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"Pinsonic" is an environmentally friendly product that does not use adhesives. Thanks to ultrasonic welding, it can bond materials with thermoplastic properties without the use of adhesives, allowing for binderless bonding. This makes it easy to separate during disposal and enables recycling. Please feel free to contact us when you need assistance. 【Features】 ■ No adhesives used ■ Environmentally friendly ■ Binderless bonding possible through ultrasonic welding ■ Easy separation during disposal ■ Recyclable *For more details, please refer to the PDF document or feel free to contact us.
"Needle punch" is a versatile product used in automotive interiors and other applications. The main raw material is polyester with a thickness of 2 to 30 dtex, which is formed into a web using a carding machine. Multiple layers are stacked and then processed into non-woven fabric using a needle punch machine. The binder application amount ranges from 5 to 100 (g/m2), and by mixing various additives, different functionalities can be added. Additionally, it is possible to perform pile processing using a Dilo machine. 【Features】 ■ Basis weight: 80 to 300 (g/m2) ■ Thickness: 2 to 7 mm ■ Width: up to 1800 mm ■ Binder application is possible, with spray lines and impregnation lines available ■ Pile processing is also possible with a Dilo machine *For more details, please refer to the PDF document or feel free to contact us.
The 'TP Lock', which can be manufactured in an environmentally friendly manner, is widely used primarily as a filler material for various exhaust gas and wastewater treatment equipment. Without using any adhesives, it fixes the three-dimensional structure at the intersections of the fibers through thermal fusion. Since it does not contain any chemicals, there is no foam generation even when the product is placed in water and stirred. The gases generated during combustion are non-toxic, non-polluting, and do not contain any foreign by-products, making it easy to address environmental issues. 【Features】 ■ No-binder lock that does not use adhesives ■ 100% olefin-based components ■ Does not corrode or decompose in the soil, preventing contamination ■ Very lightweight with a material specific gravity of 0.91 and a bulk density of 0.02–1g/cc, making it easy to handle ■ Excellent chemical resistance *For more details, please refer to the PDF document or feel free to contact us.
"Rock" is a versatile non-woven fabric used for various applications, including industrial and civil engineering materials. It has a large specific surface area due to binder adhesion and possesses a porous structure with low air resistance. Depending on your application, we can select materials, fiber diameters, thicknesses, surface areas, etc., for production, so please feel free to contact us when placing an order. 【Product Lineup】 ■ V-Rock ■ S-Rock ■ PET-Rock ■ TP-Rock ■ Palm Rock *For more details, please refer to the PDF document or feel free to contact us.
Tokai Nonwoven Fabric Co., Ltd. possesses numerous facilities. The "Lock Line" is our main production equipment that enables the manufacturing of three-dimensional mesh structures through special technology. Additionally, the "Needle Punch Line" can produce various nonwoven fabrics according to specific purposes, while the "Pin Sonic Line" expresses beautiful patterns through welding. We utilize each machine according to the situation and provide appropriate proposals tailored to our customers' needs. 【Features】 ■Lock Line - Manufactures coarse three-dimensional mesh structures used as filters for air and water. - Capable of producing tall products with a large surface area and low air resistance. ■Needle Punch Line - Mixes raw materials for nonwoven fabrics suited to the intended purpose and feeds them into the carding machine. - Accumulates thin sheets composed of fibers through the rotation of the cylinder. - Produces by entangling the stacked sheets through the up-and-down motion of needle needles. *For more details, please refer to the PDF document or feel free to contact us.
"TP Lock" is a non-woven fabric that fixes a three-dimensional structure at the intersection of fibers using heat bonding, without any adhesives. Since it is a no-binder product, it does not contain any chemicals, and there is no foam generation even when stirred in water. Additionally, as it is made of 100% olefin components, it does not corrode or decompose in the soil, preventing contamination and allowing for semi-permanent use. 【Features】 ■ No-binder lock that does not use adhesives ■ Environmentally friendly ■ Extremely lightweight and easy to handle ■ Good chemical resistance *For more details, please contact us.
