サノテック Product Lineup

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

The coolant treatment device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives with the "Paper Filter." It is a coolant device that can be used regardless of magnetic or non-magnetic materials. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications (models available for combination with magnets) ■ Capable of filtering average particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.

Seven examples with different usage conditions are presented, clearly indicating the manufacturing configuration suitable for each condition, along with the points of effectiveness. <Example of Usage Conditions> ◆ Usage Conditions - Processing Machine: Cylindrical Grinding Machine - Processed Parts: Automotive Parts - Material: SCM Material - Coolant Used: Water-soluble - Processing Flow Rate: 200 L/min ◆ Manufacturing Example - Unit Configuration: - Primary Filtration: Magnetic Separator, Rare Earth Magnet Specification - Secondary Filtration: Cyclone Separator - Tank: Oval Type, Two Chambers - Approximate Dimensions: Width 2500 × Depth 100 × Height 2000 mm (Points of Effectiveness) With an oval-shaped tank, circulating the coolant within the tank reduces cleaning work. ★ For details, please check the "Catalog."

◆ Do you have any of these concerns with your "magnet separator"? - I don't know how to perform maintenance! - I don't know when to replace parts! ◆ If you leave the deterioration unattended, the likelihood of various issues occurring increases. ▲ Sludge is not being discharged! ▲ The separation of oil and water is worsening! ◇ Our "free inspection service" can assist with preventive maintenance. 1. Overview of the "free inspection service" - Inspect all operating "magnet separators" in your factory. - Provide a comprehensive assessment of the condition of key components and coolant, etc. 2. Benefits of the "free inspection service" - Understand the operating status and deterioration, aiding in preventive maintenance. - The model name and other details will be included in the "report," making it easier to procure parts in case of failure, etc. ★ The "catalog" includes specific examples of deterioration and inspection items.

1. "Magnet Separator" - We provide optimal products based on usage conditions such as grinding, cutting, shaving, and gear processing. 2. "Cyclone Separator" - High-performance, energy-saving "Cyclone Separator" (foam prevention function can be added). 3. "Paper Filter" - Removes impurities such as grinding sludge and abrasives using the "Paper Filter" (can be used for both magnetic and non-magnetic materials). 4. "Filtration Conveyor" - A conveyor equipped with the function to "remove/filter" sludge and chips from the processing fluid. 5. "Level Gauge" - Choose according to the machine used, including stroke range, detection method, and detection position. 6. "Oil-Water Separator" (Disc Skimmer) - Recovers oil floating on the coolant tank's liquid surface. 7. "Chip Processing Related Equipment" - Supports factory environment improvement, reduction of industrial waste, and recycling. ★ For more details, please refer to the "Comprehensive Catalog."

◆ Issue - During the processing of chemical materials, the accumulation of waste and scrap in the piping leads to blockages, resulting in significant costs for cleaning the pipes and repairing or replacing piping equipment. ◆ Overview - By using "MAGPICKER" upstream in the piping, it has been confirmed that approximately 30 percent of both magnetic and non-magnetic materials contained in the waste and scrap can be recovered simultaneously. As a result, the concentration of non-magnetic materials in the liquid has decreased, reducing the frequency of pipe blockages and sediment layer cleaning. ◆ Effects and Benefits - This leads to a significant reduction in pipe cleaning costs and repair expenses. ☆ Please download the "Product Catalog" to check the specifications. ☆ Rental of the "Evaluation Unit" can be arranged.

In the chemical industry, the contamination of foreign substances during the manufacturing process is a significant challenge that can lead to a decline in product quality and equipment downtime. In particular, blockages caused by foreign substances in pipes not only incur costs for cleaning and equipment replacement but also result in decreased production efficiency. MAGPICKER mitigates the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in scraps and offcuts generated during the chemical material manufacturing process. This helps reduce pipe cleaning costs and repair expenses, enabling the establishment of a stable production system. 【Usage Scenarios】 - Chemical material manufacturing process - Removal of foreign substances in pipes 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency

In the pharmaceutical industry, foreign matter contamination during the manufacturing process can not only compromise product quality but also lead to production line stoppages and significant cost increases. Particularly in processes that use chemical materials, blockages caused by foreign matter accumulation in pipes can become problematic. MAGPICKER removes foreign matter from pipes and supports a stable manufacturing process. 【Usage Scenarios】 - Chemical material manufacturing processes - Quality control departments - Companies facing issues due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the manufacturing line - Improvement in product quality

In the food industry, foreign object contamination poses a significant risk as a quality issue. Contamination during the manufacturing process can lead to product recalls and a loss of corporate trust. Blockages caused by foreign objects in piping can result in production line stoppages and increased cleaning costs. MAGPICKER efficiently collects foreign objects when used upstream in the piping, addressing these issues. 【Usage Scenarios】 - Measures against foreign object contamination in food manufacturing lines - Reduction of production stoppage risks due to piping blockages - Decrease in cleaning frequency and costs 【Benefits of Implementation】 - Reduced risk of foreign object contamination - Lower risk of production stoppages due to piping blockages - Decreased cleaning and repair costs

In semiconductor manufacturing processes, the contamination of fine particles significantly affects product quality. Particularly in processes that use chemical materials, fine particles can accumulate in the piping, leading to blockages that may result in decreased production efficiency and increased repair costs. MAGPICKER has been confirmed to recover approximately 30 percent of non-magnetic materials along with magnetic materials contained in scraps and offcuts when used upstream in the piping, contributing to the reduction of pipe blockages and the frequency of sediment layer cleaning. 【Usage Scenarios】 - Chemical material manufacturing processes - When wanting to reduce the risk of production stoppages due to pipe blockages - When wanting to reduce costs associated with pipe cleaning or replacement 【Benefits of Implementation】 - Reduction in pipe cleaning costs and repair expenses - Improvement in production efficiency - Stabilization of product quality

In the energy industry, the stable operation of plant equipment is crucial, and pipe blockages pose a significant challenge that can lead to decreased production efficiency and unexpected shutdowns. Particularly in processes that handle chemical materials, debris and scraps tend to accumulate in the pipes, necessitating regular cleaning and equipment replacement, which leads to increased costs. By installing MAGPICKER upstream in the piping, these challenges can be addressed, contributing to the stable operation of the equipment. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to pipe blockages - Reduction of pipe cleaning and replacement costs 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of equipment - Improvement in production efficiency

In the water treatment industry, pipe blockages during the purification process pose a significant challenge, leading to equipment downtime and increased maintenance costs. In particular, the intrusion of sludge and foreign materials can cause pipe obstructions, resulting in a decrease in purification capacity. MAGPICKER efficiently removes foreign materials from pipes based on case studies from chemical material manufacturing processes, reducing the risk of pipe blockages. This contributes to the stable operation of water treatment processes and cost reduction. 【Usage Scenarios】 - Wastewater treatment facilities - Industrial water treatment plants - Water purification plants 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Decrease in repair costs - Increased efficiency of the purification process

In the mineral processing sorting process, blockages caused by foreign matter entering the piping can be a challenge. Cleaning or replacing the pipes incurs costs and time, which can also lead to reduced operational efficiency. MAGPICKER, when installed upstream of the piping, effectively collects foreign matter and reduces the risk of pipe blockages. This contributes to stable operations and cost reduction. 【Usage Scenarios】 - Ore sorting process - Sludge treatment process - Chemical materials manufacturing process 【Benefits of Implementation】 - Reduction in pipe cleaning frequency - Reduction in repair costs - Improvement in operational efficiency

In the automotive parts inspection process, it is important to prevent foreign matter contamination and maintain quality. Pipe blockages can lead to delays in the inspection process and a decline in the quality of parts. By introducing MAGPICKER, foreign matter in the pipes can be removed, reducing the risk of pipe blockages. This contributes to the efficiency of the inspection process and the improvement of quality. 【Usage Scenarios】 - Piping of chemical materials in the automotive parts manufacturing process - Measures against foreign matter contamination in the parts inspection process 【Effects of Introduction】 - Reduction in pipe cleaning costs and repair expenses - Increased efficiency of the inspection process - Improvement in parts quality

In the aerospace industry, there is a demand for both weight reduction and the efficiency of manufacturing processes. Clogging in the piping of chemical material manufacturing processes not only decreases production efficiency but also leads to increased costs such as equipment replacement and cleaning expenses. MAGPICKER addresses these issues by being used upstream in the piping to suppress clogs caused by debris and scraps. 【Usage Scenarios】 - Chemical material manufacturing processes - Reduction of production stoppage risks due to piping clogs - Reduction of piping cleaning and replacement costs 【Benefits of Implementation】 - Reduction in piping cleaning and repair costs - Improvement in production efficiency - Prolonged equipment lifespan

In the precision cleaning process of the electronics industry, the contamination of foreign substances greatly affects product quality. In particular, fine foreign substances in the cleaning solution can cause pipe blockages, leading to decreased cleaning efficiency and product defects. MAGPICKER reduces the risk of pipe blockages by simultaneously collecting magnetic and non-magnetic materials contained in debris and scraps upstream of the piping, thereby supporting a stable cleaning process. 【Usage Scenarios】 - Precision cleaning process in electronics manufacturing - Chemical materials manufacturing process - Reduction of production stoppage risks due to pipe blockages 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Stabilization of the cleaning process - Improvement in product quality

In the ceramics industry’s molding process, scraps and offcuts of ceramic materials can clog the pipes, necessitating cleaning or equipment replacement. This can lead to significant costs. By introducing MAGPICKER, foreign objects in the pipes can be removed, reducing the risk of clogging. This contributes to lowering maintenance costs for the pipes and improving production efficiency. 【Usage Scenarios】 - Measures against pipe clogging in the ceramics molding process - Prevention of pipe troubles caused by material scraps and offcuts 【Effects of Implementation】 - Reduction in pipe cleaning and repair costs - Stable operation of the production line

In the metal processing industry, particularly in the polishing process, the contamination of polishing debris and materials leading to pipe blockages is a significant issue. Pipe blockages result in decreased production efficiency and increased costs for cleaning and repairs. MAGPICKER addresses these problems and supports a stable production system. 【Usage Scenarios】 - Coolant fluid piping in the polishing process - When pipe blockages occur due to the contamination of polishing debris or foreign substances 【Benefits of Implementation】 - Reduction in pipe cleaning and repair costs - Improvement in production efficiency - Stabilization of product quality