サノテック List of Products and Services

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from deposits in the tank generated during grinding processing! ◆ Issues (Before Implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● Sludge being discharged was sticky, etc. ◇ Implementation Effects ○ Eliminated tank deposits and removed abrasives, reducing impurities below specified levels ○ Sold sludge as valuable material to scrap dealers, etc.

◎ Optimal for cutting processing ・The lifespan of machining center cutting fluid for castings has doubled! ◆ Issues (Before introduction) ● In casting cutting, fine chips and the large amount of carbon cause high-pressure pumps and nozzles to clog, leading to frequent troubles. ● Poor filtration precision of the coolant results in defective products due to scratches, etc. ◇ Effects of introduction 〇 The lifespan of the cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (before implementation) ● The coolant in the tank quickly decreases, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The absence of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.

◆ Issues (Before Implementation) 　● Maintenance tasks such as tank cleaning are difficult with only paper filters. 　● Fine sludge in the coolant adversely affects processing quality. 　● We were looking for a separator that could "recover" "hard" sludge, among other things. ◇ Implementation Effects 　〇 The sludge recovery rate improved by approximately 4 to 5 times compared to conventional "filtration devices." 　〇 Processing quality improved as fine "hard sludge" no longer causes scratches. 　〇 High dewatering performance with almost no moisture in the sludge, reducing the burden of recovery work, among other benefits.

◇ Here are various issues caused by sludge that have been resolved in each case. - Case Study 1: Drums and rubber wear out in less than a year! - Case Study 2: I want to reduce the frequency of coolant liquid replacement! - Case Study 3: I want to reduce troublesome maintenance tasks! - Case Study 4: A lot of moisture and oil remain in the iron powder! - Case Study 5: Dissatisfaction with durability and filtration accuracy! - Case Study 6: Severe issues due to clogging! - Case Study 7: I want to remove fine sludge with magnets and paper! - Case Study 8: I want to reduce costs and time loss in cleaning!

◇ Please refer to various problems caused by sludge and case studies for solutions. - Issue/Case 1: ▲ Frequent nozzle clogging troubles due to fine chips! - Issue/Case 2: ▲ Sludge sticking inside the machine, causing troubles! - Issue/Case 3: ▲ Unremovable particulate sludge accumulating at the bottom of the tank! - Issue/Case 4: ▲ High frequency of filter replacements; is there any other method?

◆ "Gear Processing" 　・Issue/Case 1: ▲ The oil removal work for the contact powder is difficult, and the floor is covered in oil! ◇ "Cemented Carbide and Ultra-Precision Grinding Processing" 　・Issue/Case 2: ▲ Find a separator that can recover cemented carbide sludge!