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サノテック

addressOkayama/Kurashiki-shi/2767-21 Kojima Shio, Sanoyasu Shipbuilding Co., Ltd. Main Building 3F (Kurashiki Seaside Hotel Training Facility)
phone086-475-0794
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last updated:Feb 03, 2025
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Smart Security Digital Berthing Management System Smart Security Digital Berthing Management System
Coolant Sludge Recovery Device "FINE MAG" Series Coolant Sludge Recovery Device "FINE MAG" Series
Metal contamination / Magnetic separator "MAGPICKER" Metal contamination / Magnetic separator "MAGPICKER"
Increase the air conditioning effect! "Hybrid Fan" Increase the air conditioning effect! "Hybrid Fan"
A new strategy for saving air conditioning costs! CONTINEWM / Continuum A new strategy for saving air conditioning costs! CONTINEWM / Continuum
Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing Sludge Recovery / Success Case Collection by Grinding, Cutting, and Gear Processing
"Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products. "Inventory management system" that can be used on the manufacturing site to manage parts, work-in-progress, and finished products.
LED tag "Inventory Management System" lights up to notify! LED tag "Inventory Management System" lights up to notify!
"Palette Management System" Manage inventory in and out with QR codes and terminals! "Palette Management System" Manage inventory in and out with QR codes and terminals!
"WMS" (Warehouse Management System) that can be used in manufacturing sites. "WMS" (Warehouse Management System) that can be used in manufacturing sites.
"Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations. "Process management system" usable in manufacturing sites for work progress, daily reports, and paperless operations.
Refrigeration and Freezing Temperature Management System Refrigeration and Freezing Temperature Management System
Access Control System for Cold Storage Warehouses Access Control System for Cold Storage Warehouses
CAD/CAE Solutions CAD/CAE Solutions
Photography industry solutions Photography industry solutions
Metal

Metal contamination / Magnetic separator "MAGPICKER"

Drum-type Magnetic Separator capable of Continuous Magnetic Separation - "MAGPICKERⓇ" Series (Main Features) ◆ Liquid separation ◆ Separation of magnetic and non-magnetic materials ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances ◆ Drum-type magnetic separator capable of continuous magnetic separation (wet/dry type) (Main Applications/Examples) ◇ Removal and recovery of "magnetic fine powders" (case study available) ◇ Removal and recovery of "metal fine powders" (case study available) ◇ Removal and recovery of "ceramics" (case study available) ◇ Removal and recovery of "contaminated sludge arsenic" (case study available)

Magnetic Separator" High sludge recovery and dewatering performance "MAGPICKER

【Solid-liquid separation / Separation of magnetic and non-magnetic materials / Moisture content adjustment / Foreign matter removal】 ◇ Drum-type "magnetic separator" capable of continuous magnetic selection processing.

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult-to-separate magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

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Magnetic Separator" Remove magnetic fine powders with a magnet! "MAGPICKER

High sludge recovery performance and dewatering efficiency. Durability that maintains high performance over a long period!

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) across a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic and non-magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

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Magnetic drum that adsorbs and discharges only metal fine powder 'MAGPICKER'

Achieving a high magnetic field of 9,000 Gauss over a wide area of the magnet drum surface, ensuring a large adsorption area, and capturing non-magnetic materials mixed with the powder.

- "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increase production efficiency without stopping the manufacturing line!) 1. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 2. Benefits ◆ Increased production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic substances in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic substances adsorbed on the magnet drum

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Magnetic separator / Recovering magnetic fine powder from slurry with a 9000 Gauss magnet.

The "Permanent Magnet Drum-Type Magnetic Separator" with "Ultra-High Magnetic Force Magnet Drum" adsorbs and separates magnetic fine powders and non-magnetic materials in the slurry!

1. Features ◆ "Dehydration mechanism" + "Automatic discharge mechanism" + "Continuous magnetic separation processing" (Increases production efficiency without stopping the manufacturing line!) 2. Functions ◆ Liquid separation ◆ Magnetic/non-magnetic material separation ◆ Moisture content adjustment (concentration control) ◆ Removal of magnetic foreign substances 3. Benefits ◆ Improved production efficiency for the next process through dehydration/moisture content adjustment of recovered materials ◆ No filters or consumables required ◆ Achieves high magnetic force of 0.9 Tesla (excluding some large models) over a wide area of the magnet drum surface with permanent magnets, capturing difficult magnetic materials in the liquid ◆ Continuous magnetic separation processing without stopping the manufacturing process due to the automatic discharge mechanism for magnetic materials adsorbed on the magnet drum

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[Example] Adsorbing "magnetic fine powder" from the slurry onto a magnet for recovery and removal.

Achieving continuous concentration of slurry and efficiently adjusting to the appropriate moisture content. Responding to the optimization of the drying process (time reduction).

1. Overview Continuous concentration of magnetic paste such as nickel and ferrite to achieve an appropriate moisture content. - Recovery of magnetic materials using a rotating powerful magnetic drum. - Achieving the appropriate moisture content by adjusting the rotation speed and the pressure of the squeezing rollers. 2. Target Industries Manufacturers of electronic components and magnetic fine powders, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ As the fine powder of magnetic materials becomes smaller, the filtration time using filters increases. ▲ It is difficult to secure the optimal moisture content for handling paste and shortening the drying process, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional batch processing with filters has been significantly reduced. ◎ Breakthrough of the limits of filter processing when advancing fine powder production due to high performance. ☆ Please download the "catalog" to check the specifications. ★ "Evaluation units" are available for loan upon arrangement.

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[Example] Adsorbing "metal fine powder" from slurry using a magnet and recovering it.

The recovery of residuals from drainage has become 98% possible, significantly reducing the amount of metal fine powder residue in the waste liquid.

1. Overview Since the target atomized metal fine powder is a magnetic material, a recovery method using magnets is being considered. - Achieved a recovery rate close to the target value using a permanent magnet drum-type magnetic separator. - Utilized a permanent magnet drum-type magnetic separator as a secondary recovery device for the cyclone separator. 2. Target Industry Metal fine powder manufacturing industry, and others (industries related to metal fine powders), etc. 3. Target Issues ▲ In the water atomization method, after recovering mixed particles in the liquid using a cyclone separator, wastewater treatment becomes necessary. ▲ With the expected expansion of demand for smartphones, IoT, electric vehicles, etc., improving the recovery yield of metal fine powders is becoming increasingly important, etc. 4. Results After Implementation ◎ By using a permanent magnet drum-type magnetic separator, it has become possible to recover 98% of the residuals from wastewater that was previously treated as waste. ◎ Since it can significantly reduce the amount of metal fine powder residue in the wastewater, cost reduction effects for wastewater treatment are expected. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation machine" can be arranged.

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[Example] Adsorption and removal of "chemical cuss" from slurry using a magnet.

Reduction in the concentration of magnetic and non-magnetic substances in the liquid, leading to decreased frequency of pipe blockages and sediment layer cleaning.

1. Overview In the manufacturing process of multilayer ceramic capacitors, reduce the ceramic accumulation in the piping that occurs during the post-processing of laminated scraps and cuttings. - Approximately 30% of non-magnetic ceramics are recovered along with magnetic materials. - The concentration of non-magnetic materials in the liquid decreases, reducing the frequency of piping blockages and sedimentation tank cleaning. 2. Target Industries - Manufacturers of multilayer ceramic capacitors, chemical, materials, and chemical-related companies, etc. 3. Target Issues ▲ Ceramic accumulates in the piping in a short period, causing blockages. ▲ Significant costs arise for cleaning the piping and sedimentation tanks, etc. 4. Results After Implementation ◎ Repair costs for cleaning the piping and replacing pipes, which amounted to several million yen annually, have been reduced. ☆ Please download the "catalog" to check the specifications. ★ The loan of an "evaluation unit" is also adjustable.

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[Case] Mixing soil purification iron powder with contaminated sludge water to remove "arsenic" using a magnet.

Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!

1. Overview A new technology utilizing a permanent magnet drum-type magnetic separator for the removal of "arsenic" contained in contaminated sludge generated from construction work. - Recovery of iron powder adsorbed with arsenic using a permanent magnet drum-type magnetic separator. - Removal of arsenic to below environmental standards, allowing for the safe utilization of treated sludge. 2. Target Industries General contractors, industrial waste treatment companies, and other soil purification-related businesses, etc. 3. Target Issues ▲ Contaminated sludge and soil require appropriate disposal. ▲ Cost concerns and pressure on managed disposal sites, etc. 4. Results After Implementation ◎ Arsenic levels below environmental standards; iron powder recovery (over 98%). ◎ Treated sludge can be safely utilized, etc. ☆ Please download the "catalog" to check the specifications. ★ Evaluation equipment rental is available upon arrangement.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

  • PFAS規制に対応 PFASフリー コーティング剤 ・潤滑性を付与 摩擦低減、耐摩耗性向上 ・離型性を付与 撥水・撥油性、非粘着 など、多様の用途で提案が可能 素材は、金属・プラスチック・ゴムなど問いません!
  • 高品質×短納期 アキツなら金型費不要 0円 1個から対応可能 試作・小ロット 最短当日出荷 3Dデータ対応 ゴム切削加工はお任せください!
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