タカキ製作所 List of Products and Services

We would like to introduce the "Tap (Drill) Stand" that we have manufactured. When using a hand drill to create holes or drive screws, a lack of support can result in angled holes. However, by using this product, you can drill holes or process screws vertically in relation to the object. All hand drills used in our company are equipped with this product, which is one reason why our sheet metal processed parts are finished with precision. 【Recommended Points】 ■ Allows vertical hole processing and screw processing in relation to the object ■ Can be used with existing products ■ Original product from Takaki Manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce a system developed by our company to monitor the operational status of equipment within the factory. We received requests from customers indicating that it was difficult to understand the operational status of equipment in the factory and inquired whether it could be displayed collectively on large monitors. In response, we developed and produced this system. By connecting the "Operational Aggregation BOX" to existing signal lights, it allows for understanding the operational status of the equipment and enables information sharing from locations away from the work site, making it a groundbreaking system. 【Recommended Points】 ■ It can be implemented at a low cost by utilizing existing signal lights compared to wireless types. ■ Since it uses analog connections, the source system (Win/PLC) is not a concern. ■ The system can be constructed even with a mix of old and new equipment and manufacturers. ■ Wired connections eliminate concerns about interference in wireless bands. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our stainless steel nameplates that can be displayed on equipment, shelves, and fixtures provided by our company. This product is a nameplate made by engraving (etching) text on a 1mm thick stainless steel plate. It does not peel or tear, allowing for the maintenance of 5S standards at all times, and being made of stainless steel, it also has an attractive appearance. For customers who wish to place an order, we can accommodate your desired plate size and text, and we can produce even a single piece. 【Overview of the Case】 ■ Processing Method: Engraving (Etching) ■ Material: Stainless Steel ■ Size: Custom Size ■ Accuracy: ±0.3 *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our stainless steel "small diameter nozzle" manufactured by our company. This product is a part of the nozzle that uses air for suction in the semiconductor inspection equipment produced by our company. As for the features in processing, it has been designed to facilitate maintenance and handling by performing additional machining with lathe processing and milling to create a part that can be grasped by tools. 【Case Overview】 ■ Processing Method: Small diameter lathe processing ■ Material: Stainless Steel SUS304 ■ Size: φ8 (Outer diameter φ3.5, Inner diameter φ2.0) × L30 ■ Precision: General machining precision *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce the stainless steel precision plate components used around the cameras of semiconductor manufacturing and inspection equipment that we have produced. A key point in the processing is that the thin plate cutting is performed using a four-sided milling process. Due to the thin thickness of the material, we paid attention to distortion while ensuring dimensional accuracy. Our company is also skilled in processing stainless steel precision plates used in such semiconductor manufacturing equipment. 【Case Overview】 ■ Processing Method: Four-sided milling cutting ■ Material: Stainless Steel SUS440C ■ Size: Total length 42, width 318, height 2 ■ Accuracy: ±0.02 *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

This handbook explains the introduction of automation and labor-saving devices. It includes topics such as "Which processes should be automated?" as well as "Proposals for automating inspection processes tailored to product applications" and "Proposal services for automation, semi-automation, and labor-saving from conceptual design," among many others. Additionally, we provide detailed information on numerous implementation examples and reasons why Takaki Seisakusho Co., Ltd. is chosen, so please take a moment to read through it. [Contents] ■ Basic knowledge for introducing automation and labor-saving ■ Learn about case studies and patterns for introducing automation and labor-saving! ■ Publisher information *For more details, please refer to the PDF materials or feel free to contact us.

• Visual Inspection Equipment
• Other inspection equipment and devices

We offer a "Device Frame and Stand Assembly (Equipment Installation) Service." For example, even for a single main frame, if we produce it using external partner companies, it involves multiple processes and companies: "the frame is processed by a sheet metal manufacturer," "the procurement of adjusters and busbars is handled by a general manufacturer," and "the installation of parts and equipment on the stand/frame is done in-house." Our service provides a comprehensive solution from the procurement of necessary equipment for the stand frame. Since specialized engineers in machine assembly and construction handle the work, we guarantee quality. [Features] - Comprehensive service from procurement of necessary equipment for the stand frame - Capable of designing base frames and stand frames - Quality is guaranteed as specialized engineers in machine assembly and construction handle the work *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services
• Other services

We would like to introduce our "Base Plate Frame" designed for semiconductors. This frame is used for transporting heavy objects, and it is possible to install LM guides on the upper surface. Therefore, a precision of ±0.5mm is required for the surface where the LM guides will be installed, and we take care to ensure that no distortion occurs during welding. 【Product Attributes】 ■Industry: Semiconductors ■Process: Transport Process ■Size: 2,500×1,000×50 ■Precision: ±0.5mm ■Material: Steel + Coating *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other semiconductor manufacturing equipment

We would like to introduce the "Ultrasonic Testing Equipment Base Frame" that we manufactured. This frame has specific requirements for the parallelism and flatness of the surface, as well as dimensional accuracy concerning the diagonals, since parts and machine units will be attached to it. Therefore, we considered the distortion during welding and examined the welding process, and performed surface machining on the top and bottom using a gantry machining method. Finally, taking into account the purpose of rust prevention and the color of the equipment, we also applied baked-on paint. 【Product Attributes】 ■Industry: Industrial Equipment ■Size: 1200×800×400 ■Accuracy: Approximately JISB0408 Class B ■Material: Steel + Coating *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services

We would like to introduce the "frame for semiconductor manufacturing equipment" that we have produced. To prevent vibrations during operation, it is made from thick square pipes. The installation area, which supports the aluminum main base, is machined using a gantry machining process to achieve a flatness of within 0.1mm for precision. Our company specializes in the production of frames and structures that have been precision machined using such gantry machining techniques. 【Product Attributes】 ■ Industry: Semiconductor ■ Process: For inspection ■ Size: Overall length 1200 × width 900 × height 650 ■ Precision: ±0.5mm ■ Material: Steel + Coating *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other semiconductor manufacturing equipment

We would like to introduce the "Semiconductor Manufacturing Equipment Machine Frame" that we designed and manufactured. The material used is an equilateral angle pipe of size 50*50. It is assembled through welding. Additionally, this machine frame serves as the base for the equipment, and since heavy objects will be placed on the top surface, sufficient strength is required at the joints where the angle pipes are connected. Therefore, we have processed it to maintain strength through full circumferential welding. 【Product Attributes】 ■Industry: Semiconductor-related ■Process: Inspection process ■Features: Frame for laser marker ■Size: Overall length 1800 × width 1700 × height 710 ■Accuracy: ±0.5mm ■Material: Angle pipe SS400 SPCC + coating *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other semiconductor manufacturing equipment

In this document, we present reference examples of "frames, enclosures, and structures." We introduce various items including "machine frames for semiconductor manufacturing equipment," "base frames for ultrasonic testing devices," and "transportation base frames for semiconductors." Our company also offers "enclosure frame and main base zero assembly processing services." We encourage you to read on. 【Featured Examples】 ■ Machine frames for semiconductor manufacturing equipment ■ High-precision frame for semiconductor equipment (flatness 0.1) ■ Base frames for ultrasonic testing devices ■ Transportation base frames for semiconductors ■ Equipment frame and structure assembly (accessory installation) services *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Other semiconductor manufacturing equipment

We would like to introduce one of the sheet metal processed parts manufactured at Takaki Seisakusho, the "Painting Hanger." This hanger is used to suspend products when spraying paint (coating agent) onto automotive parts and construction machinery parts during mass production processing. In the mass production painting process, the shapes and sizes vary greatly for each engineer's product, so we promise to design and manufacture hangers according to your requirements. 【Product Attributes】 ■ Industry: Automotive, Cooking Equipment ■ Process: Other ■ Features: Consumable ■ Size: Various ■ Precision: Approximately JIS B0408 Class B *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services

Introducing the "Golf Bag Dedicated Shelf" designed and manufactured by Takaki Seisakusho. By using SUS pipes for processing, we prevent rust caused by wind and rain, and we determine the dimensions according to the customer's specifications. Additionally, we can also manufacture and paint using steel instead of stainless steel. The paint color can be freely selected. 【Product Attributes (Excerpt)】 ■ Industry: Other (Golf Course) ■ Process: Sheet Metal Processing ■ Features: Custom shelf designed to fit golf bags ■ Size: 1500×1500×300 ■ Precision: Approximately JISB0408 Class B ■ Material: SUS304 *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Storage

We would like to introduce the "Product Storage Shelf" used in the manufacturing line produced by Takaki Manufacturing Co., Ltd. In recent years, with the increase in natural disasters, earthquakes have frequently occurred in various regions. In the manufacturing industry, we use shelves to store various equipment at manufacturing sites, and disaster prevention measures for equipment such as shelves have become essential. In response, our company has developed a "Fall Prevention Fence" that can be installed on existing shelves to prevent products from falling. It can be produced in various sizes and materials. If you are considering fall prevention measures for existing shelves or earthquake countermeasures, please contact us. 【Features】 ■ Fall Prevention Fence: Simply install it on existing shelves to prevent products from falling. ■ Size: Custom processing available to match shelf dimensions (measurement required). ■ Material: Acrylic sheets / pipes / SUS sheets (punching, etc.) are available. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Storage

We would like to introduce the "Mask Storage Shelf" designed and manufactured by Takaki Seisakusho. It features a fall prevention mechanism to ensure that photo masks do not accidentally fall. Even in a clean environment, photo masks can attract fine dust due to static electricity, so we have applied Teflon sheets to the base of the shelf to suppress dust. Additionally, the bottom and back surfaces are made of SUS round bars to minimize contact points with the photo masks, which is another notable feature. This is a proposal that only a company with a long track record in the semiconductor industry can offer. 【Features】 ■ Fall prevention mechanism ■ Teflon sheets applied to the base of the shelf to suppress dust ■ Bottom and back surfaces made of SUS round bars to minimize contact points with photo masks *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Storage

In this document, we introduce the "work shelves" designed and manufactured by Takaki Seisakusho. We feature examples such as the "photo mask shelf (with fall prevention)" for semiconductors, the "storage shelf and cart for factory materials" for construction, and the "painting hangers" for the automotive industry. Please take a moment to read through it. 【Featured Examples】 ■ Design and manufacture of mask storage shelves for semiconductors ■ Manufacture of photo mask shelves (with fall prevention) for semiconductors ■ Manufacture of storage shelves and carts for factory materials for construction ■ Design and manufacture of dedicated golf bag shelves for general customers ■ Design of painting hangers for the automotive industry *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other contract services
• Storage

We would like to introduce the "Golf Bag Cart" manufactured by Takaki Seisakusho. Due to concerns about rust and paint stains on the ground contact surface and bag support surface, these areas have been processed using SUS pipes. Other areas are made of painted iron. We determine the dimensions and paint color according to the customer's specifications. 【Product Attributes】 ■ Industry: Other (Golf Course) ■ Features: A cart for manually transporting bags at golf courses ■ Material: Iron (painted)/SUS ■ Remarks: Designed and manufactured in-house *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

We would like to introduce the "Rescue Stretcher" manufactured by Takaki Seisakusho, designed for transporting injured individuals. It is equipped with dampers to reduce shock during transport and features foot pedals to prevent movement when stationary. In this way, we can respond to customer requests and manufacture various customized carts. 【Product Attributes (Excerpt)】 ■ Industry: Industrial Equipment ■ Process: For Transportation ■ Additional Equipment: Shock Absorption ■ Size: 900×1800×600 (H) ■ Accuracy: ±1mm ■ Material: Painted Steel *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

Introducing the "Transport Cart with Storage Shelf" developed by Takaki Seisakusho Co., Ltd. By installing a foldable shelf, this cart can serve dual purposes: it can be used for transporting items with the shelf stored away, or it can be expanded into a workbench when stationary. Additionally, while the material is stainless steel, we can also manufacture other types, such as painted steel, based on your requirements. We can also create just the shelf portion to be retrofitted onto existing carts. 【Product Attributes】 ■ Industry: General FA ■ Process: Packing ■ Device Function: With tensioner ■ Target Work: Tape-like products supplied on reels *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

We would like to introduce a dedicated shelf manufactured by Takaki Seisakusho, designed for storing large construction materials. This shelf is painted using powder coating, entrusted to our partner companies that have been cooperating with us regularly. Each pipe is purchased, bent into the necessary shapes, welded, and assembled. Additionally, at the request of our customers, we have added casters to the bottom, allowing it to serve as both a storage shelf and a cart. 【Product Attributes】 ■ Industry: Construction and Building Materials ■ Process: Transportation and Packaging Process ■ Device Function: Cart ■ Features: Storage for shelves, etc. ■ Size: 1,500 × 700 × 1,500 mm ■ Precision: Approximately JISB0408 Class B *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

We would like to introduce the "hand-pushed cart" that our company has produced, which is used by nurses and caregivers when they move around various hospital rooms. Due to the use of materials such as alcohol, we have utilized SUS304. We listen to our customers' needs and determine the specifications, allowing for easy customization regarding the presence of caster stoppers, height adjustments for the handle, installation of drainage holes on the upper and middle shelves, and shelf height adjustments. 【Product Attributes (Excerpt)】 ■ Industry: Medical ■ Process: Transportation and Packaging Process ■ Target Work: Alcohol spray, cloths, etc. ■ Size: 1000*450*H1000 ■ Accuracy: Approximately JISB0408 Class B *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

This is a case study of the design and manufacturing of a cart by Takaki Manufacturing. Since dust control was a request from the customer, we have selected materials and manufactured the cart with that consideration in mind. Key points in the processing include that the cart's receiving plate is punched (for dust control), and by wrapping rubber around the sides, we ensure airtightness as well. 【Product Attributes】 ■ Industry: Semiconductor ■ Process: Transportation ■ Features: A cart for transporting products ■ Size: 735×615×480 ■ Precision: ±0.5mm ■ Material: Stainless steel square pipe *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

Introducing the "Vibration-Damping Transport Cart" developed by Takaki Manufacturing. A vibration-damping gel is installed between the tray and the cart to reduce vibrations during transport. A rubber sheet is attached to the outer circumference of the square pipe to prevent damage to people and equipment from collisions during transport. Additionally, the handle is made by bending a round pipe, making it less likely to cause injury if it collides with a person. Our company offers design and manufacturing tailored to our customers' needs, so please feel free to consult us if you have any issues with carts. 【Features】 ■ Use of vibration-damping gel ■ Equipped with rubber sheet ■ Handle designed with safety in mind *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

In this document, we introduce the "special carts" designed and manufactured by Takaki Seisakusho. We have included reference examples such as "vibration-proof carts" and "wafer transport carts" for semiconductors, "waste transport carts" for medical use, and "storage shelves and carts for factory materials" for construction. Please take a moment to read through it. 【Featured Examples】 ■ Design and manufacture of vibration-proof carts for semiconductors ■ Design and manufacture of wafer transport carts for semiconductors ■ Manufacture of waste transport carts for medical use ■ Manufacture of storage shelves and carts for factory materials for construction ■ Design of transport carts with storage shelves for semiconductors ■ Golf bag carts for general customers *For more details, please refer to the PDF document or feel free to contact us.

• Trolley
• Contract manufacturing
• Other contract services

This is an automation unit designed for automatically winding tape. It is a device that has been designed and manufactured by our company to meet the specific needs of our customers. In this unit, special considerations have been made in the design around the tape supplied from the unit reel to ensure that winding is performed with uniform tension. Additionally, it is possible to conduct automatic appearance inspections during the tape winding process as an optional feature, contributing to quality improvement and labor saving. 【Product Attributes (Specifications)】 ■Industry: General FA (Factory Automation) ■Process: Packaging ■Device Function: With tensioner ■Target Work: Tape-like products supplied from reels *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This is an example of a transport robot that can be installed inline in the manufacturing process. It is used to transport workpieces to the next process, capable of suctioning and transferring each individual workpiece. This product is an example of a transport robot, designed with versatility in mind, allowing for flexible design adaptations to changes in workpiece size or significant alterations in cycle time. 【Product Attributes (Specifications)】 ■Industry: General FA (Factory Automation) ■Process: Any ■Function of the device: Automatically transfers and transports workpieces between manufacturing processes ■Additional machinery: Integrated from supply to storage *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines

This is a semiconductor substrate supply tray loader device. It is an example of a device used to supply substrates in the later stages of semiconductor manufacturing. It is characterized by its ability to operate at relatively high speed and precision while preventing damage to the workpiece, allowing for accurate, fast, and high-quality movement. 【Product Attributes (Specifications)】 ■ Industry: Semiconductor (FA) ■ Process: Supply Device ■ Device Function: Supplies substrates on JEDEC-sized trays to the next process equipment ■ Target Work: Substrate-related, IC-related ■ Notes: Device size: W650×D1200×H1380 ■ Features: Barcode reading of the target object is possible at the stop position *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This is a magazine supply/storage machine. The customer's request was originally to create a dedicated magazine supply/storage machine to be placed before and after an inspection device that was being manufactured for inline use. Therefore, our company designed and manufactured the equipment used for the magazine set section on the supply side (the magazine is transported by reciprocating motion) and the magazine set section on the storage side, and provided it to the customer. 【Product Attributes (Specifications)】 ■Industry: Semiconductor ■Process: Inspection process (Supply/Inspection/Storage) ■Function of the equipment: Supply/Inspection/Storage *For more details, please refer to the PDF document or feel free to contact us.

• Circuit Board Inspection Equipment

This is a supply, alignment, and storage device for ICs within a magazine in the IC chip manufacturing process. The customer's request was for a device that has a front-and-back inversion function between magazine supply and storage (both using reciprocating transport). The magazine is transported to the magazine elevator, where it is moved up and down by chucking. After inverting the IC inside the device, the substrate is transferred to the magazine storage section. Compared to performing processes such as inversion by hand, this design and manufacturing case allows for more efficient operations and has successfully reduced labor costs. 【Product Attributes (Specifications)】 ■ Industry: Semiconductor industry ■ Process: Transport/Alignment ■ Device Functions: Supply/Alignment (Front-and-Back Inversion)/Storage *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This is a supply/storage machine that handles the pre- and post-processes of the plasma cleaning machine. We received an inquiry about wanting to automate the magazine supply/storage machine specifically designed to operate inline before and after the plasma cleaning device, and we responded to it. The equipment provided this time functions in two processes: the magazine set section on the supply side (with reciprocating transport for the magazine) and the magazine set section on the storage side, enabling efficient supply and storage. 【Product Attributes (Specifications)】 ■ Industry: Semiconductor ■ Process: Cleaning process (supply/cleaning/storage) ■ Equipment functions: Supply/cleaning/storage ■ Features: - Operation panel installed only on the supply side - No panel on the storage side, compatible with CD *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines
• Other machine elements

This document is a collection of case studies featuring examples of supply, storage, and handling equipment. It introduces examples such as plasma cleaning machine supply/storage units for semiconductors, substrate supply tray loader devices, inline transport devices, and transfer robots, accompanied by product images. Please feel free to download and read it. 【Contents】 ■ Plasma cleaning machine supply/storage units for semiconductors ■ Supply, alignment, and storage devices for ICs in magazines for semiconductors ■ Magazine substrate supply/storage units for semiconductors ■ Substrate supply tray loader devices for semiconductors ■ Inline transport devices and transfer robots ■ Tape winding automation units *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Transport and handling robots

We would like to introduce our company's "Lime Spreader" for poultry, eggs, and livestock. Many livestock producers face significant labor challenges, such as the use of shovels and wheelbarrows for spreading, despite the heavy workload, due to the aging workforce and labor shortages. This product was developed to promote labor-saving measures. Additionally, the Ministry of Agriculture, Forestry and Fisheries and the National Association of Livestock Hygiene Guidance recommend the spreading of quicklime around farms in their guidelines. 【Features】 ■ The lime spread width is 750mm, allowing for wide-area distribution. ■ The spreading thickness is 3-5mm, which is substantial. ■ Spreading occurs only when moving forward. ■ The structure prevents spreading while moving backward. ■ Spreading area (when filled with 40kg): approximately 100m² to 130m². *For more details, please refer to the PDF document or feel free to contact us.

• others

Takaki Manufacturing has been creating devices to meet customer needs, focusing on precision sheet metal processing and precision machining since its establishment in 1952. Recently, we have been committed to producing devices that satisfy customers in manufacturing processes that require high precision, particularly in semiconductor manufacturing equipment, utilizing the skills we have developed over the years. We respond to customer needs by leveraging our extensive experience and specialized technology in automating, labor-saving, and improving the efficiency of production equipment. 【Design and Manufacturing of Various Labor-Saving and Automation Machines】 ○ Labor-saving devices ○ Automation devices ○ Mass production devices ○ Automatic supply devices ○ Storage devices ○ Automation systems ● For more details about the company, please download the PDF or contact us.

• Taping Machine

The "ETM-8000" is a tray supply type embossing and stamping device. It reduces product damage through direct insertion. It comes standard with in-pocket 2D inspection, and 3D ball inspection can also be added. 【Features】 ■ Compatible with CSP – up to 20mm ■ Processing capacity: up to 8500 UPH *For more details, please download the PDF or feel free to contact us.

• Taping Machine