サノテック List of Products and Services

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from deposits in the tank generated during grinding processing! ◆ Issues (Before Implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● Sludge being discharged was sticky, etc. ◇ Implementation Effects ○ Eliminated tank deposits and removed abrasives, reducing impurities below specified levels ○ Sold sludge as valuable material to scrap dealers, etc.

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and the large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of the cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

◆ Issues (Before Implementation) 　● Maintenance tasks such as tank cleaning are difficult with only paper filters. 　● Fine sludge in the coolant adversely affects processing quality. 　● We were looking for a separator that could "recover" "hard" sludge, among other things. ◇ Implementation Effects 　〇 The sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, among other benefits.