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  2. Manufacturing and processing contract
  3. セムテックエンジニアリング
Manufacturing and processing contract
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セムテックエンジニアリング

addressKyoto/Fushimi-ku, Kyoto-shi/105 Chibu Town
phone075-644-7022
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last updated:Mar 13, 2025
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  • Products/Services(12)
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セムテックエンジニアリング Company Overview

We are engaged in ultra-fine processing using electroforming technology.

Semtech Engineering Co., Ltd. specializes in ultra-fine processing using electroforming technology, as well as the development and contract manufacturing of ultra-high precision sieves and ultra-high precision fine molds. We excel in ultra-high aspect ratio technology that is impossible with etching, so please feel free to contact us with your inquiries.

Business Activities

■Electroforming technology  ・Ultra-fine processing: Development/Contract manufacturing  ・Ultra-high precision sieves: Development/Contract manufacturing  ・Ultra-high precision filters/sieves/meshes/deposition masks, etc.: Development/Contract manufacturing  ・Ultra-high precision micro molds: Development/Contract manufacturing  ・Ultra-high precision sensor components: Development/Contract manufacturing  ・Micro products: Development/Contract manufacturing

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Super High Reliability "Sieve" [Super Micro Sieve] *Original Technology Case

Super High Reliability "Sieve" [Super Micro Sieve] *Original Technology Case

Introducing the innovative technology developed by Semtech Engineering. Adopted in ultra-high-definition innovations for 4K and 8K LCD TVs, computers, smartphones, and more.

Our company contributes to high reliability, top quality, and application-specific design through ultra-fine processing and ultra-high precision sieving using electroforming technology, as well as the development and contract manufacturing of high-pressure special-shaped holes. We have developed the ultra-high reliability 'sieve' super micro sieve and the classification device 'S-150W' that has mastered non-clogging classification technology, and we will continue to pursue innovative technologies in the future. 【Features of Semtech Engineering's Innovative Technology】 - Established fine processing technology with hole diameters of 5μm, pitch of 15μm, thickness of 50μm, and ultra-high aspect ratio (thickness ÷ hole diameter). - Completely removed trace amounts of coarse particles that do not appear in the particle size distribution at the PPB level for hole diameters of 5μm and above mixed during the manufacturing process. - Capable of creating approximately 160 million holes of 5μm in diameter over an area of 20 centimeters in diameter (see image 1). - Remarkable thickness of ≪30–100μm≫ with hardness HV600, which does not break even when dented (see images 2 and 3). - Application example: Special-shaped nozzles for spinning with high precision, high pressure, and an astonishing number of holes (see image 7 for processing example). - Designed hole shapes, hole diameters, and outer diameters according to the intended use, in addition to sieves (see image 4). *For more details, please refer to the PDF document or feel free to contact us.

[Original Technology] Ultra High Reliability Sieve Super Micro Sieve

[Original Technology] Ultra High Reliability Sieve Super Micro Sieve

This sieve processes high-precision fine holes using a method called electroforming, which combines semiconductor manufacturing technology and electroplating.

■ By using this technology, it is possible to manufacture 'ultra-high reliability sieves' with high precision, high aperture ratio, and high strength, similar to SEM images. ■ When producing particles called functional particles with a diameter of less than Φ5μm, it is used to remove trace amounts of coarse particles at the individual level. ■ Example 1: Liquid crystal panel spacers made of plastic particles Example 2: Liquid crystal panel anisotropic conductive film (ACF particles) Application Example 3: Battery sealing materials, IC package sealing materials Application Example 4: Development of applications for functional particles, quality control in particle manufacturing processes, etc. ■ Minimum hole diameter: Φ5μm, pitch: 15μm (sieves can be manufactured from Φ5 to 50μm) ■ Thickness: 50 to 100μm ■ Material: Nickel, hardness HV 500 to 600, very durable

Products/Services (12)

Super High Reliability "Sieve" [Super Micro Sieve] *Original Technology Case product image
Super High Reliability "Sieve" [Super Micro Sieve] *Original Technology Case
[Original Technology] Ultra High Reliability Sieve Super Micro Sieve product image
[Original Technology] Ultra High Reliability Sieve Super Micro Sieve
【Original Technology】 Fine Screen Comparison Table by Structure product image
【Original Technology】 Fine Screen Comparison Table by Structure
[Original Technology] Super Micro Sieve Strength Test product image
[Original Technology] Super Micro Sieve Strength Test

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catalog(13)

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6-30 S-100W-D After grading On product Image analysis

6-30 S-100W-D After grading On product Image analysis

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6-20 S-100W-D After classification, pass items, image analysis

6-20 S-100W-D After classification, pass items, image analysis

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6-1〇 S-100W-D Pre-classification Particle Size Image Analysis

6-1〇 S-100W-D Pre-classification Particle Size Image Analysis

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4-4● Drop Test

4-4● Drop Test

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news(1)

IPROS92770060891273731906.jpg

What is 5μm round hole microfabrication technology? An explanation comparing it with conventional micro hole processing!

  • CATALOG

Our Super Micro Sieve (particle sieve) is produced using electroforming technology. This document summarizes the differences between the "Super Micro Sieve technology," which achieves highly precise fine hole processing, and conventional methods such as etching, laser, drilling, milling, and electrical discharge machining. Additionally, "processing examples" are included with photographs. You can find more detailed information in related products and catalogs.

Apr 26, 2022

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Detailed information

Company name セムテックエンジニアリング
Contact addresspostalcode 612-8374 Kyoto/ Fushimi-ku, Kyoto-shi/ 105 Chibu TownView on map TEL:075-644-7022 FAX:075-644-7022
Business LocationsClick here for the list
Industry Manufacturing and processing contract
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