ファインウエルド豊和 Product Lineup

95% of the aluminum die-casting molds brought to our company are for the repair of damaged areas, while the remaining 5% are for regeneration of those areas due to processing errors or design changes. Welding aimed at restoring shape primarily considers obtaining mechanical properties similar to the base material, and the selection of welding materials is made accordingly. This document includes the basic elements of mold welding, as well as examples of oil pans, plate seals, and welded structural molds. To achieve a stable mold lifespan, there is no alternative but to perform welding according to the fundamentals. Therefore, it is essential to incorporate welding repairs into the manufacturing plan from the outset, or at least into the "mold maintenance system," and to allocate sufficient time for execution. 【Features】 ■ 95% of aluminum die-casting molds are for the repair of damaged areas ■ 5% are for regeneration of those areas due to processing errors or design changes ■ The selection of welding materials is primarily based on obtaining mechanical properties similar to the base material ■ Utilizing welding technology to create composite mold materials suited to the purpose *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair
• Processing Contract
• Other molds

Our company is capable of repair techniques for ram saw blocks using Capilla 64kb for crack repairs and 64kbs for surface repairs, as well as repair techniques for bolster die holders. After welding, final machining is performed, and the finished product is delivered. 【Features of Ram Saw Block Repair】 - For surface repairs, the depth is determined considering the effective thickness of the weld, and beveling is performed. - Inspections are conducted using penetrant testing, and if cracks are confirmed, complete removal and welding repairs are carried out. - Capilla 64kb is used for crack repairs, and 64kbs is used for surface repairs. - Post-welding heat treatment results in a surface layer with wear resistance and high toughness, approximating SKT4. *For more details, please refer to the PDF materials or feel free to contact us.

• Calibration and repair
• Processing Contract
• Other molds

Our "Precision Welding" can be used for new and repair work on aluminum die-cast molds, plastic molds, press molds, and forged molds. In particular, by combining it with arc welding, we achieve high-quality welds that cannot be obtained with conventional methods. This welding process does not produce defects such as pinholes, shrinkage, distortion, or hardening or softening of the base material. Specifically, it allows for welding of cracks in the mold base, damage in deep holes, repairs of edge areas, and restoration of small raised sections. [Features] - Welding without pinholes, shrinkage, distortion, or hardening or softening of the base material - Capable of welding cracks in the mold base, damage in deep holes, repairs of edge areas, and restoration of small raised sections *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair
• Processing Contract
• Other molds

In our "Aluminum Die Casting Mold Repair," we select and use suitable materials for welding based on the characteristics required for the damaged areas of the mold. We carry out the entire process from preheating to post-weld heat treatment as a continuous flow. Additionally, in "Welded Structural Molds," the size and position of cooling holes significantly influence the mold's lifespan. The mold is split into two parts, and after machining the internal cooling circuit, it is integrated through welding. Reliable welding has made this method possible. 【Examples of Work】 1. Crack Repair - Oil Pan 2. Melt Loss Repair - Plate Seal Melt Loss Test Conducted 3. Welded Structural Mold (Patent No. 3429754) *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair
• Processing Contract
• Other molds

The mold repairs conducted in Japan often result in heat checks and distortions, leading to a significantly reduced lifespan of the molds, and consequently, no improvement in productivity. Furthermore, it is far from achieving cost reductions in mold expenses. As a result, it has become common knowledge that welding on molds in domestic production sites in Japan is not acceptable. Our company, as a specialized welding firm, has developed a build-up welding technology that breaks this common belief, and we believe it can contribute to cost reductions in the industrial sector. In our "Hot Forging Mold Repair," we select and use suitable materials considering the required characteristics for the damaged areas of the mold. Additionally, we carry out the entire process from preheating to post-heating treatment in a continuous flow. 【Examples of Work】 1. Crack repair - Crankshaft mold 2. Flash surface wear repair 3. Shape restoration repair *For more details, please refer to the PDF document or feel free to contact us.

• Calibration and repair
• Processing Contract
• Other molds

Our company specializes not only in the repair of aluminum die-casting molds but also in the repair of hot forging molds, cast machine parts, and various machine parts through wear-resistant buildup welding for preventive maintenance. Additionally, although it is a separate company, we also handle digital pressure gauges and pressure sensors. Please feel free to contact us if you have any requests. 【Business Activities】 ■ Welding repair of molds *For more details, please download the PDF or contact us.

• Processing Contract
• Other molds