ダイレクト２１ Product Lineup

This document introduces the new local pressurization system and explains why its pressurization effect is higher than before. It clearly presents the "differences from conventional local pressurization methods," as well as examples of "local pressurization components" and the transition "from local pressurization to secondary pressurization of products and second injection," using illustrations and photographs for better understanding. [Contents (excerpt)] ■ Differences from conventional local pressurization methods 1. Waiting time "0" 2. Pressurization pin pressure 3. Why it was not stable ■ Examples of local pressurization components ■ Transition from local pressurization to secondary pressurization of products and second injection *For more details, please refer to the PDF document or feel free to contact us.

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The "Cavity Direct Pulp (CDV) System" is a highly effective die-casting method with low-cost equipment. We propose the "Soft PF Method (CDV + Oxygen)" and "Soft Vacuum Method (CDV + Vacuum)" to further reduce gas content. These methods are suitable for countermeasures against entrapment and filling defects. 【Proposal】 ■ Install CDV in the runner section of products with high defect rates ■ Compare with conventional casting methods and conditions ■ Further improve yield rates, including proposals for short filling times *For more details, please refer to the PDF materials or feel free to contact us.

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The "Local Pressure Compensation Unit" is suitable for countermeasures against sink marks and improving product density. It follows slowly with solidification to prevent troubles. It allows for control at 1/100 of the conventional level and can adjust a flow rate of 1L/min with digital precision, making it ideal for on-site management. Additionally, it is possible to conduct pre-validation and horizontal deployment using the local pressure compensation unit calculation tool. We address concerns such as "struggling with sink mark issues," "local pressure management is difficult," and "wanting to reduce equipment installation costs." 【We solve the following issues】 ■ Struggling with sink mark issues ■ Local pressure management is difficult ■ Wanting to reduce equipment installation costs *For more details, please refer to the PDF document or feel free to contact us.

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The "Cavity Direct Pulp (CDV) System" is a die-casting method that is highly effective with low-cost equipment. In addition to achieving short filling times, it also solves gas issues all at once. 【Features】 ■ A unique "new die-casting method" from Japan ■ A tool for achieving short filling times ■ Solves gas issues all at once ■ Low-cost equipment *For more details, please refer to the PDF document or feel free to contact us.

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The "Die Casting Measurement Monitor Device" separates the most critical quality control item, "filling time," into product filling time and secondary filling time, automatically placing a cursor on an analog screen and displaying each digitally. The quality of die casting is largely determined by various analog behaviors during injection. When digitizing and managing analog values, we can flexibly respond to customer requests. Additionally, the "Die Casting Factory Management System" is effective for sharing internal quality data. 【Features】 ■ Ability to digitize and manage analog values ■ Digital display separated into product filling time and secondary filling time ■ The "Die Casting Factory Management System" is effective for sharing internal quality data ■ Proprietary developed dedicated microcontroller ensures safety ■ Automatically positions the cursor for the start and end positions of the heavy weight, as well as the start position of the secondary heavy weight, color-coded *For more details, please download the PDF or feel free to contact us.

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We are developing a "die-casting dedicated measurement sensor" that supports the super die-casting method. The molds are responsible for producing die-cast products (good quality). There is no improvement in quality without knowing the information inside the mold. We measure the gas pressure within the actual casting cavity and the internal pressure of the cavity metal to clarify the factors that lead to quality deterioration. 【Product Lineup】 ■ Metal gas filter (used in conjunction with a 1-channel measurement dedicated air unit) ■ Coupled ultra-small pressure sensor (semiconductor AMP internal remote sensing sensor) ■ Load sensor (semiconductor AMP built-in strain sensor) ■ New wire speed meter (with mechanical mechanism) ■ Direct sensor *For more details, please download the PDF or feel free to contact us.

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We offer casting consulting services to determine whether the current situation is the best casting solution. If you have concerns about improving product quality or eliminating unexpected defects, please feel free to consult with us. 【Features】 ■ DC Education (Introduction, Basics, Understanding Waveforms, On-site Practice) ■ Start consultations immediately using the consultation sheet (available on our website) *For more details, please download the PDF or feel free to contact us.

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