正英製作所 Product Lineup

It is possible to conduct aluminum melting tests using hydrogen combustion with ingot input. Please use it to verify the quality of the molten metal and its impact on the products. The melting gas burner employs a hydrogen burner and electric heaters for retention! It is a hybrid furnace that enables carbon neutrality. By exchanging burner components, you can switch between fuel gases (hydrogen/LNG (natural gas)/LPG), allowing for adaptability based on gas supply trends. Additionally, the furnace structure has a high oxide suppression effect, which you can verify in actual operation. We are committed to solving problems in aluminum casting sites and promoting low carbonization. Please feel free to reach out to us. ~Equipment Overview~ Test Furnace: Aluminum Handheld Melting Retention Furnace (Oxide Suppression Structure) Model: SMH-150H2 Melting Capacity: 150kg/h Retention Capacity: Retention Chamber 800kg/ch *Actual effective capacity during continuous melting, specific gravity 2.4 Melting Temperature: 660–680℃ Control Accuracy: ±5℃ ~Heat Source Configuration~ Melting Burner: Hydrogen Combustion Burner 116kW x 1 unit Retention Heater: Immersion Type Electric Heater 9kW x 2 units Fuel Used: Hydrogen (city gas 13A and propane gas are also possible) Power Supply: 200V/60Hz for power, 100V for operation

Oxide Suppression Furnace: SMH Series (Aluminum Holding Melting Furnace / Aluminum Central Melting Furnace) 【Features】 ◇ Maintains a low atmosphere temperature in the holding chamber (below 800°C) and keeps the residual oxygen concentration below 1%, utilizing the protective effect of the aluminum oxide film to slow down the progression of oxidation with a new furnace structure. ◇ Equipped with a newly developed flat frame burner to prevent agitation of the molten surface without directly applying flame to the molten metal in the holding chamber, and incorporates a heat exchanger utilizing exhaust gas for energy savings (a hybrid version using electric heaters is also available). ◇ To significantly enhance forced convection heat transfer from the matching of the furnace structure, it is equipped with a newly developed melting burner that considers flame length, flame diameter, and flame speed. 【Expected Effects】 (Compared to our conventional furnaces) By using the oxide suppression furnace... ○ Reduction in the frequency of cleaning the holding chamber (proven to be unnecessary for up to 1 year) ○ Elimination of flux treatment (may be performed in the melting chamber depending on the amount of dross) ○ Improvement in molten metal quality (reduction of hydrogen gas and inclusions in the molten metal) ○ Increased yield due to reduction in material loss ○ Improved fuel efficiency through energy savings from waste heat recovery in the holding chamber ○ Improved working environment due to reduced furnace surface temperature

<Problems with Reflective Electric Heater Holding Furnaces> - The atmosphere temperature above the aluminum molten surface is high at 850°C, which promotes the generation of oxides. <Problems with Under-type Electric Heater Holding Furnaces> - Complete draining of the molten metal is necessary during heater tube replacement, which poses safety risks such as leaks. <Problems with Vertical Immersion Electric Heater Holding Furnaces> - The heater tubes are exposed above the molten surface, resulting in significant heat loss from the furnace body and a high occurrence of oxide generation around the tubes. ~These issues are resolved with the "Diagonal" Immersion Type!~ [What is a Diagonal Immersion Type Holding Furnace?] It is a holding furnace equipped with high-efficiency electric heaters installed diagonally downward towards the aluminum molten surface. 1. Reduction of Oxides - Similar to the under-immersion type, the immersion heater is completely submerged in the aluminum molten metal, which suppresses the generation of oxides. 2. Improved Maintainability - The immersion heater tube can be replaced by draining the molten metal down to the lower limit of the molten metal sensor. 3. Safety - Compared to the under-immersion type, there are fewer issues with aluminum molten metal leaks due to the heater's mounting position and structure. 4. Energy Saving - By adopting high-efficiency heaters, the heat loss from the furnace body in the ceiling area is reduced. Holding capacities range from 500kg to 2000kg.

The "Metal Knit Burner," ideal for mold heating, eliminates excess combustion air and achieves "gentle yet high-speed heating for molds" through the synergistic effect of heat flow and infrared. Unlike conventional torch gas burners, it does not produce unnecessary flames, improving the surrounding environment and achieving significant energy savings. In the casting of automotive parts, which requires strict quality control, we can quickly and evenly heat the necessary parts of each mold, leading to feedback such as "no need for waste shots." We have a wealth of experience both domestically and internationally. We can design according to the shape of the mold, so please feel free to consult with us. 【Features】 ■ Combustion set with safety device = can be combined with a pack mixer for quick on-site installation ■ Can be made into a mobile unit, allowing the burner set to be used only when needed ■ Uses heat-resistant alloy fibers * For more details, please refer to the PDF document or feel free to contact us.

**Electrification of Thermal Equipment** In an uncertain future for energy supply, we are responding to high-efficiency electrification based on proven thermal equipment (combustion furnaces) to offer multiple options to our customers as an industrial furnace manufacturer. □ Our electric hot air generator (AH-E) can be substituted for our gas combustion type, allowing for electrification without significant changes to the equipment layout. **Hybrid Heating of Electric and Combustion Types** We have numerous achievements not only in full electrification of thermal equipment but also in hybrid heating that combines the advantages of combustion types. We address challenges such as "securing green power, reducing costs, and ensuring power capacity" through hybrid solutions with combustion types. In addition to enhancing the efficiency of electric systems, we can also implement energy-saving systems that utilize waste heat for gas burners. By incorporating hydrogen gas burners, we achieve carbon neutrality! **We Conduct Practical Verification Tests** We conduct various heating tests at the newly established "Thermal Technology Research Institute" within the Horyuji Center. Among these, the "QCO Test Facility" allows for heating tests using four different heat sources! We propose thermal equipment suitable for your work using gas, electric, hydrogen, and hybrid heat sources.

Aluminum (non-ferrous metal) melting and holding furnace SMK Series We have a wealth of experience not only in Japan but also in China and Southeast Asia (Vietnam, Thailand, etc.). We can provide detailed layout designs tailored to die casting machines, so please feel free to contact us. 【Features】 ◇ We offer flexible responses with custom-made designs ◇ Equipped with flat frame burners that suppress the generation of oxides ◇ A new design that does not directly apply flame to the molten metal surface, preventing surface agitation ◇ Features newly developed melting burners that consider flame length, diameter, and speed ◇ Standardly equipped with combustion safety devices ◇ Melting capacity ranges from 100 kg/h to 1000 kg/h Additionally, we handle various aluminum industrial furnaces, including melting and holding furnaces (SMH) with further oxide suppression structures, electric holding furnaces (SEUD), centralized melting furnaces (STM), and aluminum heat treatment furnaces.

Aluminum (non-ferrous metal) centralized melting holding furnace STM Series We have extensive experience not only in Japan but also in China and Southeast Asia (Vietnam, Thailand, etc.). We can provide detailed layout designs tailored to your factory. 【Features】 ◇ We offer flexible responses with custom-made designs. ◇ We also offer an integrated type with a degassing chamber between the uniquely structured holding chamber and the trough. This allows for direct feeding into the holding furnace without the hassle of GBF treatment in the degassing device, preventing a drop in molten metal temperature. ◇ We adopt flat frame burners for holding that suppress the generation of oxides. ◇ A new design that does not directly apply flame to the molten metal surface, preventing agitation of the surface within the holding chamber. ◇ Equipped with newly developed melting burners that consider flame length, flame diameter, and flame speed. ◇ Standardly equipped with combustion safety devices. ◇ Melting capacity ranges from 500 kg/h to 1500 kg/h (consultation available for over 1500 kg/h). ◇ We also offer the SMH-C version of the centralized melting furnace with oxidation suppression for hand-held operations. Others We handle melting holding furnaces (SMH) with further oxidation suppression structures, electric holding furnaces, hand-held melting and holding furnaces, and aluminum heat treatment furnaces, among various aluminum industrial furnaces.

The EIM burner is a gas burner of the nozzle mix type that produces a high-brightness, straight flame. It has a large turndown ratio, achieving stable combustion across the entire range of combustion volume. Stable combustion is obtained across the entire range of combustion volume, eliminating concerns about backfire in low combustion areas. In applications such as aluminum melting furnaces, the radiant heat from the high-brightness flame improves melting efficiency. You can choose a direct ignition method, which eliminates the need for a pilot burner, simplifying the piping system. It has a structure that is easy to disassemble and maintain. It achieves stable combustion at a low air ratio, minimizing excessive oxygen that can cause oxides and improving fuel efficiency. 【Features】 ■ Stable combustion is achieved ■ The flame is a high-brightness straight flame ■ The combustion system is simple ■ Easy to install ■ Maintenance and inspection are easy *For more details, please download the PDF or feel free to contact us.

The EIRS burner is a gas burner of the nozzle mix type that produces a high-brightness flat flame. The swirling flat frame prevents the flame from contacting the aluminum melt, allowing the melt surface to be gently maintained, which suppresses the generation of oxides. It has a large turndown ratio, achieving stable combustion across the entire range of combustion amounts. The radiant heat from the high-brightness flame improves fuel efficiency. By maintaining stable combustion at a low air ratio, it minimizes excessive oxygen, which can cause oxides. Preheated air is available (up to 300°C). Since it uses a direct ignition method, a pilot burner is not required, simplifying the piping system. 【Features】 - Stable combustion can be achieved - The flame is a high-brightness swirling flame along the furnace wall - The combustion system is simple - Preheated air can be utilized - Easy maintenance and inspection *For more details, please download the PDF or feel free to contact us.

**Exhibition Information** An information dissemination event from Kansai consisting of product and technology exhibitions of industrial furnaces and related equipment, as well as seminar presentations and lectures. We will be exhibiting at Thermal Technology 2024. Date: October 10 (Thursday) and 11 (Friday), 2024, from 10:00 to 17:00 Venue: Grand Front Osaka, North Building, B2F **Latest! Hydrogen Gas Burner Lineup** Hydrogen combustion with zero carbon dioxide emissions! SHOEI is advancing the hydrogen compatibility of its proven in-house burners. We offer a wide range of products suitable for various temperature ranges and types of thermal equipment. **Electrification of Thermal Equipment** We are responding to high-efficiency electrification based on proven thermal equipment (combustion furnaces). The newly developed electric hot air generator (AH-E) can replace our gas combustion type. **Hybrid Heating of Electric and Combustion Types** In addition to full electrification of thermal equipment, we have numerous achievements in hybrid heating that combines the advantages of combustion types. In addition to improving the efficiency of electric systems, energy-saving systems that utilize waste heat for gas burners are also possible. **Test Equipment Available** The Thermal Technology Research Institute offers various test furnaces, including hydrogen combustion testing!

**Features of SHOEI's Aluminum Equipment** - Optimal design can be achieved according to processing conditions (T-4, T-5, T-6, etc.) and processing volume. → We have accumulated experience and achievements in high-temperature fields across various industries, including automotive parts, aluminum castings, iron, and non-ferrous metals. - Both gas and electric heat sources can be selected. Furthermore, we propose energy-saving, low-carbon, and decarbonization technologies that consider the environment! ○ Hybrid heating with electricity and gas ○ Waste heat recovery using heat exchangers ○ Waste heat recovery gas burners ○ Low NOx gas burners ○ Optimal control of air-fuel ratio ○ High-efficiency electric heaters - A lineup of batch, continuous, and basketless types is available. → We propose furnace bodies tailored to conditions such as small quantities of diverse products or large quantities of a few products. → Flexible design considering installation locations is possible. We contribute to improved production efficiency with optimal designs that include ancillary equipment.

In the automotive industry, reducing the weight of parts is essential for improving fuel efficiency and minimizing environmental impact. Aluminum cast components contribute to weight reduction, but the generation of oxides during the manufacturing process can lead to decreased quality and lower yield rates. The SMH series helps suppress the formation of oxides and supports the production of high-quality aluminum cast components. 【Application Scenarios】 - Automotive parts manufacturers - Aluminum casting factories - Companies pursuing weight reduction 【Benefits of Implementation】 - Reduced frequency of cleaning the holding chamber - Reduction in flux treatment - Improved molten metal quality - Increased yield due to reduced material loss - Improved fuel efficiency through energy savings - Enhanced working environment

In the recycling industry, maintaining quality and efficiency during the melting and holding processes of aluminum scrap reuse is crucial. In particular, contamination and oxidation leading to quality deterioration are significant factors that reduce product yield. Our aluminum melting holding furnace, the SMH series, contributes to solving challenges in the recycling process by suppressing the generation of oxides and providing a stable supply of high-quality aluminum molten metal. [Usage Scenarios] - Recycling process of aluminum scrap - Recycling of aluminum cast parts - Improving yield in aluminum product manufacturing [Benefits of Implementation] - Reduction in the frequency of cleaning the holding chamber - Reduction in flux treatment - Improvement in molten metal quality - Increased yield due to reduced material loss

In the motorcycle and automotive industry, reducing the weight of components is essential for improving fuel efficiency and reducing environmental impact. Aluminum cast parts contribute to weight reduction, but the generation of oxides during the manufacturing process can lead to a decline in quality and reduced yield. The SMH series helps suppress the generation of oxides and supports the production of high-quality aluminum cast parts. 【Application Scenarios】 - Motorcycle and automotive parts manufacturers - Aluminum casting factories - Companies pursuing weight reduction 【Benefits of Implementation】 - Reduced cleaning frequency of holding chambers - Reduced flux treatment - Improved molten metal quality - Increased yield due to reduced material loss - Improved fuel efficiency through energy savings - Improved working environment