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  3. 多田プラスチック工業
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多田プラスチック工業

EstablishmentMay 25, 1949 (Showa 24)
capital6300Ten thousand
number of employees191
addressOsaka/Fujiidera-shi/Jindō 2-12-8
phone072-952-6126
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last updated:Apr 10, 2024
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多田プラスチック工業 List of Products and Services

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Automotive

Automotive parts

Introducing automotive parts.

Basic knowledge of rigid urethane: cyclopentane, independent foaming.

Difficult to pass through gases and liquids! Introducing rigid urethane that floats on water and has insulation and heat retention effects.

Here is an introduction to the basic knowledge of rigid polyurethane. "Closed-cell" foam does not have interconnected bubbles, making it difficult for gases or liquids to pass through, and the air inside the bubbles is also hard to escape. As a result, closed-cell polyurethane foam is used in packing materials, tire tubes, bath lids, swimming aids, and more. 【Features】 ■ Difficult for gases and liquids to pass through ■ Floats on water ■ Provides insulation and heat retention *For more details, please refer to the PDF document or feel free to contact us.

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Basic knowledge of rigid polyurethane: Cyclopentane, water resistance (polyether type)

Explanation of the differences between polyether-based and polyester-based materials! Introduction to the basics of rigid polyurethane.

I will introduce the differences between polyether-based and polyester-based materials. The molecular structures of polyester-based urethane and polyether-based urethane are different. Polyether-based urethane contains -O- within its bonding molecules, and in principle, this molecular structure is not affected by H2O (water). In other words, it is a material that is strong against water. An example of this is its use in bathtub covers. On the other hand, polyester-based urethane contains -COO- within its bonding molecules, and this molecular structure tends to react with H2O (water) and decompose into -COOH (acid) and -OH (alcohol). Therefore, polyester-based urethane is generally said to have inferior water resistance. *There are also polyester-based materials with high water resistance. *For more details, please refer to the PDF materials or feel free to contact us.

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Basic Knowledge of Rigid Polyurethane: Foaming Ratio

Expressed in the indicator of foam density (kg/m3)! Here is an introduction to the basics of rigid polyurethane!

We will introduce the foaming ratio of rigid polyurethane. Unlike the EPS industry, the PU industry does not use the expression of how many times it is foamed. Instead, it is expressed using the indicator of foaming density (kg/m3). The foaming ratio is adjustable. The higher the density, the lower the thermal insulation performance. Please feel free to contact us if you have any inquiries. 【Specifications】 ■ Material: Resin, Urethane, Thermosetting Resin ■ Lot: 100 to 1,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Basic knowledge of rigid urethane Rigid urethane (cyclopentane) Moisture permeability

Suitable for the automotive (mass production), construction components, and medical device industries! It has excellent moisture permeability!

Here is an introduction to the basic knowledge of rigid urethane. "Rigid PUF" consists of independent bubbles and is not a foam made by expanding beads like EPS, which makes it highly resistant to moisture permeability. Generally, it is less than 1/2 to 1/3. It can be utilized in various industries, including the automotive (mass production) industry, construction parts industry, and medical device industry. 【Specifications】 ■ Materials - Resin - Urethane - Thermosetting resin *For more details, please refer to the PDF document or feel free to contact us.

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Fusion of technologies (injection molding, soft/hard urethane molding, small DC pumps, etc.)

Transform ideas into shape with technology! Integrated composite molding is possible during rigid urethane molding!

Tada Plastic Industry has a diverse range of clients in fields such as automotive, medical care, industrial equipment, housing, home appliances, logistics, and packaging. As a result, we respond with a fusion of technologies in injection molding (precision molding and metal substitution), soft/hard urethane molding, small DC pumps, and precision rubber molding. In our hard/soft polyurethane foaming molding technology, integrated composite molding is possible during hard urethane molding. 【Fusion of Technologies】 ■ Injection Molding Technology ■ Small DC Pump (Micro Pump) Development Technology ■ Hard/Soft Polyurethane Foaming Molding Technology ■ Precision Rubber Molding Technology *For more details, please refer to the PDF materials or feel free to contact us.

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Technical capabilities and proposal capabilities: TADAPLA's seven major technologies.

Based on seven key technologies! We provide one-stop solutions for our customers' challenges from development to mass production!

Our company provides one-stop solutions for customer challenges from development to mass production, based on seven core technologies: micro pump development and manufacturing, precision molding, polyurethane foam molding, precision rubber molding design, mold making, and assembly. From the development stage, we aim to shorten development lead times through prototype proposals that consider mass production, ensure quality based on APQP, PPAP, and control plans, and achieve stable product supply to solve customer challenges. 【Specifications】 ■Materials ・Resin ・Urethane ・Thermosetting resin *For more details, please refer to the PDF document or feel free to contact us.

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Proposal for in-house developed products

Lot size is 1,000 to 100,000 units! We offer a lineup of thin-walled high-insulation materials for water heaters and metal alternative products!

We would like to propose our in-house developed products from Tada Plastic Industry. Starting with the "Refrigerated Transport Container for Pharmaceuticals (integrated inner box)" suitable for the concern of wanting to transport expensive pharmaceuticals, we also offer "Foaming Wash," which is ideal for those looking for an automatic foaming machine. In addition, we have prepared products such as the "Camera Cleaning Unit" and "Automotive Automatic Transmission." Please feel free to contact us if you have any inquiries. 【In-house Developed Products】 ■ Refrigerated Transport Container for Pharmaceuticals (integrated inner box) ■ Thin High Insulation Material for Water Heaters ■ Camera Cleaning Unit ■ Metal Alternative Products ■ Foaming Wash ■ Automotive Automatic Transmission *For more details, please refer to the PDF materials or feel free to contact us.

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Fusion of technologies (injection molding, urethane molding, small DC pumps, etc.)

Introducing the fusion of seven technologies for the automotive (mass production), construction components, and medical device industries!

Our company has a wide range of business partners in various fields including automotive, medical care, industrial equipment, housing, home appliances, logistics, and packaging. We can respond through the fusion of technologies in injection molding, urethane molding, small DC pumps, precision rubber molding, development and design technology, mold technology, and assembly technology. In the development technology of small DC pumps (micro pumps), we have a wide lineup of small DC tube pumps, and we can accommodate related components in molding, assembly, etc. Please feel free to contact us when you need assistance. 【Fusion of Technologies】 ■ Injection Molding Technology ■ Development Technology for Small DC Pumps (Micro Pumps) ■ Rigid/Soft Polyurethane Foam Molding Technology ■ Precision Rubber Molding Technology ■ Development and Design Technology ■ Mold Technology ■ Assembly Technology *For more details, please refer to the PDF materials or feel free to contact us.

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Injection molding precision insert molded parts gear case

Special specifications for super durability and wear resistance! We are aiming for shorter development lead times, lower costs, and stable quality!

We would like to introduce the benefits of using metal alternatives for electric bicycle gear cases. Our company manufactures molds using precise design and machining techniques. By customizing molding machines and managing the molding environment (temperature and humidity), we ensure stable quality. The use of resin instead of metal parts offers advantages such as water resistance, insulation, chemical resistance, and consideration for the environment by providing an alternative to finite metal resources. Please feel free to contact us when you need assistance. 【Benefits of Metal Alternatives】 ■ Weight reduction ■ Cost reduction ■ Increased design flexibility ■ CO2 reduction *For more details, please refer to the PDF document or feel free to contact us.

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Gear unit (injection molding + assembly)

Stabilization of quality! Proposals for your requests regarding automatic transmission units for automobiles!

This is an introduction to a gear unit (proposed development product) that has been converted to resin (mass production). In engineering plastic molding, it contains a high amount of reinforced glass fibers, and due to the significant gas generation, the screws of the molding machine are prone to wear. Therefore, our company has implemented a special specification for ultra-corrosion resistance and wear resistance to ensure stable quality. The resin conversion of metal parts offers environmental benefits such as water resistance, insulation, chemical resistance, and the substitution of finite metal resources. It contributes to the lightweighting of automobiles, which in turn extends driving range and reduces CO2 emissions. [Benefits of Metal Substitution] ■ Weight reduction ■ Cost reduction ■ Increased design flexibility ■ CO2 reduction *For more details, please refer to the PDF materials or feel free to contact us.

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High-performance roof rail gas-assisted molding (AGI) PA66GF

Achieve high-level dimensional accuracy! It is possible to significantly reduce the occurrence of shrinkage, warping, and burrs.

"PA66GF" solves the problems of conventional injection molding through gas injection (AGI molding method) and achieves a high level of dimensional accuracy that was previously difficult to attain. It enables hollow molding that considers increased product rigidity, warpage improvement, shrinkage reduction, and lightweight design. Instead of maintaining high pressure during the resin filling process in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and burrs that were issues in traditional molding. [Features] - High rigidity and high strength - Good appearance quality (high gloss) - High durability - Reduction of component parts - Lightweight design - Cost reduction - Improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

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Efforts to replace metals with super engineering plastics in injection molding.

Achieving precision molding using super engineering plastics! We turn ideas into "form" with technology!

At Tada Plastic Industry, we have a proven track record in precision molding using super engineering plastics such as "PPS." As design and mold technology for metal replacement with resin, we implement 3D CAD design, CAE analysis, and mold manufacturing. Lot sizes range from 1,000 to 100,000 units, with precision from 0.1mm to 1/100m. 【Design and Mold Technology for Metal Replacement with Resin】 ■ 3D CAD Design ■ CAE Analysis (Optimal Wall Thickness, Deformation and Shrinkage Analysis) ■ Mold Manufacturing (Mold Temperature Management, Gas Burn Prevention) ■ 3D CNC Image Measurement Machine (Dimensional Accuracy Analysis Confirmation) *For more details, please refer to the PDF document or feel free to contact us.

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Coating-free metal alternatives, injection molding, free coloring of resin.

Shortening development time, reducing costs, and stabilizing quality! Since it is a resin, coloring is relatively easy!

At Tada Plastic Industry, we create molds using precise design and machining techniques. Since it is a resin, coloring is relatively easy, leading to cost reduction. We conduct flow analysis to satisfy the requirements for warping and flatness, and to estimate weld positions, shrinkage, and voids. Additionally, in engineering plastic molding, it is necessary to maintain a higher mold temperature compared to general-purpose resins. Therefore, we use pressurized hot water temperature control (150°C) instead of adopting heater specifications to keep the mold temperature uniform. **Benefits of Metal Replacement (Resinization)** - Weight reduction - Cost reduction - Increased design flexibility - CO2 reduction *For more details, please refer to the PDF document or feel free to contact us.*

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Benefits of Injection Molding for Resin (Metal Replacement)

High freedom of shape and coloring, excellent design! Introducing the benefits of resinization (metal replacement).

There are various advantages to resinification (metal substitution). The notable effects compared to metals include being lightweight and durable, water-resistant, rust-proof, having high freedom of shape and coloring, and excellent design properties. Additionally, when compared to aluminum die-casting molds, it excels in durability and meets market needs such as cost reduction, weight reduction, and situations where metals cannot be used. 【Features】 ■ Lightweight: Light and durable ■ Insulation: Excellent electrical and thermal insulation ■ Chemical resistance: Water-resistant and rust-proof ■ Design: High freedom of shape and coloring, excellent design properties ■ Workability: Excellent workability (no post-processing required) ■ Mold durability: Superior durability compared to aluminum die-casting molds ■ Market needs: Cost reduction, weight reduction, and situations where metals cannot be used *For more details, please refer to the PDF document or feel free to contact us.

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Precision molding, injection molding, optical components, relay/relay case.

Proposal for Φ0.05mm fine holes for the automotive (mass production), IT, mobile, and telecommunications industries!

This is a proposal for a Φ0.05mm fine hole in the optical component "Relay/Relay Case" (injection molding). The materials used are resin, engineering plastics, and general-purpose plastics, with a lot size of 10,000 to 100,000 pieces. The precision is between 1/100 to 1/1000mm. Tada Plastic Industry will turn your ideas into "form" with technology. Please feel free to contact us when you need our services. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot size: 10,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000mm *For more details, please refer to the PDF document or feel free to contact us.

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Camera parts, precision injection molding, optical components, dimensional tolerance 0.005mm.

Precision below 1/1000mm! Introduction of optical components suitable for prototype and mass production in the automotive and office automation industries.

At Tada Plastic Industry, we handle "camera parts" made through precision injection molding. The dimensional tolerance is 0.005mm (up to 0.1 microns), with an accuracy of less than 1/1000mm. The lot size ranges from 1,000 to 100,000 pieces, and we use materials including super engineering plastics, engineering plastics, and general-purpose plastics. Please feel free to contact us when you need our services. 【Camera Module Parts Lineup (Excerpt)】 ■ Module Cover ■ Module Base ■ Lens Holder ■ Optical Pickup Parts ■ Bobbin *For more details, please refer to the PDF document or feel free to contact us.

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Ultra-precision molding, injection molding, dimensional tolerance 0.005mm.

High-precision molding is possible! Achieving dimensional control in the micron range to 0.1 micron!

At Tada Plastic Industry, we accept molding with ultra-high precision (dimensional tolerance of 0.005mm, accuracy in micrometers). We are capable of dimensional management from micrometer to 0.1 micrometer levels. The materials used include resins, as well as super engineering plastics and engineering plastics, with production lots ranging from 1,000 to 100,000 pieces, and precision below 1/1000mm. 【Molded Products (Partial)】 ■ Lenses ■ Lens Holders ■ OCV (Oil Control Valve) ■ Rings ■ Insulators *For more details, please refer to the PDF document or feel free to contact us.

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Semi-rigid urethane molding (integral skin foam)

A medium material that is hard and soft, mainly used for shock-absorbing materials! Please contact us for sample requests.

The intermediate material between soft and hard is called "semi-rigid urethane." It is a medium material between hard and soft, mainly used for shock-absorbing materials. Tada Plastic Industry turns ideas into "forms" with technology. If you have any requests for samples, such as for unmanned transport carts, please contact us. 【Specifications】 ■Material: Resin, Urethane, Thermosetting Resin ■Lot: 1 to 1,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Awarded the Special Prize of the Osaka Manufacturing Excellent Companies 2018 Judging Committee.

Diversification of business based on the extension of cultivated skills! We turn customer needs into reality with ideas and technology.

Our company has been involved in plastic molding for over 100 years since its founding and has started with injection molding. Since then, we have expanded our business, and now we operate on four pillars: injection molding, the development of our own small DC pumps, urethane molding, and precision rubber molding. With the keyword "creative injection-type enterprise," we shape customer needs through ideas and technology, establishing a system that comprehensively addresses everything from planning and design to development. Moving forward, we aim to level up and enhance each of our businesses, targeting fields that require high production difficulty and strict management, such as precision parts for medical devices and automotive-related products, and challenge ourselves to reach even higher levels. [Overview] ■ Diversifying and expanding our business ■ Actively participating from the corporate side and responding to needs with technology ■ Challenging the development of ultra-small DC pumps and increasing our own products ■ Aiming for level-up while also looking at high-difficulty fields *For more details, please refer to the PDF document or feel free to contact us.

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[Article Introduction] Awarded the Special Prize by the Osaka Manufacturing Excellent Companies 2018 Review Committee.

Providing high added value that users can trust! Consistently supporting everything from planning and development to mass production.

Our company, which received the Special Award from the "Osaka Excellent Manufacturing Companies 2018" judging committee, was founded in 1919. Currently, we are practicing as a "proposal-type company" that transforms "ideas" into "forms" through "technology," managing total production from planning and design to development and manufacturing, thereby growing each business by shaping the thoughts and needs of users. We have established an in-house development division and are actively engaged in technology and product development, starting with small DC pumps. In the future, we will continue to challenge ourselves with high-demand products such as medical devices and precision automotive components that require advanced quality control, in line with the needs of the times. [Overview] ■ Shaping users' thoughts and needs with highly original composite technology ■ Leave difficult molded products to us ■ Achieving in-house integrated production through the fusion of technologies *For more details, please refer to the PDF document or feel free to contact us.

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Injection Molding Glass Fiber Composites and Thermoplastic Carbon Long Fiber Composites

Excellent wear resistance and sliding properties! Introducing five features of carbon long fiber reinforced thermoplastic resin.

"Thermoplastic carbon fiber long fiber composite material" consists of PP CF 20% and has a proven track record in automotive front-end module components. The injection molding of "carbon long fiber reinforced resin" offers flexibility in resin base selection, allowing for the proposal of suitable grades. We conduct CAE analysis to suggest appropriate product shapes and wall thicknesses, and with support from material manufacturers, we can provide technical support ranging from material analysis and crack analysis to development support and defect countermeasures. We customize molding machines to maximize the performance of carbon long fiber resin. 【Features of carbon long fiber reinforced thermoplastic resin】 ■ High strength, high elasticity ■ Excellent wear resistance and sliding properties ■ Superior conductivity and electromagnetic shielding ■ Low specific gravity (compared to Al/Mg metals and glass fiber reinforced resins) ■ Design flexibility, thin-walling, and recyclability (characteristics of thermoplastic resins) *For more details, please refer to the PDF document or feel free to contact us.

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History: Introduction of hard polyurethane non-Freon open-cell equipment (mass production).

Introducing open foaming equipment! A flexible line equipped with a high-pressure foaming machine and a high-speed automatic traverser.

Toda Plastic Industry introduced hard urethane non-fluorine (cyclopentane) open-cell foam equipment in 1994. The total length (one loop) is 108m × 54 stages (trolleys), featuring a flexible line equipped with a high-pressure foaming machine and a high-speed automatic traverser. Our company turns ideas into "forms" through technology. Please feel free to contact us when you need our services. 【Specifications】 ■ Material: Resin, Urethane, Thermosetting Resin ■ Lot: 1,000 to 10,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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History 2001: Transition from conveyor assembly to cell production method for pumps.

Turning ideas into form with technology! Introducing the specifications of a small DC diaphragm pump.

At Tada Plastic Industry, we changed the assembly of pumps from a conveyor system to a cell production method in 2001. The lot size ranges from 1,000 to 10,000 units, and the materials used include resin, engineering plastics, and assembled products. This is suitable for the automotive (mass production), OA equipment, and medical device industries. 【Specifications of Small DC Pump (Excerpt)】 <Small DC Diaphragm Pump (Micro Pump) R27 for Gas> ■ Application: Pressurization/Suction ■ Rated Voltage: DC12V ■ Flow Rate: 1.3L/min or more ■ Current Consumption: 200mA or less when open ■ Vacuum Level: -40kPa *For more details, please refer to the PDF document or feel free to contact us.

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History 2002: Introduction of hard polyurethane non-Freon multi-stage press foaming equipment.

Rigid polyurethane equipment for cyclopentane specifications! The materials include resin, polyurethane, and thermosetting resin, among others.

At Tada Plastic Industry, we introduced a hard polyurethane non-fluorinated multi-stage press foaming equipment in 2002. The precision is within general tolerance ranges, and the lot size is between 100 and 1,000 pieces. It is suitable for automotive (mass production), construction components, medical devices, and more. As our company celebrates its 100th anniversary, we will enhance our technology for future manufacturing and continue to challenge ourselves with new production methods. 【Specifications】 ■ Material: Resin, polyurethane, thermosetting resin ■ Lot size: 100 to 1,000 pieces ■ Precision: Within general tolerance range ■ Multi-stage hot press machine: 1570mm × 1520mm × 120mm × 5 stages *For more details, please refer to the PDF document or feel free to contact us.

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History 2002 Electric Bicycle Motor Housing Resinization (Metal Replacement)

The resinization of metal parts has the environmental benefit of being an alternative to finite metal resources!

Tada Plastic Industry achieved the resinization (metal replacement) of motor housings for electric bicycles in 2002. The resinization of metal parts offers environmental benefits such as water resistance, insulation, chemical resistance, and the substitution of finite metal resources. It contributes to the lightweighting of automobiles, which in turn extends driving range and reduces CO2 emissions. 【Benefits of Metal Replacement】 ■ Weight reduction ■ Cost reduction ■ Increased design flexibility ■ CO2 reduction *For more details, please refer to the PDF materials or feel free to contact us.

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Efforts to replace metal with resin: Customer needs - mass production

We propose using our long-developed engineering plastic molding technology! Leave the metal replacement with resin to us.

We would like to introduce our efforts in replacing metals with resins. First, we confirm the usage environment conditions and required specifications according to the customer's needs. Material selection will be proposed in collaboration with material manufacturers. After producing prototypes, we will conduct durability tests, resin degradation verification, and mold production. Next, once the customer conducts actual durability tests on the molded products, we will perform resin degradation verification on the products before and after the durability tests at the material manufacturer, making mass production possible. Our company offers proposals based on the engineering plastic molding technology we have cultivated over many years. 【Resin Flow (Partial)】 ■1. Customer needs (confirmation of usage environment conditions and required specifications) ■2. Material selection (selection of material and grade) ■3. Prototype production (production of machined parts) ■4. Durability testing (actual durability testing of machined parts by the customer) ■5. Resin degradation verification (Resin degradation verification on products before and after durability testing at the material manufacturer "SEM, viscosity measurement") *For more details, please refer to the PDF document or feel free to contact us.

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History 2005: Introduction of hard polyurethane non-Freon box foaming equipment.

The materials used are resin, urethane, thermosetting resin, etc.! Our company turns ideas into "forms" with technology.

Tada Plastic Industry introduced a non-fluorocarbon rigid polyurethane box foaming equipment in 2005. This equipment is suitable for various applications, including automobiles (mass production), leisure products, and medical devices. As our company celebrates its 100th anniversary, we will continue to enhance our technology and challenge ourselves with new manufacturing for the future. 【Specifications】 ■ Non-fluorocarbon rigid polyurethane box foaming equipment ■ Materials: resin, polyurethane, thermosetting resin ■ Lot size: 100 to 1,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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History 2006 Car-mounted parts molding began

Powertrain-related (PCU) components and automotive capacitor components! We can meet the requirements for dimensional accuracy.

Tada Plastic Industry started molding automotive parts in 2006. We would like to introduce examples of automotive parts (powertrain-related PCU) and automatic insert molding (injection molding + nuts) for condenser housings (enclosures). With automatic insert molding using a multi-joint robot on a horizontal molding machine, we achieved dimensional stabilization to meet the requirements for dimensional accuracy. We performed insert molding for 4 types of colors/nuts at 12 locations. As our company celebrates its 100th anniversary, we will continue to enhance our technology and challenge ourselves with new manufacturing for the future. 【Automotive Parts Example】 <Automatic Insert Molding (Injection Molding + Nuts) Condenser Housing (Enclosure)> ■ Insert molding for 4 types of colors/nuts at 12 locations ■ Dimensional stabilization through automatic insert molding with a multi-joint robot on a horizontal molding machine ■ Compatible with super engineering plastics (PPS GF+MD) 55 ■ Supported by large machines in the 450t class for super engineering plastics ■ Meeting requirements for dimensional accuracy *For more details, please refer to the PDF materials or feel free to contact us.

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History 2009: Transition from conveyor assembly to cell production method for refrigerator doors.

A company that can turn ideas into "form" with technology for weak electrical appliances, home appliances, and building components!

Tada Plastic Industry changed the assembly of refrigerator doors from a conveyor system to a cell production method in 2009. A company that can turn ideas into "forms" through technology. As we celebrate our 100th anniversary, we will continue to enhance our technology and challenge ourselves to create new manufacturing for the future. [Overview] ■ Material: Assembled products ■ Lot: 1,000 to 10,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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History 2008 Diaphragm Pump Development

10 million units delivered! Pumps suitable for gas extraction, product adsorption, and condensate water distribution.

Tada Plastic Industry developed a diaphragm pump in 2008. The small DC diaphragm pump (micro pump) is characterized by high vacuum, high pressure, low noise, low cost, and compact size. It has a delivery record of 10 million units. It is suitable for air applications such as chamber pressurization/depressurization, detergent foaming, and airbrushes, as well as liquid applications such as hot water distribution, ink transport, and cooling water circulation. 【Features】 ■ High pressure, low noise ■ Small and lightweight ■ Self-priming, no priming water required ■ Usable for gases and liquids ■ Brushed motor: DC 3V to 24V ■ Brushless motor: DC 12V and 24V ■ Rubber parts are made of EPDM *For more details, please refer to the PDF document or feel free to contact us.

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Renovation of the new factory's clean room into a diaphragm pump production facility.

Detergent foaming, airbrushing, gas collection, and more! The R27 type is used for various applications.

Tada Plastic renovated its new factory's clean room in 2010 to serve as a diaphragm pump production facility. The small DC diaphragm pump (micro pump) R27 type is used in various applications such as gas sampling, airbag inflation/deflation, and product adhesion. We also offer a wide range of other types, including "gas flow UP type" and "liquid type." 【Features】 ■ High pressure, low noise ■ Compact and lightweight ■ Self-priming, no priming water needed ■ Usable for gases and liquids ■ Brushed motor: DC 3V, 12V, 24V ■ Brushless motor: DC 12V, 24V ■ Rubber parts are mainly made of EPDM *For more details, please refer to the PDF document or feel free to contact us.

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History: Development of a camera cleaning pump unit for automotive back monitors in 2014.

Achieving cleaning power with high flow and high pressure! We produce it at our factory and respond quickly.

At Tada Plastic Industry, we developed a camera cleaning pump unit for automotive back monitors in 2014. The compact DC pump (micro pump) was proposed from the mechanism and structural design and is produced at our factory. Additionally, some of the resin molded products, including the molding of the housing, are also produced at our factory, allowing us to respond quickly. 【Features】 ■ Appropriate unit design ■ Achieves cleaning power with high flow and high pressure ■ Mechanism and structural design within the unit ■ Low noise and low vibration *For more details, please refer to the PDF document or feel free to contact us.

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History 2016 Dubless Inc. became a wholly-owned subsidiary.

Precision rubber molding of ultra-small O-rings (O-rings with a thickness of 0.5mm) is possible! Introducing a subsidiary of Tada Plastic Industry.

Tada Plastic Industry Co., Ltd. fully acquired Dubless Co., Ltd. in 2016. The company possesses "machining cutting processing technology" and engages in "precision rubber molding," as well as "compression molding" and "transfer molding." [Introduction to Dubless Co., Ltd.] ■ Precision Rubber Molding - Extremely small O-rings (O-rings with a thickness of 0.5mm) ■ Compression Molding ■ Transfer Molding ■ Machining Cutting Processing Technology *For more details, please refer to the PDF document or feel free to contact us.

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History 2017 Ultra-Precision Molding Development

Micron-level dimension management is possible! You can check the development status from anywhere as long as you have an internet connection.

Tada Plastic Industry has developed "ultra-precision molding" capable of dimensional control at the micron level. We create a clean space with temperature and humidity-controlled equipment aimed at expanding precision molding, preventing foreign matter adhesion. The factory is equipped with IoT technology, injection molding, and tablet management, allowing real-time monitoring of development status. Additionally, precision molding machines, essential for improving the quality of injection molding (precision), are equipped with mold temperature management and sensors. 【System (Partial)】 <Temperature and humidity-controlled equipment for expanding precision molding> ■ Clean space to prevent foreign matter adhesion ■ Injection molding machines: 50t to 230t ■ Dimensional tolerance: ±0.005mm *For more details, please refer to the PDF document or feel free to contact us.

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Design CAE Analysis Mold Flow CAE System

Introducing CAE analysis! We are working to shorten the development lead time from design to trial molding and mass production.

Tada Plastic Industry conducts "CAE analysis." By introducing CAE analysis, we verify the mold feasibility, shape validity, and molding conditions in advance. We aim to shorten the development lead time from design to trial molding and mass production. Please feel free to contact us when you need our services. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Design CAD Design SolidWorks

Quickly introducing 3D CAD! We are also implementing CAE analysis to shorten the development lead time.

Our company was quick to adopt 3D CAD, which we use for product shape verification, mold design, and dimensional measurement. Additionally, we conduct design that includes a review of excessive precision, reduction of man-hours, assembly feasibility, and strength through prior verification. We have also introduced CAE analysis to verify mold feasibility, shape validity, and molding conditions in advance, aiming to shorten the development lead time from design to trial molding and mass production. 【Features】 ■ Utilizes for product shape verification, mold design, and dimensional measurement ■ Conducts design that includes prior verification of excessive precision, reduction of man-hours, assembly feasibility, and strength ■ Introduced CAE analysis ■ Aims to shorten the development lead time from design to trial molding and mass production *For more details, please refer to the PDF document or feel free to contact us.

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Design CAE Analysis

We offer various VA/VE proposals! We can provide suggestions for warping prevention, thinning, weight reduction, and appearance enhancement.

Tada Plastic Industry provides various VA/VE proposals by conducting CAE analysis. In "warpage countermeasures," we suggest appropriate gate and cooling positions. Additionally, we can analyze with moldable wall thickness to propose "thinning and weight reduction." [Features] ■ Proposal for warpage countermeasures: Suggestions for appropriate gate and cooling positions ■ Proposal for thinning and weight reduction: Analysis and proposals with moldable wall thickness ■ Proposal for appearance improvement: Suggestions for appropriate weld and gate positions ■ Proposal for suitable molding machines and expected cycles *For more details, please refer to the PDF materials or feel free to contact us.

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Automotive parts injection molding POM (polyacetal)

Exhibits excellent wear resistance due to high self-lubrication! Suitable for low-voltage electronics, home appliances, and medical devices.

Tada Plastic Industry handles automotive parts made of "injection molded POM (polyacetal)." It exhibits excellent wear resistance due to its high self-lubricating properties. Additionally, it possesses outstanding mechanical properties in terms of both rigidity and toughness (impact resistance). [Examples of fuel system components with fuel resistance to eco-gasoline] ■ Hinge cam ■ Door cam ■ Handles ■ Door locks ■ Pump parts *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding thick and thin wall molding

High-speed pressure forming enables molding at a thickness level of 0.3mm! Materials include resin and super engineering plastics.

Tada Plastic Industry conducts "injection molding for thick and thin parts." Thick part molding using foam materials is possible. Additionally, high-speed high-pressure molding allows for the production of parts with a thickness level of 0.3mm, making it suitable for automotive (mass production), consumer electronics, and medical devices. 【Features】 ■ Materials: Resin, super engineering plastics, general-purpose plastics ■ Lot size: 100 to 1,000 pieces ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the PDF document or feel free to contact us.

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Thick meat molding (injection molding, solving issues such as shrinkage and warping)

From design, we consider gate positions, mold specifications, materials, etc.! We can solve issues such as shrinkage and warping in injection molding.

Tada Plastic Industry conducts "thick-walled molding." From design to gate position and mold specification materials (including coloring), we consider various factors and conduct verification of molding condition changes during production. We can solve issues such as sink marks and warping in injection molding. 【Specifications】 ■ Material: Resin, super engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the PDF document or feel free to contact us.

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Thin-walled molding (injection molding for miniaturization and thinning of molded products)

Design, molds, and molding are important! By introducing high-speed, high-pressure molding machines, thin-walled (lightweight) products can be achieved.

"Thin-walled molding" is a precision technology for manufacturing molds for thin-walled products, featuring high rigidity and excellent gas venting capabilities. It is crucial to accurately control the speed, pressure, and temperature of the injection molding machine, and we have a system in place that allows us to provide proposals from mold design to injection molding. By introducing high-speed and high-pressure molding machines, we can achieve thin-walling (lightweight). 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 10,000 pieces ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the PDF document or feel free to contact us.

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Lightweight Gas-Assisted Molding PA6GF・PA66GF

It is possible to significantly reduce the occurrence of warping, bending, and burrs! Achieving high-level dimensional accuracy that was previously difficult.

"PA6GF and PA66GF" solve the issues of conventional injection molding through gas injection (AGI molding method), achieving high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and burrs that were drawbacks of traditional molding. 【Features】 - High rigidity and high strength - Good appearance quality (high gloss) - High durability - Reduction of component parts - Weight reduction and cost savings - Improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

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Toilet flushing water air mixing small DC diaphragm pump for gases

Rubber parts are mainly available in EPDM! A small, lightweight, self-priming pump that does not require priming water.

We would like to introduce our product, the "Toilet Cleaning Water Air Mixing Small DC Diaphragm Pump (Micro Pump) for Gases." It can be used for both gases and liquids. It is compact, lightweight, self-priming, and does not require a priming water supply. It can be utilized in various industries, including automotive (mass production), office automation equipment, and construction components. 【Features】 - High pressure, low noise - Compact and lightweight - Self-priming, no priming water required - Usable for gases and liquids - Brushed motor: DC3V, 12V, 24V - Brushless motor: DC12V, 24V - Rubber parts are mainly made of EPDM *For more details, please refer to the PDF document or feel free to contact us.

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Commercial OA Equipment Ink Delivery Small DC Diaphragm Pump for Liquids

We also offer fluorine types! Diaphragm pumps used for various applications.

We would like to introduce our "Industrial OA Equipment Ink Delivery Small DC Diaphragm Pump (Micro Pump) for Liquids." It is suitable for ink delivery in OA equipment. There is also a fluorine type available, and it is used in various other applications. It can be utilized in industries such as automotive (mass production), OA equipment, and medical devices. 【Features】 ■ High pressure, low noise ■ Compact and lightweight ■ Self-priming, no priming water required ■ Rubber parts are mainly made of EPDM *For more details, please refer to the PDF document or feel free to contact us.

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Commercial OA equipment Ink waste Small DC diaphragm pump for liquids

The lot consists of 1,000 to 10,000 units! A diaphragm pump suitable for ink waste from OA equipment.

We would like to introduce our "Commercial OA Equipment Ink Waste Small DC Diaphragm Pump (Micro Pump) for Liquids." It is suitable for ink waste from OA equipment. We also offer a fluorine type, and it is used in various other applications. It can be utilized in industries such as automotive (mass production), OA equipment, and medical devices. 【Features】 ■ High pressure, low noise ■ Compact and lightweight ■ Self-priming, no priming water required ■ Rubber parts are mainly available in EPDM *For more details, please refer to the PDF document or feel free to contact us.

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