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ARMONICOS CO., LTD.

addressShizuoka/Hamamatsu-shi Chuo-ku/111-2 Itaya-machi, Act Tower 21st Floor
phone053-459-1000
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last updated:Aug 06, 2025
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Data conversion Data conversion
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[Case Study of Large-Scale Point Cloud Modeling Software] Nikken Lease Co., Ltd.

Utilizing point cloud data for high-level construction planning! ~Revolutionizing the efficiency of temporary construction with seamless support~

Nikken Lease Industry Co., Ltd., a leading company in the construction materials leasing and rental industry, aims to achieve high-quality construction in terms of safety, cost, and efficiency by providing comprehensive support for the entire process from "point cloud data acquisition → model creation → temporary planning → scaffolding work." Conventional BIM tools could not handle point cloud data, and existing software made it difficult to achieve the intended modeling, resulting in challenging workflows. Therefore, we introduced "ClassNK-PEERLESS," which allows for easy modeling of any subject and quick mastery of operations. By combining manual functions, we enabled detailed modeling even for complex structures, allowing for a level of detailed temporary planning that was previously deemed unattainable. This significantly enhanced customer satisfaction. Currently, we are handling point cloud processing with a small team, but we aim to build a specialized team that can manage this across our nationwide locations and standardize point cloud modeling. [Implementation Results] - Achieved detailed 3D modeling even for complex existing structures, improving the level of temporary planning. Enhanced visual effects as a pre-construction image!

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Research Utilization of Inspection Software "spGauge" in the Dental, Oral, and Maxillofacial Fields

spGauge supports a new evaluation method for dental and oral research by visualizing the accuracy of dental models and CT models in 3D.

The 3D measurement software "spGauge" from Armonicos was originally developed for the purpose of inspecting the shapes of industrial products, but in recent years it has also been used in research to examine the shapes of teeth and jaws. In the fields of dentistry and oral health, it is important to accurately measure the size, angle, and asymmetry of teeth using 3D data obtained from dental impressions and CT images. spGauge can compare and evaluate complex shapes with micron-level precision, allowing for the objective quantification of differences in models and scan data. In practice, universities and research institutions have utilized it in experiments to investigate changes in jaw shape and dental alignment, and its application in medical 3D analysis is advancing. The "precision measurement" technology honed in the manufacturing industry is now also contributing to research aimed at understanding the shapes of the human body.

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Product inspection software 'spGauge' <The Importance of Alignment>

A detailed explanation of alignment for product comparison inspection in three-dimensional space!

"spGauge" is a product comparison inspection software. The subject of inspection is the three-dimensional data (point cloud) obtained by scanning the actual product. The comparison targets for the inspection are three-dimensional CAD data and other point cloud data. A necessary task before conducting the comparison inspection is "alignment." Since we are comparing one object to another, the process of overlaying them, or aligning their positions, is obviously essential. In this article, we will explain how this "alignment" task impacts the subsequent inspection and its importance. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*

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Product inspection software 'spGauge' <Virtual Assembly>

Inspect gaps and interference areas with shape inspection! Assemble actual parts virtually and display with a color map.

The product inspection software 'spGauge' allows for virtual assembly and the verification of interferences and gaps. For automotive door panels, actual pressed parts are assembled to inspect gaps and interference points between components, but this process consumes time for preparation, measurement, and aggregation. By utilizing non-contact measurement point cloud data of each pressed part along with CAD data, it is possible to virtually assemble the parts and detect gaps and interference points, obtaining numerical information as well. 【Product Features】 ■ By aligning the measurement data of each pressed part with the CAD data and performing shape inspection (error color mapping) on the aligned measurement data, gaps and interference points can be confirmed. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Share inspection results in 3D data>

By conveying inspection results that include 3D data, there is no need to create a report, and information can be communicated without any omissions!

The "spGauge Viewer Light" is a free license software that allows you to check the inspection results of "spGauge." When transmitting inspection results from the inspection department to various departments such as design, analysis, processing, and molding, a tremendous amount of time is spent creating images and tables. The data from this product (data that can be created with the spGauge main unit) can be pasted into Microsoft Office, allowing for three-dimensional movement and rotation view operations within Office software. 【Product Features】 ■ Free license software that allows you to check the inspection results of spGauge ■ Data created with the spGauge main unit can be pasted into Microsoft Office (Excel, Word, PowerPoint), enabling three-dimensional movement and rotation view operations within Office software. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Verification of phenomena between processes of press molds>

Can be utilized in Yachin! It is possible to use it for comparison between press mold processes.

The "spGauge Viewer Light" is a tool that allows for easy verification of areas that have changed between the processes of press forming. During the prototype stage of mold development, it is necessary to confirm whether the problematic areas have been properly corrected between processes and whether any new issues have arisen as a result of the corrections. This tool can display error color maps of the same areas (coordinate positions) of measurement data for press products formed in each process side by side. 【Product Features】 ■ It can display error color maps of the same areas (coordinate positions) of measurement data for press products formed in each process side by side. ■ It allows for easy confirmation that areas where springback occurred in the previous process are being formed correctly in the next process, and that abnormalities have arisen in areas that had no issues in the previous process. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Design and manufacturing business support functions>

From detecting defects in resin products to issuing countermeasure instructions! Building a user-specific database for countermeasure instructions.

The product inspection software 'spGauge' can be utilized to support the design and manufacturing operations of resin manufacturers. With shape inspection (error color map), it is easy to identify the locations and phenomena of defects; however, simply displaying the defective areas can lead to human errors such as oversight or misjudgment in countermeasures. This product not only detects defective areas that differ from CAD data without omission and displays the number of defective locations, but it can also annotate phenomena and causes inferred from the characteristics of the CAD data shape. 【Product Features】 ■ The optional feature CATS_Mold includes a function that displays phenomenon annotations for defective areas based on shape inspection results. ■ A user-specific database for countermeasure instructions can be built, allowing for easy instruction of countermeasures for the phenomena of defective areas. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <Reduction of modification time for multi-cavity molds>

Finding combinations that require minimal mold modifications is crucial for reducing labor hours!

The product inspection software 'spGauge' can be utilized to shorten the modification time of multi-cavity molds in resin manufacturing. When combining molds for multi-cavity parts with molds that accommodate multiple cavities, it is important to find combinations that minimize gaps and interference, thereby reducing the need for mold modifications, which is crucial for labor-saving. By using this product, you can verify the deformation of each part's data from the shape inspection results and find combinations that require minimal reprocessing. 【Product Features】 ■ It is possible to verify the deformation of each part's data from the shape inspection results and find combinations that require minimal reprocessing. *For more details, please download the PDF or feel free to contact us.

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Product inspection software 'spGauge' <I want to detect distortion in the product appearance>

A function to detect distorted areas using the "grinding stone" and "three-point gauge" methods on measurement point group data!

The product inspection software 'spGauge' can be utilized for detecting distortion in the appearance of products in press and resin manufacturing. When light is shone on the molded parts, the distorted areas appear refracted, making it quite difficult and time-consuming to detect distortions that are several tens of microns deep on free-form surfaces. This product allows for the detection of distorted areas by displaying them as a color map from the point cloud data. 【Product Features】 ■ Ability to display and identify distorted areas as a color map from point cloud data ■ Functionality to detect distorted areas using the "grinding stone" and "three-point gauge" methods on point cloud data *For more details, please download the PDF or feel free to contact us.

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[Case Study of Large-Scale Point Cloud Modeling Software] Keiwan Office

Case Study of Modeling Focused on Bridges: Expanding the World of Bridges with a Dual Approach of Point Clouds and Modeling

At Office K1 Co., Ltd., which is working on promoting DX for bridges, point cloud data is utilized to confirm the current state of existing bridges. To address structures like old bridges that do not have drawings, they have begun creating 2D drawings through modeling. However, conventional software struggled to balance accuracy and usability, and processing speed was also an issue. In response, they introduced "ClassNK-PEERLESS," which allows for easy operation and high-precision modeling. For the modeling of drainage system piping, they applied piping functions to steel members such as main girders and cross girders, creating an environment that can flexibly accommodate bridge structures. After the introduction, the time for a series of tasks from field measurement to modeling was significantly reduced from about one week to approximately 10 hours (per span). Additionally, they built an in-house simulator based on the simple models created with PEERLESS, allowing for pre-checking of scan positions and blind spots, further expanding the range of applications for point cloud data. 【Results of Implementation】 - The work time from field measurement to modeling was significantly reduced from about one week to 10 hours. - An in-house simulator was built based on simple models to pre-check scan positions and blind spots, expanding the scope of point cloud utilization.

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[Case Study of Large-Scale Point Cloud Modeling Software] Ballast Seven Co., Ltd.

The introduction of ClassNK-PEERLESS streamlines the retrofitting design of ships. Expansion into other industries as well!

At Ballast Seven Co., Ltd., which specializes in the design of ship modifications, they conducted designs based on point clouds measured with a 3D laser scanner to accurately grasp the differences between the actual ship and the completed drawings. However, conventional 3D CAD systems could not handle point clouds, resulting in lengthy modeling times. To address this, they introduced "ClassNK-PEERLESS," which excels in automatic modeling of piping and steel materials. By simply selecting a portion of the point cloud, they could automatically generate piping and extend it to the appropriate diameter according to standards, significantly reducing modeling labor. As a result, they completed modeling for 300 shots in less than 80 hours, achieving a short delivery time of about three months from order to completion. Curved structures such as outer plates can now be easily created, and the improvement in model accuracy has proven effective in explaining to customers. The company is also looking to leverage this technology for expansion into land-based fields in the future. [Results of Implementation] - Significant reduction in labor hours due to automatic modeling functions for piping and steel materials. - Completion of modeling for 300 shots in less than 80 hours, achieving short-term engineering within three months. - Promotion of expansion into other industries such as plants by utilizing accumulated 3D modeling technology. For more details, please refer to the PDF.

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Improving CAD quality and reducing work hours with automatic healing! [Case study link available]

Data conversion and modification software to assist in data exchange with business partners.

When exchanging CAD data with business partners, it is important to pay attention to the differences in the types and versions of CAD being used. If you do not have the CAD that corresponds to the format of the data received from your partner, you will not be able to open the data as is. Furthermore, even if the format is compatible, inconsistencies may occur, such as surfaces being divided into finer segments when loaded. In such cases, it is necessary to use translator software to convert the data into a readable format or to correct (heal) inconsistencies within the CAD software. spGate is a powerful software that supports data conversion and correction between CAD software. It supports a wide range of formats as standard, so there is no need to purchase expensive additional options to accommodate multiple business partners. Additionally, enhanced healing features improve conversion quality and significantly reduce correction work. We have introduced examples of cases where spGate was implemented to solve data transfer challenges on the following page. Please take a look.

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Point cloud processing software 'ClassNK-PEERLESS' point cloud modeling

ClassNK-PEERLESS is a "point cloud processing software" specialized in "point cloud modeling."

ClassNK-PEERLESS creates 3D models from point clouds obtained by 3D laser scanners with the necessary accuracy in a short time. By utilizing a database that aggregates standardized parts and specialized rules and knowledge from various fields, modeling can be easily performed without specialized knowledge through simple operations. It supports the efficiency of modification and maintenance work for large structures such as shipbuilding, factories, and plants, as well as layout planning for equipment. 【Solving Point Cloud Data Issues】 - The data size is too large to share easily. - It cannot be utilized in the in-house CAD system. - Measuring on the point cloud is difficult. - It is challenging to check for interference in areas where point clouds cannot be obtained due to blind spots. - The visibility of point clouds is not good. In addition to creating models from point clouds, it also includes features that utilize point clouds and created models. Here are some of those features that assist with tasks such as renovation work and layout planning: - Dimension measurement function - Error evaluation function - Interference simulation - Free Viewer - Piping route exploration

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Reverse engineering of mechanical parts and resin products using "spScan".

Reverse engineering mechanical components such as screws and gears!

Mechanical components require precise 3D modeling because the accuracy of their shape and surface treatment directly affects product performance. spScan easily reproduces solid shapes based on point cloud data from non-contact scanning. It allows for intuitive functions such as rotational copying of shapes while reflecting the fitting accuracy with polygons, making it easy to create reverse surfaces. Solid modeling that meets the desired accuracy is possible even with complex primitive surface configurations. Additionally, it features multiple reverse methods (patch surfaces, CAD surfaces, partial reverse) that can be selected according to the application and modification scope of the parts, significantly reducing the time and effort from design to evaluation and remanufacturing.

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3D data creation from actual automotive parts with 'spScan'! Case study link available.

Active in the automotive industry as well. Reverse engineering with spScan.

"spScan" is a reverse engineering software that can create high-quality surfaces from point cloud measurements. It is utilized as a tool to support product design and analysis in various manufacturing industries, including automotive, home appliances, and medical devices. With ongoing development and improvements, it incorporates features that reflect the diverse needs of users. It enables the creation of surfaces tailored to specific purposes, such as "reproducing faithful shapes with minimal error from point clouds" and "creating smooth surfaces with few control points." [Features] ■ Surface creation ■ Evaluation functions ■ Design ■ Analysis ■ Design and prototyping *For more details, please download the PDF or feel free to contact us.

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Achieving a digital twin of the factory with ClassNK-PEERLESS.

Achieving a digital twin of the factory with large-scale point cloud modeling "ClassNK-PEERLESS."

ClassNK-PEERLESS is a dedicated software that allows for intuitive and rapid modeling of piping, structures, and machinery within a factory from point cloud data. Even for equipment without existing drawings or complex shapes, 3D models can be created based on point clouds obtained on-site, which can then be directly utilized for layout understanding, renovation design, and interference checks. The created 3D models function as digital twins to share the on-site situation in three dimensions, supporting the establishment of a foundation for maintenance management, improvement considerations, and the transition to smart factories.

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Piping and Valve Point Cloud Modeling 'ClassNK-PEERLESS'

For modeling fluid and piping equipment! Easy and high-precision modeling from point clouds. Equipped with specialized functions for each element, such as valves and stairs.

With ClassNK-PEERLESS's basic modeling function, you can intuitively create 3D models simply by "painting" along point clouds. Even shapes and structures that are difficult to model in CAD can be quickly and easily modeled by anyone using specialized functions for each element with just one command. The supported elements are as follows: Piping (straight pipes, elbows, bends, curved pipes, reducers, tees, insulation materials) Valves (globe, gate, angle, butterfly, ball, safety, spacers) Flanges, flange bolts Steel materials (H-beams, angle materials, channel steel, flat steel, I-beams, T-shaped members, spherical flat steel, square steel) Square ducts (straight pipes, elbows, hoppers) Round ducts (straight pipes, elbows, reducers, rounded hoppers) Cable racks Stairs Electrical wires

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Product inspection using point cloud technology: 'spGauge' for detecting defects in resin products.

From detecting defects in resin products to issuing countermeasures.

The optional feature "CATS_Mold" of spGauge automatically detects defective areas based on the shape inspection results (color map) of resin molded products and displays notes according to the phenomena. The detectable phenomena include a wide range such as "sink marks," "insufficient filling," "abnormalities in ejector pin marks," "dimensional abnormalities," and "warping/twisting," with different optimal countermeasures for each phenomenon. In CATS_Mold, countermeasures corresponding to the defect phenomena are selected from a database, integrating the phenomenon and countermeasure for note display. This allows for consistent inspection and countermeasure instructions by anyone, without relying on the judgment of experienced personnel. Additionally, in molds with multiple cavities, variations in products can occur even with the same processing data (CAM) due to the influence of gate positions and cooling channels, making it time-consuming to align everything to the same shape or make adjustments to fit combinations. By using spGauge, it is possible to understand the deformation trends of each part from the shape inspection data and find the optimal combination pattern that minimizes reprocessing.

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Utilization of the multi-data conversion software 'spGate' in packaging design.

Roughly simplify the shape. Support data lightweighting, confidentiality measures, and packaging design through voxelization.

The voxelization feature of spGate converts complex and heavy CAD data into rough cube (voxel) models, serving as a useful function for confidentiality and data lightweighting. However, its applications do not stop there. By applying this method of intentionally simplifying shapes, it is possible to grasp the general form of the contents and develop packaging material designs accordingly.

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Maintenance management of infrastructure modeled with ClassNK-PEERLESS

Zero oversight of aging. Streamline current status understanding and maintenance management with ClassNK-PEERLESS.

ClassNK-PEERLESS creates piping models from point cloud data, achieving 3D modeling in accordance with design standards. At first glance, deformations such as bulges and dents due to aging are not represented, but by using the error evaluation function, the discrepancies between the point cloud and the model can be visualized with a color map. This enables the identification of areas of deterioration or deformation, aiding in the understanding and maintenance of infrastructure conditions. Furthermore, this error evaluation is compatible not only with models created by ClassNK-PEERLESS but also with comparisons to externally created 3D models. For example, after construction is completed, the point cloud can be overlaid with design data to verify construction accuracy and for inspection purposes. Rather than simply storing point clouds, modeling them contributes to the visualization of routine inspections, maintenance tasks, and construction quality.

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Field DX with point cloud modeling software ClassNK-PEERLESS!

Modeling point clouds into digital transformation assets. Utilized for current situation assessment, measurement, and interference verification!

"Point cloud data" obtained from 3D laser scanning and other methods is a "copy of the site" that records spatial information with a large number of points. However, as it is, the data volume is large, making it difficult to utilize. Therefore, modeling from point clouds becomes important. This allows for the transformation of mere measurement results into "digital information that can be utilized in business." By modeling point cloud data, the convenience in various situations such as data sharing, measurement, interference confirmation, utilization of existing 3D systems, and client reports is greatly enhanced. For those concerned about costs, we encourage you to experience ClassNK-PEERLESS modeling. With intuitive and easy-to-use functionality, you can model according to standards even without design knowledge, which is expected to reduce time and labor costs.

  • Modeler

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Deformation software for analysis mesh data 'AE-Deform'

Equipped with the ability to fit and deform mesh data for analysis to non-contact measurement data of real shapes! Enables analysis that reflects real shapes.

The shapes obtained from non-contact measurement of molds and products are deformed to create mesh shape data for analysis based on the STL. This allows for the integration of the "real" shape of the physical object into "virtual" analysis technology, making it possible to apply digital twin technology that reproduces the real world digitally. [Application as Real CAE Analysis in Press Panel Forming Analysis] By utilizing the mesh deformation technology of AE-Deform, it becomes possible to compare the virtual data of press panel products with the actual data based on the deformed mold shape that reflects the deformation and know-how. This enables optimization of modification plans and reduction of man-hours. [Application as Real FEM Analysis in Collision Analysis and Prototyping] With AE-Deform, it is possible to deform the mesh data for FEM analysis based on the product CAD data from the design phase to fit the actual shape of the press panel. By conducting FEM analysis using the deformed mesh data, realistic collision and safety performance analysis can be performed before actual collision tests. This can reduce the trial and error man-hours in testing through prior verification and improve development efficiency.

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Multi-data conversion software 'spGate' detects surface defects!

A slight anomaly in the surface can spark quality issues. Stay ahead with spGate.

At Company B, a press die manufacturer, there were concerns that subtle distortions in curved surfaces, if left unaddressed, could cause significant problems in later processes, leading to a demand for cause analysis and visualization. Although distortions are generally unlikely to occur in models created in CAD, increasing control points through "expected deformation" can locally induce distortions in curved surfaces. [Detection Method Using spGate] Based on the guidelines established by JAMA/JAPIA, checks are conducted for breaks between surfaces, micro patches, self-interference, and minimum curvature radius. Additionally, by enhancing visibility with zebra mapping and displaying curvature changes as a color map through polygonization, it becomes possible to detect defects not only in the X and Y axes but also in arbitrary directions.

  • Data conversion software

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Product inspection using point clouds 'spGauge' features for pressed products.

Equipped with specialized functions for press products such as hole position inspection, plate stop inspection, and edge line inspection!

Detection of hole shapes faithful to the actual pressed products The accuracy of the center position is quite important for holes used in the assembly of pressed products. Are you facing issues with the extraction accuracy of hole center coordinates in conventional inspection methods? spGauge can recognize "round holes," "square holes," and "long holes" from CAD data, and can automatically extract and inspect them from measurement point cloud data. Inspection of gaps and interference areas in shape inspection Automotive door panels are composed of multiple pressed parts. By utilizing non-contact measurement point cloud data of each pressed part along with CAD data, it is possible to virtually assemble them and detect gaps and interference areas between parts, obtaining numerical information as well. CATS (CAT-Solution) automatic detection of defects in pressed products This function detects defective areas from shape inspection results (color maps) and can provide details of the defects and instructions for countermeasures. - Edge warping - Twisting and wall warping - Springback - Spring go - Shape defects

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Press Plate Thickness Evaluation System 'T-Promotion' Thickness Increase/Decrease Rate Visualization

System development based on the request from the press industry to "efficiently determine the thickness of the molded panels"!

T-Promotion is a system that uses polygon data from the front and back of press panels (non-contact measurement data) to evaluate the thickness variation rate relative to the reference plate thickness. *Patent pending. It allows for the confirmation of trends in the overall thickness variation rate of the panel and eliminates measurement omissions. It is effective for detecting thickness reduction and necking areas. The application of thickness evaluation is effective in the following operations: - Utilizing thickness evaluation during the production preparation stage ✓ Confirming the occurrence of necking and cracking ✓ Identifying processes where thickness reduction occurs: Evaluating thickness between process panels, determining at which process the thickness reduction is happening ✓ Evaluating formability: When changing press conditions, identifying which conditions result in less thickness reduction - Detecting changes through regular thickness evaluations of panels after mass production and utilizing this for maintenance.

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Reverse engineering software 'spScan' design work efficiency improvement

Solving the challenges of CAD surface modeling for clay models in the early stages of design.

spScan is software that efficiently converts early design clay models into CAD. It reduces the labor required for CAD surface creation by over 60%, enables the creation of high-precision curved surfaces, and is adopted by design departments. It is suitable for design considerations and layout adjustments in the early stages of design. 【Effects of Application to Design and Clay Model Reverse Engineering】 - Reduces CAD surface creation labor by over 60% - Streamlines evaluation in the early design phase - Eliminates factors causing delays in development schedules - Efficiently converts clay models into CAD *For more details, please visit the page below or feel free to contact us.

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Product inspection using point clouds 'spGauge' automatically reflects drawing tolerances in 3D.

Automatic application of dimensional tolerances from 2D drawings to 3D models.

In the preparation for product inspection, there was a challenge where the information on dimensional tolerances existed only in 2D drawings, and the task of manually applying this to 3D models was very time-consuming and prone to human error. The "drawing import function" has made it possible to automatically recognize dimensional tolerance information from 2D DXF drawing data and directly reflect it in the corresponding 3D model. This significantly reduces the time required for inspection preparation. 【Features of the spGauge Drawing Import Function】 - Import of 2D drawing information: Information such as "dimensions," "geometric tolerances," and "datums" is imported from 2D drawing data (DXF) into the 3D coordinate space of spGauge. - Element identification and placement in 3D: The imported 2D drawing data is separated into elements such as front view and top view, and placed in the corresponding positions within the 3D shape data. - Automatic recognition of dimensions and geometric tolerances: Dimensional attributes such as dimension values, tolerance values, symbols, and leader lines are automatically recognized. - Automation of GD&T inspection: The recognized information is converted into spGauge's GD&T inspection attributes, enabling automatic inspection of the measured point cloud data! *For more details, please refer to the page below or feel free to contact us.

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Product inspection using point cloud 'spGauge' AI improves welding quality.

Significantly improving inspection accuracy and efficiency with AI welding spot inspection.

Conventional welding spot inspections have been conducted using visual confirmation, distance measurements, and contact measuring devices. However, these methods have faced challenges such as long measurement times, variability in results due to the operator, and low detection rates when the indentations are small. Particularly, when the shape reproducibility of 3D scanners is low, automatic detection can become difficult. The "AI Welding Spot Inspection" feature addresses these challenges, enabling simpler and more precise welding spot inspections. By analyzing the curvature gradient images projected onto the weld marks, AI reduces measurement time, improves detection accuracy, and eliminates variability in results caused by human operators, significantly contributing to the efficiency and reliability of welding quality management. **Features of spGauge AI Welding Spot Inspection:** - Achieves a high automatic detection rate even when the indentations of the weld marks are small or when the shape reproducibility of the 3D scanner is low. - Significantly reduces false detections compared to conventional inspection functions. - Supports a series of tasks including automatic pairing with 3D measurement data, automatic detection of positional deviations, and report generation. *For more details, please refer to the page below or feel free to contact us.*

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Product inspection using point clouds 'spGauge' Visualizing assembly deformation

To investigate the causes of product deformation and misalignment after assembly.

Even if individual parts are manufactured with high precision, it is not uncommon for parts to deform or misalign during the assembly or welding process. This can potentially affect the overall quality and performance of the product. The assembly evaluation function of "spGauge" analyzes the conditions of deformation and misalignment after assembly in detail, assisting in identifying causes and formulating countermeasures. By utilizing point cloud data obtained from non-contact measurement devices, it visualizes the degree of deformation and misalignment of each part after assembly using color-coded maps and vectors. This allows for an intuitive understanding of problem areas and their trends, contributing to efficient quality improvement activities. 【Features of spGauge Assembly Evaluation Function】 - High-precision fitting with CAD data: The segmented point cloud data is best fitted to the CAD data with high precision. - Visualization of deformation areas: Deformed parts are visually displayed using a color map, clearly identifying problem areas. - Visualization of misalignment: A duplicate of the CAD data is created at the surface point cloud data positions, displaying the direction and amount of misalignment using vectors and numerical values. *For more details, please refer to the page below or feel free to contact us.

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Multi-data conversion software 'spGate' backward compatibility, immediate solution!

Resolve compatibility issues with CAD data versions!

CAD data typically allows newer versions to open files from older versions (backward compatibility), but older versions cannot open files from newer versions (forward compatibility). This can create challenges in data collaboration with partners using different versions of CAD. "spGate" is a powerful tool designed to solve the version compatibility issues of CAD data. It can open the latest version of CAD data and convert it into a format that can be read by older CAD systems. Regardless of the version of your CAD system, it enables smooth data exchange and collaboration, significantly reducing time loss and effort associated with file conversion. 【Features】 - Compatibility between old and new CAD data: Converts new version CAD data into a format that can be opened by older version CAD. - Support for intermediate file formats: Supports intermediate file formats such as IGES and STEP. - Solid kernel compatibility: Compatible with solid kernels like Parasolid and ACIS. *For more details, please visit the page below or feel free to contact us.

  • Data conversion software

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Multi-data conversion software 'spGate' improves efficiency with nighttime batch processing!

Introducing a utility dedicated to batch processing! Maximize your business hours with spGate.

The task of individually converting large volumes of CAD data takes a significant amount of time and can lead to decreased operational efficiency. The utility software "spGate-Job-Manager," included with "spGate," was developed to address this issue. It allows for the batch registration of multiple conversion instructions (jobs) and enables automatic processing during off-peak hours, such as at night. This allows for efficient data conversion to proceed without interrupting daytime work, contributing to reduced labor costs and increased productivity. The option to specify the presence or absence of automatic healing is also available. **Features of spGate Job-Manager:** - Nighttime automatic conversion: By processing outside of business hours, it does not interfere with daytime PC usage. - Automatic healing control: The execution of automatic healing can be set at the time of job registration. - Batch job registration: Multiple jobs can be registered at once if they share the same conversion type. - Support for diverse processing: In addition to data conversion, it can also be utilized for other processes, such as IGES output of interference areas in CAD models and removal of hidden surfaces. *For more details, please refer to the page below or feel free to contact us.*

  • Data conversion software

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Multi-data conversion software 'spGate' achieves cost reduction and efficiency!

Consolidate maintenance and operational costs of multiple CAD systems with spGate! 85% reduction in annual costs!

When a company introduces multiple CAD software, there is the challenge of increasing maintenance costs and the complexity of operational management for each software. Expensive maintenance contracts and software update costs can become a financial burden. "spGate" addresses this issue by supporting various CAD formats with a single software, significantly reducing these costs and efforts. For example, there have been cases where the maintenance cost for multiple CAD systems, which was 2.71 million yen annually, was reduced to 380,000 yen per year with just one spGate, achieving a reduction of about 85%. 【Features and Benefits】 - Consolidation of maintenance costs: Aggregating the maintenance costs of multiple CAD licenses into spGate. - Simplification of operational management: Addressing various CAD formats with just one spGate, reducing the effort required for managing and operating multiple software. - Wide format support: Standard support for major 3D CAD data formats such as CATIA, NX, Creo, ALIAS, Rhinoceros, Maya, CAM-TOOL, IGES, STEP, STL, etc. *For more details, please download the PDF or feel free to contact us.

  • Data conversion software

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Multi-data conversion software 'spGate' for utilizing STL data in CAD

Freely manipulate STL data with CAD!

The STL data obtained from 3D printers, 3D scanners, and CAE software poses a challenge as it is difficult to edit directly in CAD systems. CAD systems excel at handling surface data in formats like IGES and are not suited for direct processing of STL data. The solution to this challenge is the CAD data multi-conversion software "spGate." By converting STL data to IGES data, spGate enables free editing of STL data within existing CAD systems. This allows for processes that CAD systems excel at, such as creating cross-sectional shapes and extracting contours, to be performed on STL data. 【Features and Benefits】 - Converts STL data to IGES data, enabling editing in existing CAD environments. - Equipped with a rich set of STL editing functions, including polygon reduction, smoothing, hole filling, and partial deletion. *For more details, please visit the page below or feel free to contact us.

  • Data conversion software

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Use of reverse engineering software 'spScan' for analysis

Contributing to the improvement of analysis accuracy through the digitalization of physical products.

In product analysis, the discrepancy between the design CAD and the actual shape can lead to inconsistencies with experimental results. Therefore, it is necessary to convert the actual shape into CAD data to verify the consistency of the analysis results. However, creating CAD data incurs costs and poses challenges in maintaining reproducibility. spScan enables the creation of CAD surfaces suitable for analysis purposes. This leads to improved analysis accuracy and resolves analytical challenges. - Significant reduction in reverse engineering man-hours - Creation of CAD surface configurations suitable for analysis - Improvement in analysis accuracy - Applicable to various analyses such as strength, assembly, and fluid analysis *For more details, please refer to the page below or feel free to contact us.

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Reverse engineering software 'spScan' for utilizing CAE data.

Shortening the lead time for mold creation by utilizing CAE analysis data.

CAE analysis data is output in polygon format, so converting it to CAD surfaces is essential for use in CAD/CAM/CAE. spScan efficiently converts polygon shapes into CAD surfaces, supporting the pursuit of optimal shapes. By utilizing the "partial reverse" method, CAD conversion can be achieved in a short time, reducing the lead time for mold production. - Efficiently converting CAE analysis data into CAD data - Short processing time through the partial reverse method - Supporting the CAE analysis process to seek optimal shapes - Enabling mold design that considers springback - Reducing the man-hours for mold modifications *For more details, please refer to the page below or feel free to contact us.

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Reverse engineering software 'spScan' for repairing damaged molds.

Rapid response to mold damage through digitization.

Damage to molds in mass production can disrupt production plans, making prompt action essential. spScan can perform non-contact measurements of the current shape of damaged molds and compare the obtained point cloud data with the CAD data from the initial design stage, allowing for "partial reverse" corrections only in areas where discrepancies exist. This enables the rapid preparation of CAD data necessary for repairs, preventing production line stoppages. - Identification and correction of discrepancies through comparison of measurement data and design CAD data - Efficient repair work using partial reverse methods - Reduction of re-damage risk and improvement of mold strength - Enables rapid repair of mass production molds, preventing production interruptions *For more details, please visit the page below or feel free to contact us.

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Reverse engineering software 'spScan' for restoring aging molds.

Efficiently redesigning and repairing aging molds.

Molds that have been used for a long time often lack 3D CAD data, making it necessary to create 3D data during design changes or repairs. The general process of creating 3D data in 3D CAD has challenges such as difficulty in importing measurement data, high labor costs for creating curved surfaces, and difficulties in managing errors. spScan is software that addresses these challenges. It specializes in reverse engineering from STL data, allowing for efficient creation of curved surfaces, reducing reverse engineering labor, and producing 3D data that is faithful to the original. - Smooth import of STL data, accommodating large data sizes - Significant reduction in reverse modeling labor - Creation of reverse models that are faithful to the original through error verification with STL data - Possibility of manufacturing new molds that restore old molds - Establishment of a system that ensures the mass production of current products is not disrupted *For more details, please refer to the page below or feel free to contact us.

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Reverse engineering software 'spScan' for the production of copy molds.

Support for the digitization of hand-finished molds.

spScan provides a "partial reverse function" that allows for the non-contact measurement of the final shape of hand-finished press molds, converting it into point cloud data and reflecting it in CAD data. This enables accurate CAD representation of shapes that have been manually modified, significantly reducing the number of trial and error iterations during the production of secondary molds from 6 to 2 (a 65% reduction in man-hours), achieving substantial efficiency and cost savings. - Accurately reflects hand-finishing information of molds in CAD - Significantly reduces the number of trials and man-hours during secondary mold production - Allows for partial reverse design with high modification efficiency - Utilizes point cloud data to visualize discrepancies between the actual product and design - Capable of digitizing the know-how of skilled technicians *For more details, please refer to the page below or feel free to contact us.

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[Free trial version available] Software 'Raksun' that assists in dimension creation.

Easy dimension layout as intended by the designer. Simply select a shape and press a button to automatically arrange necessary dimensions such as outer dimensions and hole spacing!

"Raksun" is an add-in software developed with the concept of "easy dimension creation." It assists in dimension creation within your current CAD environment. This time, we are releasing a trial version of the AutoCAD-specific add-in software in advance! It will be available for free until August 31. ✓ Automatic dimension creation    → Reduction of human errors ✓ Standardization of in-house creation rules    → Reduction of variations ✓ Time-saving in drawing tasks Try it out first and experience the changes in your work. ▼ Download the free trial version from the URL below ▼

  • 2D CAD machine

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Sakura3D SCAN

Quickly and easily obtain 3D data of the target object (mesh, point cloud)!

Quickly and easily, with just an iPad Pro equipped with a LiDAR camera, you can obtain, preview, and output/share 3D scans of objects. Sakura3D SCAN allows you to quickly and easily capture point clouds (full color) and polygon meshes of objects. You can preview, share, and output the captured point clouds and meshes.

  • 3D measuring device
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Reverse engineering software 'spScan'

Easily create freeform surfaces that are easy to handle with CAD/CAM/CAE from non-contact point groups!

"spScan" is a reverse engineering software that can create high-quality surfaces from point cloud measurements. It is utilized as a tool to support product design and analysis in various manufacturing industries, including automotive, home appliances, and medical devices. With continuous development and improvements, it features functions that reflect various user needs. It enables surface creation tailored to specific purposes, such as "reproducing faithful shapes with minimal error from point clouds" and "creating smooth surfaces with fewer control points." 【Features】 ■ Surface creation ■ Evaluation functions ■ Design ■ Analysis ■ Design and prototyping *For more details, please download the PDF or feel free to contact us.

  • Other CAD related software
  • Other CAM related software
  • Other analyses

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High-performance inspection tool 'spGauge'

Providing high-precision inspection results with appropriate alignment methods tailored to the inspection target and purpose!

The "spGauge" is a high-performance inspection tool that not only compares point cloud data with CAD data but also enables the alignment of point cloud data from master products with the point cloud data of the measurement target. Additionally, it supports alignment methods using overall shapes or parts, as well as reference features (such as planes, lines, and hole positions). This allows users to select the appropriate alignment method based on the inspection target and purpose, resulting in high-precision inspection results. 【Alignment (Excerpt)】 ■ Alignment at reference features ■ Alignment at cross-sections ■ Touch alignment ■ Alignment that matches corresponding surfaces *For more details, please download the PDF or feel free to contact us.

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CAD data multi-conversion software 'spGate'

Standard support for major data formats. Achieving a smooth connection from design to manufacturing! With the all-in-one translator, spGate.

"spGate" is an all-in-one product developed as an evolved form of a data translator to connect the four main processes of "design, analysis, processing, and inspection" in the manufacturing industry. It enables smooth data exchange between these intricately intertwined processes. Additionally, it supports a wide range of file formats, eliminating the need to purchase expensive options to accommodate the data formats of new business partners. 【Features】 ■ Defect detection in accordance with PDQ guidelines ■ Easier defect correction functionality than CAD systems ■ Reduced analysis time and confidentiality protection through simplification ■ Instantly reduces a 50,000 surface CAD model to 1,000 surfaces ■ Simulates the occurrence of wrinkles *For more details, please download the PDF or feel free to contact us.

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[Example] Automatically create dimensions with the push of a button.

Automation of dimension creation processes and efficiency improvement of editing tasks! Significant reduction in drawing creation man-hours.

We would like to introduce a case where we undertook contract development. We received an inquiry from a customer who designs molds using commercially available 3D CAD, stating, "In order to request processing from external partners, it is necessary to create drawings for all mold components, but since there are 200 to 300 parts, a significant amount of labor is required for drawing creation." In response, we developed a system that automatically generates various dimensions for the unfolded drawings created in 3D CAD. To enable efficient adjustment of dimensions, we also prepared a separate tool for dimension editing. [Challenges] ■ A significant amount of labor was required for drawing creation. ■ We wanted designers to use their labor for other value-added tasks. ■ Rework occurred due to mistakes in entering dimension tolerances and omissions in dimension entries. *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services

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[Case Study] Rapid Design of Aluminum Frame Property

Chronic shortage of design man-hours resolved! Able to respond to more estimate requests.

We would like to introduce a case where we undertook commissioned development. In this case, we faced challenges not only in responding to the chronic shortage of design man-hours due to the increase in the number of estimates but also in addressing the growing customer demands, such as "the large-scale and complexity of projects leading to large amounts of data," "the increase in design man-hours due to the large-scale and complexity of projects," and "the enhancement of assembly services." To provide assembly services while addressing the large-scale and complexity of projects, we examined systems aimed at optimizing the entire process and reducing the man-hours required for the entire process from design to manufacturing data creation. [Challenges] ■ Large-scale data due to the large-scale and complexity of projects ■ Increase in design man-hours due to the large-scale and complexity of projects ■ Enhancement of assembly services *Please feel free to contact us for more details.

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