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多田プラスチック工業

EstablishmentMay 25, 1949 (Showa 24)
capital6300Ten thousand
number of employees191
addressOsaka/Fujiidera-shi/Jindō 2-12-8
phone072-952-6126
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last updated:Apr 10, 2024
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多田プラスチック工業 List of Products and Services

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Automotive

Automotive parts

Introducing automotive parts.

Automotive parts camera lens cleaning unit small DC pump

Automotive parts camera lens cleaning unit small DC pump (micro pump mechanism and structural design) - housing molding and assembly.

Pump unit for cleaning when the camera lens for vehicle use gets dirty Compact DC pump (micro pump mechanism and structural design) / Housing molding / Assembly ■ For ADAS driving support & security driving assistance system Backup monitor components ■ The compact DC pump (micro pump) is proposed from the mechanism and structural design and produced in our factory ■ Some of the resin molded products, including the housing, are produced in our factory Features High flow rate, high pressure, optimal unit design - Achieves cleaning power through high flow rate and high pressure. - By designing the mechanism and structure within the unit, further reduction of noise and vibration is achieved.

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Automotive parts camera cleaning unit small DC pump

Automotive parts camera cleaning unit small DC pump (micro pump mechanism and structural design) - casing molding and assembly.

Proposal for Automotive Camera Cleaning Unit - Small DC Pump (Micro Pump Mechanism and Structural Design) / Housing Molding / Assembly - For ADAS Driving Support & Security Driving Assistance System Backup Monitor Components - The small DC pump (micro pump) is proposed from the mechanism and structural design and produced at our factory - Some of the resin molded products, including housing molding, are produced at our factory Features - High flow rate, high pressure, optimal unit design - Achieves cleaning power through high flow rate and high pressure. - By designing the mechanism and structure within the unit, further noise and vibration reduction is achieved.

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Injection molding SPS engineering plastics for automotive parts and medical devices.

Excellent hydrolysis resistance and chemical resistance! Can be used for connectors and engine control components.

HEVs require handling high currents and high voltages due to the use of high-output motors. Therefore, materials for connectors and terminals must have heat resistance and electrical reliability (high dielectric strength and tracking resistance). "SPS (engineering plastic)" has excellent electrical properties because it does not have polar groups, making it suitable for electrical and electronic components used in HEVs. 【Features】 ■ Low specific gravity (lower than other engineering plastics) ■ Heat resistance (high load deflection temperature 250°C, low load deflection temperature 268°C) ■ Hydrolysis resistance ■ Chemical resistance (acid resistance, alkali resistance, oil resistance, aliphatic solvent resistance) ■ Electrical properties (extremely low dielectric loss, good tracking resistance) *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts injection molding fender (plastic outer panel) PE

Contributes to weight reduction and cost reduction through metal substitution! It has excellent rust resistance and collision safety.

Our company produces automotive parts, specifically "fenders (plastic outer panels)," using large-scale injection molding. We contribute to weight reduction and cost savings through metal alternatives. Due to the design flexibility, there are cases where the number of parts can be reduced depending on the area. Please feel free to contact us when you need our services. 【Features】 ■ Contributes to weight reduction and cost savings through metal alternatives ■ Effect of reducing the number of parts depending on the area ■ Design flexibility ■ Corrosion resistance ■ Collision safety *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts, automatic insert molding, powertrain components.

With multi-axis robots, high dimensional accuracy in automatic insert molding is possible!

■Automated Insert Molding for Automotive Components ・Powertrain-related parts ・Power Control Unit (PCU) (1) Capacitor Component Housing ・Onboard Inverter (2) Reactor Component Housing With multi-axis robots, high-precision automated insert molding is possible. 【Specifications】 ■Material: Resin, Super Engineering Plastics, Glass Fiber Reinforced Resin ■Lot Size: 1,000 to 100,000 pieces ■Precision: 1/100 to 1/1000 mm ■Industry: Automotive (Prototype), Automotive (Mass Production), Automotive Electrical Components *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts, automatic insert molding, reactor components, housing.

Materials include resin, super engineering plastics, and glass fiber reinforced resin! Introduction to automotive parts.

Automotive Parts (Powertrain Related) - Automatic Insert Molding (Injection Molding + Nuts) Reactor Component Housing (1) Insert molding of nuts (2) Dimensional stabilization through robot automatic insertion using horizontal molding machines (3) Compatible with super engineering plastics (PPS GF + MD) 40-55 (4) Applications: Powertrain related (PCU) components, in-vehicle reactor component housing (5) Weight reduction through metal alternatives (aluminum) 【Specifications】 ■ Material: Resin, super engineering plastics, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm ■ Industry: Automotive (prototype), automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding automotive parts head-up display (HUD)

Precision molding + anti-reflective coating, also compatible with masking for coating and electroforming jigs!

At Tada Plastic Industry, we offer precision molding and anti-reflective coating, as well as masking painting for coatings and electroforming jigs. (1) Automotive multimedia-related component display system - Injection molding for in-vehicle head-up displays (HUD) - High quality requirements for flatness and positional accuracy due to the emphasis on optical properties - Anti-reflective coating applied inside the mold (2) Automotive multimedia-related component display system - Injection molding for meters (sub-meters) *HUD projects various information onto the windshield. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Accuracy: 1/100 to 1/1000 mm ■ Industry: Automotive (prototype), Automotive (mass production) *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts (exterior parts and interior parts) injection molding

Automotive parts (exterior parts and interior parts) injection molding

Automotive Parts (Exterior Parts, Interior Parts) Injection Molding - Resin Interior Parts (1) Meter Light Guide Plate (2) Cup Holder Assembly (3) Console Assembly (4) Navigation-related HUD (5) Information Display - Resin Exterior Parts (1) Visor (2) Lamp Cover (3) Fender PE (4) Backup Camera Cleaning Unit (5) Outer Handle - Gas Injection Molding Example) Outer Handle PC/PET - Addressing issues of conventional injection molding, including dimensional accuracy (6) Roof Rail - Gas Injection Molding - To reduce weight, engineering plastics (PA66) are used - For thick-walled molding, hollow gas injection method is adopted - Some assembly proposals are possible - Proven molding experience with glass content (PA6GF, PA66GF) (7) Wire Harnesses, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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Automotive parts automatic insert molding capacitor housing

We handled super engineering plastics with a large machine in the 450t class! We conducted flow analysis and created the mold.

We performed insert molding of color nuts in 4 types at 12 locations. Dimensional stabilization was achieved through automatic insertion using a multi-joint robot on a horizontal molding machine. To ensure quality stability of automotive capacitor components (with inverter), we conducted flow analysis and created molds. 【Specifications】 ■ Material: Super engineering plastics, engineering plastics, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

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Gas-assisted molding (AGI) automotive parts (outer handle)

In the automotive industry! Hollow molding that considers product rigidity enhancement, solution improvement, shrinkage reduction, and weight reduction is possible.

Gas-assisted molding (AGI) automotive parts (outer handles) PC/PET By using gas injection (AGI molding method), we solve the issues of conventional injection molding and achieve high-level dimensional accuracy that was previously difficult. Hollow molding that considers product rigidity improvement, warpage reduction, shrinkage improvement, and weight reduction is possible. Instead of maintaining high pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were drawbacks of conventional molding. 【Specifications】 ■ Material: Resin, engineering plastics, general-purpose plastics ■ Lot: 1,000 to 100,000 pieces ■ Accuracy: 0.1mm to 1/100mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

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Precision injection molding for automotive parts, electronic components, and robot parts.

Equipment for constant temperature and humidity environment aimed at precision molding expansion! It creates a clean space to prevent foreign matter adhesion.

At Tada Plastic Industry, we are capable of managing dimensions at the micron level. We create a clean space to prevent foreign matter adhesion with temperature and humidity-controlled facilities aimed at precision molding expansion. Our injection molding machines range from 50t to 230t, and we work with dimensional tolerances of ±0.005mm, down to 0.1μm. 【Specifications】 ■ Materials: Resin, super engineering plastics, engineering plastics ■ Lot size: 1,000 to 100,000 pieces ■ Accuracy: 1/100 to 1/1000mm ■ Industries: Automotive (mass production), IT/mobile, robotics *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding (automotive parts) metal replacement

Achieved the replacement from aluminum die casting through material development with material manufacturers to ensure product strength!

We have achieved weight reduction by converting aluminum die-cast products to resin. (In our efforts to improve fuel efficiency, we have achieved a 50% reduction.) Additionally, to ensure product strength, we have realized the replacement from aluminum die-casting through material development with material manufacturers. (Based on PA66) Since strength varies depending on the product shape, we conducted approval processes with customers. 【Specifications】 ■ Material: Resin, super engineering plastics, engineering plastics ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm ■ Industry: Batteries, automotive (mass production), automotive electrical components *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts sensor cleaning unit and camera lens cleaning unit.

Small DC pump (micro pump mechanism and structural design) - casing molding and assembly!

We proposed a cleaning unit for automotive sensors and camera lenses. With a design that features high flow rate, high pressure, and optimal unit configuration, we achieved powerful cleaning capabilities through high flow and pressure. By designing the mechanism and structure within the unit, we further reduced noise and vibration. This unit can be used to prevent the degradation of detection performance caused by surface dirt such as rain, snow, mud, and insects, as well as for cleaning sensors to maintain detection performance. 【Specifications】 ■ Material: Rubber, super engineering plastics, assembled products ■ Lot: 1,000 to 100,000 units ■ Industry: Automotive (mass production), railway, robotics *For more details, please refer to the PDF document or feel free to contact us.

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Automotive fuel cell ultra-compact DC diaphragm pump

Automotive fuel cell ultra-compact DC diaphragm pump (micro pump) R15 type for gas (pressurized) proposal (under development)

Automotive Fuel Cell Ultra-Compact DC Diaphragm Pump (Micro Pump) R15 Type For Gases (Pressurized) Proposal (Under Development) Application Proposals - Automotive Fuel Cells - Water Heaters - Home Cogeneration - Smartphones The 'R15 Series' is a small DC diaphragm pump (micro pump) for gases. The main body weighs less than 15g and is ultra-compact, with a durability of over 200 hours. It has also been adopted in gas detectors. We offer the "R15A5A3K100" with a rated voltage of DC3V and the "R15A5A6K100" with DC6V. ■ Features - Ultra-compact size - Proven adoption in gas detectors (handheld type) - Sample availability - Low flow rate

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Injection molding (automotive exterior parts) metal replacement

Hollow molding considering warpage improvement, shrinkage improvement, and weight reduction is possible! It also contributes to cost reduction and improved recyclability.

At Tada Plastic Industry, we solve the issues of conventional injection molding with gas injection (AGI molding method) and achieve high-level dimensional accuracy that was previously difficult to attain. Hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction is possible. Instead of maintaining pressure after resin filling in general injection molding, nitrogen gas is injected to maintain pressure from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were problems in conventional molding. 【Features】 ■ High rigidity and high strength ■ Good appearance quality (high gloss) ■ High durability ■ Reduction of component parts ■ Weight reduction ■ Cost reduction and improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

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Soft polyurethane molding

For automobiles (mass production), construction machinery parts, etc.! We can handle everything from prototypes to mass production.

We would like to introduce Tada Plastic Industry's "Soft Polyurethane Molding." We can accommodate everything from prototypes to mass production. It can be utilized in automobiles (mass production), robots, and construction machinery parts. If you have any questions, please feel free to contact us, including for samples. 【Specifications】 ■ Material: Resin, Polyurethane, Thermosetting Resin ■ Lot: 100 to 1,000 pieces ■ Industry: Automobiles (mass production), Robots, Construction Machinery Parts *For more details, please refer to the PDF document or feel free to contact us.

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[Kaizen Case] Development and Mass Production of Small Micro Pumps (Micro Pumps)

Consideration of the crank bush and inclined plate shaft structure! Improved the shape of the micropump.

We would like to introduce a case study on the improvement of micro pumps for disinfectants and detergents. There were issues where the detergent would not be drawn up during replacement, and the foam remaining in the piping caused the detergent to become stagnant. To address this, we implemented a structure that allows for the reversal of rotation direction and varied the stroke to ensure the necessary flow rate, thereby resolving the issues during suction. We obtained a patent for this original pump, which is unique to TADAPLA, making it our proprietary micro pump. [Case Study] ■ Product: Micro pump for disinfectants and detergents ■ Challenges - Detergent does not get drawn up during replacement - While the pump pressure can be increased, the flow rate becomes too high to meet specifications - Reducing the flow rate by slowing down the gears is possible, but it does not align with cost considerations *For more details, please refer to the PDF document or feel free to contact us.

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Development of small micro pumps (micro pumps) to mass production process.

Delivering to customers with assured quality! Building a process towards mass production based on test data!

We will introduce the development and mass production process of small micro pumps (micro pumps). We will hold discussions on the application and necessary functions of the micro pump, and design a micro pump that meets the required flow rate and pressure based on the specifications. In line with the production plan, we will design the process and carry out mass production to manufacture the necessary lots with stable quality by the delivery date. Additionally, we will conduct various tests using different testing equipment such as oscilloscopes, vibration testing devices, and constant temperature and humidity testing machines. 【Specifications】 ■ Materials: Resin, rubber, assembled products ■ Lot size: 1,000 to 10,000 units ■ Industries: Automotive (mass production), office automation equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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Design and Development Capability: Planning to Flow Analysis

We provide designs that consider productivity! Leave everything from the planning stage to mass production of the entire product to us.

At Tada Plastic Industry, we handle everything from planning to flow analysis. To ensure stable quality, we conduct flow analysis and create molds. We also provide suggestions for optimal wall thickness settings and measures against warping, such as the installation of ribs and flanges. From the planning stage to mass production, you can entrust all aspects of your product to Tada Plastic. 【Overview】 ■ Planning ■ Structural Design ■ Structural Analysis and Reliability Testing ■ Component Design ■ Flow Analysis *For more details, please refer to the PDF materials or feel free to contact us.

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Small DC pumps/diaphragm pumps and small centrifugal pumps from development to mass production.

Pump manufacturing is a consistent production process from "planning" to "mass production"! Achieving a high level of quality and quantity simultaneously.

Our company, which conducts integrated production, has also achieved efficiency in the production line through computer control and mechatronics in the development of pumps. We maintain quality and control production volume at a high level, working towards creating reliable products. Please feel free to contact us when you need our services. 【Features】 <Small DC Diaphragm Pump (Micro Pump)> ■ High pressure, low noise ■ Compact and lightweight ■ Self-priming, no priming water required ■ Usable for gases and liquids ■ Rubber parts are mainly available in EPDM *For more details, please refer to the PDF materials or feel free to contact us.

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Injection molding cylinder screw suitable for engineering plastic molding.

Ideal for engineering plastic molding! Reduces losses such as gas burn, flash, and wear resistance.

Introducing a cylinder screw suitable for engineering plastic molding. It has corrosion and wear resistance, reducing losses such as gas burning, flash, and wear. The lot size is between 1,000 and 100,000 pieces, with a precision of 1/100 to 1/1000 mm. 【Specifications】 ■ Material: Resin, engineering plastic, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm ■ Industries: Automotive (mass production), consumer electronics, IT and mobile *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding super engineering plastic PPSGF60% heat resistance

For automobiles (mass production) and medical devices! Compatible with PPSGF 60% with a precision of 0.1mm to 1/100mm!

We would like to introduce super engineering plastics for injection molding. These materials have heat resistance and are compatible with PPSGF60%. The lot size ranges from 1,000 to 100,000 pieces, with precision specifications of 0.1mm to 1/100mm. They can also be utilized in automotive (mass production), office automation equipment, and medical devices. 【Specifications】 ■ Material: Resin, super engineering plastics, glass fiber resin ■ Lot size: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm ■ Industries: Automotive (mass production), office automation equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding transparency impact resistance PC (polycarbonate)

The precision is 0.1mm to 1/100mm! It excels in transparency, impact resistance, heat resistance, and flame resistance.

We would like to introduce "PC (Polycarbonate)" for injection molding. It excels in transparency, impact resistance, heat resistance, and flame resistance, and we are working to reduce burr generation. The lot size ranges from 1,000 to 100,000 pieces, with a product specification accuracy of 0.1mm to 1/100mm. 【Features】 ■ Excellent transparency, impact resistance, heat resistance, and flame resistance ■ Committed to reducing burr generation ■ Industries: Automotive (mass production), office equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts injection molding PC battery case

Excellent transparency, impact resistance, heat resistance, and flame resistance! Suitable for automobiles (mass production) and office equipment.

We would like to introduce the "PC Battery Case" made through injection molding. It possesses mechanical properties such as transparency and impact resistance, making it suitable for use in automobiles (mass production), office equipment, and medical devices. The lot size ranges from 1,000 to 100,000 units, with a precision of 0.1mm to 1/100mm. 【Specifications】 ■ Material: Resin, engineering plastics ■ Lot size: 1,000 to 100,000 units ■ Precision: 0.1mm to 1/100mm ■ Industries: Automotive (mass production), office equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding PC (transparent polycarbonate)

For automobiles (mass production) and office equipment! It excels in transparency, impact resistance, heat resistance, and flame resistance.

Introducing "PC (Transparent Polycarbonate)" for injection molding. The precision ranges from 0.1mm to 1/100mm. It can be utilized in automotive (mass production), office equipment, and medical devices. Additionally, it excels in transparency, impact resistance, heat resistance, and flame resistance, and we are working on reducing burr generation. 【Specifications】 ■ Material: Resin, engineering plastics ■ Lot: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm ■ Industry: Automotive (mass production), office equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding PC (polycarbonate)

The accuracy is 0.1mm to 1/100mm! Polycarbonate with excellent transparency, impact resistance, heat resistance, and flame resistance.

Introducing "PC (Polycarbonate)" for injection molding. With excellent transparency, impact resistance, heat resistance, and flame resistance, we are working to reduce burr generation. The precision ranges from 0.1mm to 1/100mm, making it suitable for use in automotive (mass production) and office equipment. 【Specifications】 ■ Material: Resin, engineering plastics ■ Lot: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm ■ Industries: Automotive (mass production), office equipment, medical devices *For more details, please refer to the PDF document or feel free to contact us.

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PBT/PBTGF automotive parts and electronic components injection molding

We can also propose PBT (containing GF)! It is suitable as an alternative to moisture-absorbing PA66 for automotive electrical and electronic components.

"PBT/PBTGF" is a resin with excellent balance in electrical properties, heat resistance, heat aging resistance, and friction and wear characteristics. PBT (with GF) is also available for proposal. It is suitable as an alternative to moisture-absorbing PA66 for automotive electrical and electronic components. The material is resin, engineering plastic, and the lot size ranges from 1,000 to 100,000 pieces. 【Specifications】 ■ Material: Resin, Engineering Plastic ■ Lot Size: 1,000 to 100,000 pieces ■ Industry: Batteries, Automotive (mass production), Automotive Electrical Components *For more details, please refer to the PDF document or feel free to contact us.

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Oil pan PA66 injection molding metal alternative

Contributing to the lightweighting of automobiles! We are working to shorten development lead times, reduce costs, and stabilize quality.

The substitution of metal with resin offers benefits such as improved design flexibility, weight reduction, and CO2 reduction. Our company conducts precise design and uses advanced processing technology to manufacture molds. In engineering plastic molding, it is necessary to maintain the mold temperature at a higher level compared to general-purpose resins, so instead of adopting heater specifications to keep the mold temperature uniform, we use pressurized hot water temperature control. To ensure stable quality, we use a special specification that is highly resistant to corrosion and wear. **Benefits of metal substitution (resinization)** - Weight reduction - Cost reduction - Increased design flexibility - CO2 reduction *For more details, please refer to the PDF document or feel free to contact us.*

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Injection molding (gas injection molding, etc.)

Solving the problems of conventional injection molding! It is possible to significantly reduce the occurrence of shrinkage, warping, and burrs.

"Gas Injection (AGI Molding Method)" enables hollow molding that considers product rigidity enhancement, warpage improvement, shrinkage reduction, and weight reduction. It solves the issues of conventional injection molding and achieves a high level of dimensional accuracy that was previously difficult to attain. Instead of maintaining pressure after resin filling in standard injection molding, nitrogen gas is injected to maintain pressure from within the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and flash that were problems in traditional molding. 【Features】 ■ Metal replacement ■ Enhanced product rigidity ■ Improvement of warpage and shrinkage ■ Weight reduction *For more details, please refer to the PDF materials or feel free to contact us.

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Lightweighting through rubber substitution Injection molding TPE (Thermoplastic Elastomer)

Cost reduction possible! Coloring is easy, and since there is no vulcanization process, the production process is shortened!

TPE (Thermoplastic Elastomer) is a functional resin material that combines the characteristics of rubber and resin. When heated, TPE flows into a viscous state. By molding it with a plastic injection molding machine, parts that would typically require assembly of several components with other materials can be formed into a near-finished product all at once, without the need for mixing or measuring, and without the need for deburring. In rubber molding, a vulcanization (cross-linking) process was required separately, but TPE can achieve elasticity without vulcanization. This reduction in processes can lead to cost savings. 【Features】 - Lightweight and cost-effective compared to rubber - Shorter production process due to the absence of a vulcanization step - Alternative to rubber - Recyclable - Environmentally friendly material - Easy to color *For more details, please refer to the PDF document or feel free to contact us.

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Lightweighting of automobiles, injection molding, metal alternatives.

Special specifications for extreme corrosion resistance and wear resistance! We will introduce the benefits of metal alternatives (resinization)!

The resinization of metal parts offers environmental benefits such as water resistance, insulation, chemical resistance, and the substitution of finite metal resources. It contributes to the lightweighting of automobiles, which in turn extends driving range and reduces CO2 emissions. The market for metal alternatives is growing by nearly 10% each year. Our company designs precisely and manufactures molds using advanced machining techniques. Additionally, we customize molding machines and manage the molding environment (temperature and humidity) to ensure stable quality. **Benefits of Metal Substitution (Resinization)** - Weight reduction - Cost reduction - Increased design flexibility - CO2 reduction *For more details, please refer to the PDF document or feel free to contact us.*

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Casing resin PA66 (GF 65%)・PPS (GF 40-60%)

Some of the resin molded products, including the molding of the housing, are produced at our factory!

We would like to introduce "the resinization of the housing." Lightweighting aluminum die-cast products through resinization. We are achieving the replacement from aluminum die-casting through material development with material manufacturers to ensure product strength. Our company customizes molding machines and manages the molding environment (temperature and humidity) to ensure stable quality. Additionally, we shape even complex product designs using our cultivated molding technology, mold technology, and post-processing technology (such as vibration welding). 【Features】 ■ Insert molding with four types of color nuts at twelve locations ■ Dimensional stabilization through automatic insertion with multi-joint robots on horizontal molding machines ■ Super engineering plastics (PPS GF+MD) 55, compatible with heat resistance properties ■ Handling super engineering plastics with large machines in the 450t class ■ Compliance with dimensional accuracy requirements *For more details, please refer to the PDF materials or feel free to contact us.

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Impact resistance, metal replacement, resin molding, injection molding, precision insert molding.

Achieve high-level dimensional accuracy! It is possible to significantly reduce the occurrence of shrinkage, warping, and burrs.

"PA66GF65" is highly rigid and strong, making it suitable as a metal alternative. By using gas injection (AGI molding method), it solves the issues of conventional injection molding and achieves a high level of dimensional accuracy that was previously difficult. It enables hollow molding that considers product rigidity improvement, warpage reduction, shrinkage improvement, and weight reduction. Instead of maintaining high pressure during resin filling in general injection molding, nitrogen gas is injected to maintain pressure (low pressure) from inside the product, significantly reducing the occurrence of defects such as shrinkage, warpage, and burrs that were drawbacks of traditional molding. 【Features】 ■ High rigidity and strength ■ Good appearance quality (high gloss) ■ High durability ■ Reduction of component parts ■ Weight reduction ■ Cost reduction ■ Improved recyclability *For more details, please refer to the PDF materials or feel free to contact us.

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Heat-resistant PPS (GF 40-60%) Injection molding Metal replacement

Achieving replacement from aluminum die casting! We manufacture molds using precise processing technology.

"PPS (GF40-60%)" has achieved a 50% reduction in weight to improve fuel efficiency. To ensure product strength, we have replaced aluminum die casting through material development with material manufacturers (based on PA66). Since strength varies depending on product shape, we will conduct approval processes with customers. We satisfy the requirements for warping and flatness, and perform flow analysis to estimate weld positions, shrinkage, and voids, and can also conduct strength analysis. 【Benefits of Metal Replacement (Resinization)】 ■ Weight reduction ■ Cost reduction ■ Increased design flexibility ■ CO2 reduction *For more details, please refer to the PDF materials or feel free to contact us.

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Metal substitution, resinification, injection molding, precision insert molding.

Ensure dimensional accuracy through cycle stabilization! Design and manufacture automatic insert equipment!

"PPSGF40-60" is suitable for electrical components such as capacitor cases, lamp reflectors, and motor brush holders. HV capacitor cases require reinforcement of molded parts at the fastening points with collars and nuts. Additionally, to meet the positional accuracy (0.3) of multiple collar locations, automatic insert equipment has been designed and manufactured, ensuring dimensional accuracy through cycle stabilization. To manage the required dimensional accuracy, we utilize 3D measuring instruments to conduct inspections based on the inspection specifications agreed upon with the customer. We also design and manufacture dedicated inspection equipment to ensure quality control. 【Specifications】 ■ Material: Resin, engineering plastics ■ Lot: 10,000 to 100,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Effect of Reducing the Number of Automotive Parts: Injection Molding Fender (Plastic Outer Panel)

Ideal for prototype and mass production in the automotive industry! Contributes to weight reduction and cost reduction through metal alternatives.

The 'Fender (Plastic Outer Panel) PE' is produced using large-scale injection molding. It has rust resistance and collision safety, making it suitable for plastic tanks and similar applications. It contributes to weight reduction and cost reduction as a metal alternative, and in some areas, it can also reduce the number of parts (increasing design flexibility). [Features] ■ Contributes to weight reduction and cost reduction as a metal alternative ■ In some areas, it can also reduce the number of parts ■ Rust resistance ■ Collision safety *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts interior parts injection molding ABS appearance

Adopted for high-end models that enhance the luxurious feel of the interior! Excellent dimensional stability and plating quality!

"ABS" is easy to mold and has excellent dimensional stability and plating properties. It is used in high-end models to enhance the luxury feel of automotive interior parts. Although there has been a shift from ABS to PP, a return from PP to ABS is occurring, particularly in high-end models. It can be utilized in the automotive (mass production) industry, as well as in the weak electrical, home appliance, and office equipment industries. 【Specifications】 ■ Material: Resin, general-purpose plastic ■ Lot: 1,000 to 100,000 pieces ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the PDF document or feel free to contact us.

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Automotive parts injection molding weather resistance transparency PMMA meter cover

Excellent weather resistance and transparency, and resistant to scratches! Used for meter covers and more due to its properties!

Introducing "PMMA," suitable for automotive parts. It has excellent weather resistance and transparency, and is resistant to scratches. Due to its properties, it is used for items such as meter covers. It can be utilized in prototype and mass production in the automotive industry. Please feel free to contact us when you need assistance. 【Specifications】 ■ Material: Resin, general-purpose plastic ■ Lot: 1,000 to 10,000 pieces ■ Precision: 0.1mm to 1/100mm *For more details, please refer to the PDF document or feel free to contact us.

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Proposal for weather-resistant ABS resin for injection molding to address long-term degradation.

Lot size is 1,000 to 10,000 pieces! We also support secondary processing such as plating, silk printing, and painting!

"ABS" offers resistance to long-term degradation through weather-resistant resin proposals. Secondary processing such as plating, silk printing, and painting is also possible. For decorative aspects, we will collaborate with partner companies. Additionally, we also support weather-resistant modified grades such as ASA or AES. Please feel free to contact us when you need assistance. 【Specifications】 ■ Material: Resin, general-purpose plastic ■ Lot: 1,000 to 10,000 pieces ■ Accuracy: Within general tolerance range *For more details, please refer to the PDF document or feel free to contact us.

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Basic Knowledge of Nylon (PA Polyamide)

Heat resistance, mechanical properties, chemical resistance! Used in automotive airbags and more!

Here is an introduction to the basic knowledge of "Nylon (PA Polyamide)." There are several materials with different resins, and in Japan, common types include Nylon 6 and the heat-resistant Nylon 66, which are collectively referred to as nylon. It is used in automotive airbags, and there are types that contain glass fibers. Additionally, it excels in heat resistance, mechanical properties, and chemical resistance. 【Specifications】 ■ Material: Resin, engineering plastics, glass fiber reinforced resin ■ Lot: 1,000 to 100,000 pieces ■ Precision: 1/100 to 1/1000 mm *For more details, please refer to the PDF document or feel free to contact us.

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Injection molded PA66・PA6 nylon glass-filled molded products

Transforming a small precision factory (injection molding machine) into a clean booth! We also have experience with carbon fiber-containing types.

"PA66 and PA6" are components containing 55% glass nylon. They also support PA6GF65% and PA66GF65%. They excel in heat resistance, rigidity, impact resistance, and wear resistance, and there are proven types containing carbon fiber. The process includes a step to remove distortion using a stress-relief annealing machine, making them suitable for use in various fields such as automotive, electrical and electronic, and industrial equipment. 【Features】 ■ Excellent heat resistance, rigidity, impact resistance, and wear resistance ■ Micron-level (dimensional tolerance ±0.005mm) ■ Small precision factory (injection molding machines) converted into a clean booth, injection molding machines ranging from 50t to 230t ■ Supports PA6GF65% and PA66GF65% ■ Proven types containing carbon fiber *For more details, please refer to the PDF document or feel free to contact us.

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Injection molding automotive electrical and electronic components PBT (with GF)

Lot size: 1,000 to 100,000 pieces! A resin with excellent balance of electrical properties, heat resistance, and heat aging resistance.

"PBT (containing GF)" is a resin with excellent balance in electrical properties, heat resistance, heat aging resistance, and friction and wear characteristics. The material is resin, engineering plastic, and the lot size ranges from 1,000 to 100,000 pieces. It can be used for automotive electrical and electronic components, as well as as a substitute for moisture-absorbing PA66, and in housings, motor gears, etc. 【Specifications】 ■ Material: Resin, engineering plastic ■ Lot size: 1,000 to 100,000 pieces *For more details, please refer to the PDF document or feel free to contact us.

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Engineering plastic (precision molding) dimensional tolerance 0.005mm

Up to 0.1 microns! Suitable for industries such as batteries, automotive (mass production), and medical devices!

We would like to introduce "engineering plastics" for precision molding. The dimensional tolerance is 0.005mm (up to 0.1 microns), with a precision of less than 1/1000mm. The lot size ranges from 1,000 to 100,000 pieces. These materials can be utilized in various industries, including the battery industry, automotive (mass production), and medical device industry. 【Overview】 ■ PBT ■ SPS ■ PA6・PA66 ■ POM (Polyacetal) ■ PC (Polycarbonate) ■ PPE m-PPE resin (Modified Polyphenylene Ether) ■ PMMA ■ PET *For more details, please refer to the PDF document or feel free to contact us.

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Rigid polyurethane (cyclopentane) VOC (volatile organic compounds) regulations

Basic knowledge of rigid polyurethane! Introduction to VOC regulated substances defined by the Ministry of Health, Labour and Welfare and their main application examples.

Here is an introduction to the basic knowledge of rigid polyurethane. "Rigid Polyurethane (Cyclopentane)" does not contain substances subject to VOC regulations, thus it is not subject to regulation. Formaldehyde, toluene, and other organic compounds that easily volatilize at room temperature are shown in a diagram along with examples of their main uses as specified by the Ministry of Health, Labour and Welfare's VOC regulations. Please feel free to contact us if you have any inquiries. 【Specifications】 ■Materials - Resin - Polyurethane - Thermosetting resin *For more details, please refer to the PDF document or feel free to contact us.

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Introduction of our group company, Nan Design Co., Ltd.

We carry out the production of working models and the creation of simple molds! We will also introduce our branch in Vietnam.

We would like to introduce our group company, Minami Design Co., Ltd. At our headquarters, we carry out design model production, working model production, vacuum casting, simple mold creation, and injection molding. Additionally, at our Vietnam branch, we handle processing program creation and resin processing. Please feel free to contact us when you need our services. 【Headquarters Business Activities】 ■ Design model production ■ Working model production ■ Vacuum casting ■ Simple mold creation ■ Injection molding *For more details, please refer to the PDF materials or feel free to contact us.

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