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We will automate the transportation of parts, inter-process transportation, and finished product transportation in the manufacturing site using AGVs and AMRs. In addition to addressing labor shortages and reducing workload, we will contribute to improving the overall efficiency of the production line.
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AGVs and AMRs can be operated while utilizing existing aisles and work environments. This reduces the burden of construction due to layout changes and enables the automation of transportation in a short period of time.
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You can introduce AGVs and AMRs while utilizing existing production equipment and layouts. This enables the automation of transportation without large-scale equipment updates, contributing to a reduction in implementation costs and construction time.
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Automating transportation operations within logistics warehouses using AGVs and AMRs. This achieves efficiency in inbound and outbound operations as well as sorting processes, contributing to solutions for labor shortages and reductions in logistics costs. It also supports 24-hour operations, ensuring stable logistics operations.
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Automate the transportation of raw materials, parts, and finished products within the factory using AGVs and AMRs. This reduces waste in transportation tasks, contributes to reducing the burden on workers, and improves productivity. It can accommodate not only inter-process transportation but also the overall optimization of logistics within the factory.
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The anomaly detection AI is a system that analyzes surveillance camera footage in real-time to detect equipment anomalies and abnormal behavior. It helps to identify signs that could lead to equipment shutdowns or accidents early on, supporting safety management and equipment maintenance. It also contributes to labor reduction through 24-hour monitoring.
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The label inspection AI is an inspection system that automatically checks the printed content and attachment status of labels using AI. It verifies barcodes, QR codes, product numbers, expiration dates, and more, detecting printing errors and label attachment mistakes. This achieves improved shipping quality and reduced verification workload.
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OCR and character recognition AI is an AI system that automatically reads product labels and printed content. It recognizes item numbers, serial numbers, lot numbers, expiration dates, and more with high speed and accuracy, automating input and verification tasks. It helps prevent input errors and enhances traceability, supporting the efficiency of quality control operations.
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This is an AI inspection system specialized for pre-shipment inspections and final inspection processes. The AI automatically determines defects such as scratches, chips, foreign objects, and deformations, reducing the risk of defective products being released. It helps establish a stable quality assurance system while minimizing variability in visual inspections. It is utilized in the quality control departments and inspection processes of the manufacturing industry, contributing to defect reduction, complaint reduction, and quality improvement. *For more details, please refer to the PDF document or feel free to contact us.*
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This is an equipment operation management system that visualizes the operational status of manufacturing site equipment in real-time, supporting the resolution of issues such as downtime losses, minor stoppages, and decreased operating rates. By utilizing SCADA and JoyWatcher, it centrally manages equipment data collected from controllers and various IoT devices, allowing real-time monitoring of the site’s status through operation monitors, equipment status monitors, and performance monitoring screens. Since it enables immediate understanding of equipment stoppages, abnormalities, and operational status, it encourages prompt responses from on-site personnel, contributing to productivity improvement and enhancement of equipment operating rates. The collected performance data can also be linked to CSV and output as Excel graphs.
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This is an AI-based visual inspection system aimed at addressing the ongoing issues of labor shortages and recruitment difficulties in the field. The AI analyzes camera footage in real-time, automating and streamlining verification tasks that have traditionally relied on human labor. By supporting processes that require full inspections and repetitive simple verification tasks, the system reduces the burden on inspectors and enhances productivity. F&L Solutions' AI image recognition not only offers high-speed and high-precision recognition but also provides model adjustments tailored to specific applications, implementation support, and operational design. We propose not just to integrate AI as a standalone solution, but as a system that can be continuously utilized in the field.
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This is an image inspection AI that standardizes visual inspection tasks, which are often reliant on skilled workers. The AI analyzes camera footage in real-time and assesses the condition of the target object based on pre-set criteria. It helps reduce discrepancies in experience and judgment among inspectors, supporting the uniformity of inspection quality. It is also effective in reducing the training burden for new staff, standardizing inspection procedures, and unifying quality standards across multiple locations. F&L Solutions' AI image recognition identifies targets in real-time with high precision and accommodates customization according to industry and application. We propose "usable AI" based on an understanding of the field.
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This is an AI inspection system for manufacturing sites that aims to strengthen measures against defective product outflow. The AI analyzes camera footage in real-time to automatically detect abnormal signs such as scratches, chips, dirt, and shape anomalies. It standardizes the judgment tasks that tend to vary with human visual inspections, helping to prevent oversight and stabilize inspection quality. At F&L Solutions, we provide comprehensive support not only for the introduction of AI image recognition but also for adjusting AI models and developing business applications tailored to site requirements. We propose AI inspection systems that can be used on-site, adapted to existing equipment and operational flows.
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Integrate the transportation operations of factories and logistics warehouses with WCS (Warehouse Control System) and AGV/AMR for unified control. Although automation of transportation has been advanced, are you still limited to "local optimization"? - Control is inconsistent across different robots - There is no coordination between processes - Operations cannot be tailored to the site These issues can be resolved through the design of WCS.
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AI can recognize over 80 types of objects by default. Additionally, it can be customized into a company-specific AI by adding industry-specific objects and proprietary products through further learning, allowing for seamless integration with existing equipment and workflows. This is an "AI solution with high management effectiveness" that supports not only the efficiency of on-site operations but also the quality assurance system and overall optimization of the production line. 【Features】 - Recognizes over 80 types of objects by default - Builds a company-specific AI through custom learning - Flexible implementation and operation tailored to the site - Reliable support without the need for specialized knowledge *For more details, please refer to the PDF materials or feel free to contact us.
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AI analyzes camera footage in real-time, automating judgments without relying on human visual inspection. This reduces errors while significantly improving work speed and supports labor reduction with 24/7 operation. As a result, it addresses management challenges such as labor shortages and quality instability, dramatically enhancing overall productivity. For management, it becomes a powerful tool that simultaneously achieves "efficiency, accuracy, and cost reduction." 【Features】 - Real-time AI analysis of camera footage - High-precision recognition to reduce visual inspection errors - Immediate decision-making to expedite operations - Labor reduction through AI operating 24/7 *For more details, please refer to the PDF document or feel free to contact us.
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AI analyzes camera footage in real-time, automating decisions without relying on human visual inspection. This significantly improves work speed while reducing errors, and it supports automation with 24-hour operation. As a result, it addresses management challenges such as labor shortages and quality instability, dramatically enhancing overall productivity. It becomes a powerful tool for management to simultaneously achieve "efficiency, accuracy, and cost reduction." 【Features】 - Real-time AI analysis of camera footage - High-precision recognition to reduce visual inspection errors - Immediate decision-making to expedite operations - Automation through AI operating 24/7 *For more details, please refer to the PDF document or feel free to contact us.
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Our facial recognition system can be flexibly customized according to the business flow and requirements of each operational site. It features capabilities not found in template products, such as cloud or on-premises configurations, API integration, UI modifications, and authentication condition settings. It is ideal for companies looking to build a "truly usable system tailored to their specifications." We provide comprehensive support from requirement organization before implementation to design, construction, and maintenance, ensuring reliable assistance until operational establishment. 【Features】 - Flexible customization design according to business flow - Free adaptation of system configuration and integration partners - Modifiable UI for facial recognition and authentication conditions - Reliable system with consistent support from implementation to construction and maintenance *Some features are currently under development, so please contact us for details. *For more information, please refer to the PDF materials or feel free to contact us.
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The "Digital Paper Application" is a new application that utilizes digital paper. It allows for the bulk distribution and collection of documents (PDF) to multiple digital paper devices. This enables the streamlining and efficiency of tasks traditionally done on paper, as well as further utilization of data. Additionally, please feel free to consult us for customization tailored to your needs. 【Features】 ■ Utilizes digital paper ■ Bulk distribution and collection of documents (PDF) to multiple digital paper devices ■ Streamlining and efficiency of tasks traditionally done on paper ■ Further utilization of data is possible ■ Integration with databases, transitioning from mere IT utilization to digital transformation (DX) *For more details, please refer to the PDF materials or feel free to contact us.
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This AGV solution achieves the automation, labor reduction, and visualization of transportation all at once through the integration of AGV, WCS, and system collaboration. It allows for flexible customization of AGV travel routes and control methods to match the different line configurations and processes at each site. We provide a truly usable AGV system that covers everything from issuing instructions to inventory management, countermeasures for misdelivery, and integration with PLC and MES. We offer comprehensive support from implementation to operation, assisting with stable operation and the establishment of effectiveness after AGV introduction. 【Features】 - High-precision and flexible route control using AGV and WCS - Handling of transportation instructions, load misalignment, and abnormal situations according to site specifications - Real-time integration with upper systems (PLC/MES) and Web API - Visualization and immediate control of AGV operating status from a tablet - Support for optimizing AGV operation after delivery (mode switching, training, tuning) *For more details, please refer to the PDF document or feel free to contact us.
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It is possible to perform high-precision identity verification without stopping operations, even while wearing a mask. There is no need for contact operations like cards or fingerprints, making it ideal for hygiene management. Furthermore, through customization according to business flows and usage environments, we can achieve "operational designs that fit the site." 【Features】 - High-speed and non-contact identity verification - Hygienic and highly convenient operation - Minimization of authentication failure risks - Flexible design changes according to site configuration *Some features are currently under development, so please contact us for details. *For more information, please refer to the PDF materials or feel free to contact us.
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The "Digital Assortment System (DAS)" allows you to use both hands without the need to hold a sorting list, significantly improving the efficiency of sorting tasks and preventing sorting errors and work losses. When the product's barcode is scanned with a handheld scanner, the number of items to be sorted by shipping destination is displayed on a screen installed on the product shelf. You simply sort the items onto the shelf while looking at the display. [Features] ■ Compatible with a wide variety of display devices ■ Can be linked with mobile devices ■ Quick implementation possible ■ Visualization of work progress and performance ■ Automatic allocation of openings (optional feature) *For more details, please refer to the PDF document or feel free to contact us.
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We propose an AGV solution to automate transportation in workplaces that rely on a shortage of manpower and person-dependent tasks. By collaborating with WCS, we achieve a non-stop process from instruction issuance to transportation completion. This system balances the reduction of burdens on the site with stable operations. 【Features】 - Automatic transportation system using AGV and WCS - Flexible customization according to site operations - Real-time instruction issuance and inventory management - Reduction of mis-transportation and operational errors - Effective utilization of personnel through worker reallocation *For more details, please refer to the PDF document or feel free to contact us.
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This system automatically records entry and exit information through non-contact facial recognition. It does not require an IC card and is effective against impersonation. It can be integrated with existing management systems via API. Furthermore, with a flexible customization design tailored to your business flow and operational policies, you can build a secure entry and exit management foundation that meets your company's specifications. 【Features】 - Automatic recording and data accumulation of entry and exit history - Hygienic personal authentication without contact - Prevention of unauthorized entry and proxy authentication - Customizable settings to match your company's operations *Some features are currently under development, so please contact us for details. *For more information, please refer to the PDF materials or feel free to contact us.
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The "Assembly Navigation System" is an assembly work support system that can automatically import user-created work instructions (Excel) and display the work instructions linked to the work instructions on the screen. Work times and results are automatically registered in the database for each work item, allowing for the collected performance data to be referenced and analyzed on the management screen. 【Features】 ■ If there is a procedural error or if the result is outside the standard value, the worker will be notified, and they will not be able to continue the work. *For more details, please download the PDF or feel free to contact us.
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The key to maintaining quality and deadlines on-site is that AGVs transport items accurately and reliably. This solution is equipped with features such as electronic kanban, traceability, and abnormal notification functions, pursuing precision and reliability. It supports manufacturing and logistics operations without interruption. 【Features】 - Route navigation using high-precision QR/grid recognition - Integration with electronic kanban and abnormal notification functions - Flexible integration with PLCs, MES, schedulers, etc. - Prevention of incorrect transport and mix-ups of items - Peace of mind operation through real-time visualization *For more details, please refer to the PDF document or feel free to contact us.
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