they utilize a variety of welding methods such as TIG, CO2, MIG, and fiber laser, minimizing distortion and burn while achieving a beautiful and stable finish. They have received high praise, especially for prototype design parts and precision canned products where appearance is also a priority. Additionally, their flexibility, unique to a prototype-focused company, is a significant feature. By selecting the optimal processing method for each drawing and leveraging the experience of craftsmen along with the latest equipment (laser processing, brakes, lathes, etc.), they enable reproducibility and finishing accuracy even for small quantities and a wide variety of products. "First, I want to see the prototype and make a judgment." "I want to prioritize the completeness, including appearance." Experience the welding quality backed by technical expertise that meets such needs. ➡ For more details about "Hometown Partner 13," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai proudly represents. This is an introduction to one of its members, "Hometown Partner 14: a specialized processor in fine cutting." They handle not only aluminum and stainless steel but also difficult-to-cut materials such as tough pitch copper, titanium, and cemented carbide. Equipped with numerous simultaneous 5-axis machining centers, electrical discharge machines, precision grinding, and various measuring instruments, they meet extremely stringent processing conditions such as Ra0.1 surface roughness and micron tolerances. Additionally, they excel in responding to repair parts without drawings and complex shape models. Utilizing 3D scanners, measuring microscopes, and 3D measuring machines, they have established a reverse engineering system that allows for consistent support from shape reading to 2D/3D CAD design and cutting processing. "When you want to maintain both dimensions and surface roughness," "When you want to prototype with special materials," "When you want to reproduce parts without drawings" — in such cases, please consult Bandai. They are a fusion of cutting-edge equipment and skilled technology, a true embodiment of "technology and trust." ➡ For more details about "Hometown Partner 14," please check "Download the Catalog"!

The "Hometown Processing Network," composed of distinctive processors from various regions that Bandai takes pride in. Here is an introduction to one of its members, "Hometown Partner 15: A small press processing company that can expect cost reductions in mold expenses." They own various press machines ranging from 30t to 110t, and particularly in small press processing under 30t, they can significantly reduce mold costs. In past achievements, they have realized mold production at about half the price compared to molds for 60t and 110t, demonstrating a cost advantage that can be described as "super affordable if the size fits!" Furthermore, they also possess NC lathes with bar feeders, screw rolling machines, and robotic welding machines, allowing them to accommodate mass assembly of small parts starting from press processing. They achieve the balance of "automation + quality + price" required in mass production environments. ➡ For more details about "Hometown Partner 15," please check "Download the Catalog"!

The "Hometown Processing Network," composed of unique processing companies from various regions that BanDai takes pride in. This is an introduction to one of those companies, "Hometown Partner 16: a processing company specializing in large canning products." With a cutting processing range of up to 3,000×1,120mm using a gantry-type NC milling machine, diverse welding capabilities with TIG, CO2, and 6-axis robots, and a workspace and canning jigs that can accommodate large workpieces, they have established a system that can handle everything from cutting to canning to assembly in one company. Additionally, they respond to challenging conditions such as shortening delivery times and adjusting costs with their equipment capabilities and flexibility on-site. They also collaborate with nearby partner factories for sheet metal work and surface treatment, enabling stable supply with a comprehensive view of the entire process. If you have concerns like "the size is too large to be accepted" or "I am always at the mercy of delivery times," relying on a "site that specializes in large items" is the quickest solution. Reliable professionals in large canning processing are part of BanDai's network. ➡ For more details about "Hometown Partner 16," please check "Download the catalog"!