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クボタ 東京本社/膜システム部

addressTokyo/Chuo-ku/Kyobashi 2-1-3, Kyobashi Trust Tower
phone03-3245-3773
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last updated:May 13, 2020
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Membrane separation device "Liquid Membrane" *Case study materials available

Increase in wastewater treatment capacity for frozen food, bread and confectionery manufacturing factories, and seafood processing plants! Responding to the increase in wastewater due to increased production.

The "in-liquid membrane" is a membrane separation device that separates activated sludge from treated water. By using the membrane separation activated sludge method, it demonstrates high wastewater treatment capacity and achieves good water quality. It can also accommodate the increase in wastewater due to increased production. It has been implemented in over 600 wastewater treatment facilities in various locations, including frozen food, bread and confectionery manufacturing factories, and seafood processing plants. 【Features】 ■ Capable of handling increased wastewater volume due to production increases ■ Introducing the "in-liquid membrane" into existing facilities significantly increases the load capacity without the need for tank expansion ■ A "liquid membrane package" that includes accessories such as pumps and blowers is also available for sale ■ Ensures clean treated water *We are currently offering case study materials for food factories and information on the "liquid membrane package." Please check under "Download." Feel free to contact us for inquiries.

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Case Study of Membrane Introduction in Liquid: Wastewater Treatment Equipment for Processing Animal and Vegetable Oils and Fats

High-concentration wastewater containing grease is transformed into clear treated water! Introduction of a case using liquid membranes.

This is an introduction to a case where a liquid membrane was introduced into the wastewater treatment facility for animal and vegetable oil processing. During the expansion of the factory, consideration was given to the discharge river, resulting in the modification of the wastewater treatment facility to a membrane separation activated sludge method. Although it involves high-concentration wastewater containing oil and fat, by combining floating separation equipment with the membrane separation activated sludge method using liquid membranes, clear treated water is consistently obtained. This treated water is effectively utilized for snow melting in winter and for irrigation of young plants in summer. Excess sludge is dewatered and then incinerated. The waste heat generated during incineration is used for heating water, which is effectively utilized for cleaning water within the factory. [Case Study] - Location: Niigata Prefecture - Type of wastewater: Animal fat processing wastewater - Treated water volume: - 95m³/day - +5m³/day (dewatering filtrate) - Operation: Since June 2009 *For more details, please refer to the PDF document or feel free to contact us.*

  • Water treatment equipment

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【Case Study of Membrane Introduction in Liquid】 Livestock (Cattle and Pigs) Wastewater Treatment Equipment

Demonstrating stable processing performance even against varying loads due to seasonal changes! Introduction of a case using a liquid membrane.

This is an introduction to a case where a liquid membrane was introduced into livestock (cattle and pig) wastewater treatment facilities. In Ugo Town, Akita Prefecture, a farming and livestock circulation system has been established to raise safe, secure, and delicious Ugo beef by feeding cattle with additive-free feed made from a mixture of rice straw and rice bran, and utilizing cattle manure for rice cultivation. At the core of this system is the compost center, which produces high-quality organic compost called "Ugo Yuki" in the compost fermentation building and properly treats cattle and pig urine in the urine treatment facility. The adoption of the liquid membrane enables stable discharge of clear treated water. The treated water is used as agricultural water in the irrigation channels where it is released. 【Case Details】 ■ Location: Ugo Town, Akita Prefecture ■ Wastewater Type: Cattle and pig urine ■ Treated Water Volume: 24.2 m³/day ■ Operation: From April 2001 (expanded in April 2006) *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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[Case Study of Membrane Introduction in Liquid] Wastewater Treatment Equipment for Aquaculture Processing (Salmon and Trout)

Absorbing load fluctuations according to the situation, demonstrating stable processing performance! Introduction of a case study using a liquid membrane.

This is an introduction to a case where a liquid membrane was introduced into wastewater treatment facilities for fish processing (salmon and trout). Just like the efforts for HACCP in the manufacturing process, attention is also paid to wastewater treatment. However, the previous batch method was complicated and posed challenges in operational adjustments. To ensure absolutely safe treated water quality, a membrane separation activated sludge method was introduced, modifying the existing setup. With maintenance support from Kubota Membrane, stable treatment over a long period was achieved. 【Case Study】 ■ Location: Miyagi Prefecture ■ Type of wastewater: Fish processing wastewater ■ Treated water volume: 200m3/day ■ Operation: From April 2010, (resumed) August 2011 onwards *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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[Case Study of Membrane Introduction in Liquid] Food (Meat) Wastewater Treatment Equipment

The equipment is compact and easy to maintain, resulting in reduced labor costs! Introduction of a case study using a liquid membrane.

This is an introduction to a case where a liquid membrane was introduced into wastewater treatment equipment for food (meat) processing. In this facility, due to the increased burden on the wastewater treatment equipment, we addressed the issue by modifying the existing system to a membrane separation activated sludge method. Currently, the load fluctuates significantly due to differences in the ratio of production items and changes in production volume, but the treated water is clear and stable. The customer stores the treated water as local fire-fighting water, preparing for emergencies. Kubota Membrane conducts remote monitoring through a liquid membrane guarantee system and provides detailed support for daily maintenance. [Case Study] ■ Location: Ehime Prefecture ■ Type of wastewater: Wastewater from meat processing plant operations, line cleaning wastewater ■ Treated water volume: 1,000m3/day ■ Operation: Since March 2004 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Case Study of Membrane Introduction in Liquid: Wastewater Treatment Equipment for Food (Confectionery)

Without interrupting the processing, power up the equipment! Introduction of a case where a liquid membrane was introduced into food wastewater treatment equipment.

This is an introduction to a case where a liquid membrane was introduced into wastewater treatment equipment for food (confectionery) processing. When updating and enhancing the existing wastewater facilities, the key points were "stable treatment capacity" and "no concerns about operational downtime." The rich track record and robust support system of the liquid membrane received high praise in this regard, leading to its adoption. Additionally, during the renovation work, a method was employed to replace the membrane system without stopping the wastewater treatment. The liquid membrane ensures stable water quality and treatment volume, proving to be very beneficial. [Case Study] ■ Location: Yamanashi Prefecture ■ Type of wastewater: Food factory (confectionery) wastewater ■ Treatment volume: 1,000m3/day (+500m3/day: conventional method) ■ Operation: Since July 2006 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Case Study of Membrane Introduction in Liquid: Wastewater Treatment Equipment for Cosmetics

Doubling the processing capacity without expanding the water tank! Introduction of a case study on the stable water quality of treated water with the introduction of a liquid membrane.

This is an introduction to a case where a liquid membrane was introduced into wastewater treatment equipment for cosmetics. Due to changes in products and an increase in production volume, it became necessary to enhance the wastewater treatment facilities. The membrane separation activated sludge method, which allows for the modification and utilization of existing treatment equipment, was adopted. By maximizing the use of the liquid membrane and existing facilities, it became possible to treat twice the amount of water without the need for additional tanks. Additionally, with the use of a guarantee system, daily support from Kubota Membrane Corporation ensures stable performance. [Case Study] ■ Location: Hyogo Prefecture ■ Type of wastewater: Cosmetic wastewater ■ Treated water volume: 60m3/day ■ Operation: From November 2000 and from January 2006 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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【Case Study of Membrane Introduction in Liquid】 Nutritional Supplements and Pharmaceutical Wastewater Treatment Equipment

Simultaneously achieve improvement in treated water quality and enhancement of treatment capacity! Introduction of case studies on liquid membrane implementation.

This is an introduction to a case where a liquid membrane was introduced into wastewater treatment facilities for nutritional products and pharmaceuticals. To accommodate the expansion of production volume, we adopted a membrane separation activated sludge method that effectively utilizes existing systems. "We are able to consistently obtain clear water quality without SS, making management easier, and we are very satisfied. This equipment is perfect for our company, which harmonizes with the natural environment," is the feedback we have received. [Case Study] ■ Location: Saga Prefecture ■ Type of wastewater: Nutritional products and pharmaceuticals ■ Treated water volume: 1,300 m3/day (existing 700 m3/day) ■ Operation: From October 2006 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Case Study of Liquid Membrane Introduction: Linen Supply and Cleaning Wastewater Treatment Equipment

Achieving planned wastewater reuse targeting high-concentration wastewater! Introduction of a case study on membrane introduction in liquid.

This is an introduction to a case where a liquid membrane was introduced into linen supply and cleaning wastewater treatment facilities. With the relocation of the production factory, a membrane separation activated sludge method utilizing a liquid membrane for wastewater treatment was adopted. In washing and reusing rental wipes made from raw materials such as used clothing and cutting scraps, the liquid membrane contributes to properly treating and recycling the cleaning wastewater generated in the process. Although it involves treating high-concentration wastewater with a lot of oil and other substances, the combination of oil-water separation, pressurized flotation treatment, and membrane separation activated sludge treatment, reflecting the unique know-how accumulated over the years, has achieved the expected treatment performance. [Case Study] - Location: Saitama Prefecture - Type of wastewater: Industrial and printing-related wipe cleaning wastewater - Treated water volume: 250m3/day (reuse rate 80%) - Operation: From November 2008 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Case Study of Liquid Membrane Introduction: Building Reuse Water System

No discomfort near the equipment with the stability of biological treatment and deodorization performance! Introduction of case studies on liquid membrane implementation.

This is an introduction to a case study of introducing a membrane bioreactor for gray water systems in a commercial building. In a landmark commercial facility located in Omotesando, a trendsetting area, the client has adopted a gray water system using a membrane bioreactor as a kitchen exclusion facility. The treated water is reused as toilet flushing water. In this facility, a deodorization system has been installed to consider the surrounding facilities that attract large crowds. Thanks to the deodorization performance and the stability of the treatment using the membrane bioreactor, there are no odor concerns even near the equipment. Additionally, due to meticulous management, the entire facility has a neat and orderly atmosphere. [Case Study] ■ Location: Tokyo ■ Type of wastewater: Kitchen wastewater from a wedding venue, general wastewater (offices, wedding venue, commercial facilities) ■ Treated water volume: 113.5m3/day ■ Operation: Since March 1999 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Case Study of Membrane Introduction in Liquid: Beer Brewing Wastewater Treatment Equipment

Achieving expected processing performance with the replacement of membranes of different shapes! Introduction of case studies on liquid-phase membrane implementation.

This is an introduction to a case where a liquid membrane was introduced into a beer brewing wastewater treatment facility. The customer, with the catchphrase "Adding flavor to beer! Bringing happiness to life!" is dedicated and stubborn in their beer production. They faced significant seasonal fluctuations in sludge load, making it challenging to operate the wastewater treatment. However, following advice from a certain company that also provided guidance on the operation of the treatment facility, they replaced the hollow fiber membrane from another company with a liquid membrane, hoping to improve maintenance. Currently, they are operating stably as initially expected. [Case Study] ■ Location: Nagano Prefecture ■ Type of wastewater: Beer brewing wastewater ■ Treated water volume: 90m3/day ■ Operation: From April 1996, (replacement with liquid membrane) from May 2009 *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Liquid membrane unit "RM/RW series"

Achieving space-saving and energy-saving through the expansion of effective membrane area!

The "RM/RW Series" is a liquid membrane unit that can process both initial and running costs at a low price. The membrane sheets used are the same as our proven conventional products. It can adapt to various types of wastewater (sewage and industrial wastewater), and the system becomes simpler. Furthermore, the number of required membrane units per treated water volume is reduced, allowing for a smaller installation area. 【Features】 ■ Expanded effective membrane area ■ Space-saving ■ Energy-saving *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Kubota Liquid Membrane Package

Package the liquid membrane with related equipment to quickly support your wastewater treatment facility!

Utilizing the compactness of membrane separation methods with liquid membranes, by integrating everything into an all-in-one package including a membrane blower, suction pump, and control panel, installation work becomes easy and allows for a smooth startup. There is no need for sedimentation tank management as in conventional methods; instead, numerical management is the main focus, making it easy to understand, and maintenance is straightforward, enabling stable operation. Furthermore, by combining it with a liquid membrane guarantee system, you can use it with peace of mind for an extended period. 【Features】 ■ Quick and easy on-site installation ■ Reliable and stable treated water quality ■ Simple maintenance *For more details, please refer to the PDF document or feel free to contact us.

  • Water treatment equipment

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Immersion-type membrane separation device "Liquid Membrane"

You can obtain clean treated water that does not contain SS or pathogenic E. coli.

The "Liquid Membrane" is a submerged membrane separation device that utilizes a micro-porous membrane developed to achieve environmentally friendly wastewater treatment. The membrane bioreactor (MBR) utilizing the "Liquid Membrane" is a compact system compared to conventional methods, yet it provides advanced treated water and easy maintenance. With over 5,500 units delivered, it is active in a wide range of fields. 【Features】 ■ Clean treated water ■ Comprehensive after-sales service ■ Easy maintenance *For more details, please download the PDF or contact us.

  • Water treatment equipment

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