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We would like to introduce a case of "development of water surface insulation materials" that our company is conducting. In conventional products, polyethylene foam was used, which was not suitable for mass production and posed challenges in achieving large-scale manufacturing. In response to the requirements for lightness, foamed structure, and water resistance, we propose a solution that maximizes foaming to achieve lightness. Please feel free to contact us if you have any inquiries. [Overview of Problem Solving] ■ Customer Issues and Background Information: Unable to achieve mass production ■ Details of Conventional Specifications: Conventional products use polyethylene foam ■ Required Specifications for Problem Resolution or Improvement: Lightness, foamed structure, water resistance ■ Proposed Solution: Maximize foaming to achieve lightness ■ Results and Outcomes After Proposal: Currently in progress *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study regarding our "cleaning equipment parts." In conventional products, ABS was used, which posed a strength issue as the floor cleaning equipment could break upon impact. In response, we proposed using foam resin that can avoid breakage, with two options: EVA resin and polyurethane resin. Please feel free to contact us when you need assistance. [Overview of Problem Solving] ■ Customer issues and background information: Conventional products used ABS, which had strength issues. ■ Causes of the problem: The floor cleaning equipment could break upon impact. ■ Required specifications for solving or improving the problem: Foam resin can avoid breakage. ■ Proposed solutions: Two options were proposed: EVA resin and polyurethane resin. ■ Results and outcomes after the proposal: Development was halted due to customer circumstances after the delivery of prototypes. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce an example of "helmet development" that our company is conducting. In conventional helmets, ABS specifications are common, but there has been a demand to develop a new type of lightweight helmet. In response to the requirement for the same standard values as conventional products, we are proposing optimization of hardness and the addition of shock absorption performance. Please feel free to contact us when you need our services. 【Overview of Problem Solving】 ■ Cause of the problem: Resin helmets that can be worn during work ■ Details of conventional specifications: Conventional helmets often use ABS, but there is a need for the development of a new type of lightweight helmet ■ Required specifications for solving or improving the problem: Same standard values as conventional products ■ Proposed solution: Optimization of hardness and addition of shock absorption performance ■ Results and outcomes after the proposal: Development was halted due to customer circumstances after the completion of the prototype *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study of our "prototype development of smartphone cases." We received requests from customers who wanted a design that could float on water and had some concerns. To solve and improve the issue, we proposed the development of high-foaming EVA resin. Please feel free to contact us when you need our services. 【Overview of Problem Solving】 ■ Customer Issues and Background Information: Design that can float on water ■ Required Specifications for Solving and Improving the Issue: New development of resin to float on water ■ Proposed Solution: Development of high-foaming EVA resin ■ Results and Outcomes After Proposal: Development was halted due to customer circumstances after the prototype was completed. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case of "partial domestic return of overseas manufacturing outsourcing" that our company is undertaking. With cost reduction in mind, we proposed a solution to change from the usual 2-piece production to 4-piece production. As a result, production efficiency has improved to twice the normal rate for overseas products, and it has now become a standard product. Please feel free to contact us when you need our services. [Overview of Problem Solving] ■ Customer Issues and Background Information: Risk diversification due to political issues overseas ■ Proposed Solution: With cost reduction in mind, change from the usual 2-piece production to 4-piece production ■ Results and Outcomes After Proposal: Production efficiency has improved to twice the normal rate for overseas products ■ Evaluation of Results / Customer Feedback: It has now become a standard product *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case study regarding the resolution of issues related to our "care equipment parts." Due to the nature of the new business, there was a priority on domestic manufacturing and assembly. After prototyping with a trial mold and making improvements to the identified issues, we achieved product commercialization within six months of the request. Please feel free to contact us when needed. 【Overview of Issue Resolution】 ■ Customer Issues and Background Information: Looking for a company that can supply EVA foam products domestically for the development of new care equipment, with water resistance. ■ Causes of the Problem: Domestic manufacturing and assembly were prioritized due to the new business. ■ Execution Process of the Proposal: After prototyping with a trial mold and making improvements to the identified issues, we achieved product commercialization within six months of the request. ■ Evaluation of Results/Customer Feedback: High praise from facility representatives with orders received after exhibiting at a trade show. *For more details, please download the PDF or feel free to contact us.
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We would like to introduce a case of "reshoring overseas manufacturing outsourcing" that our company is undertaking. After manufacturing at overseas outsourcing locations, quality issues such as deformation, discoloration, and defect rates arose due to the materials not being suitable for transportation by sea, resulting in harsh environmental conditions inside the containers. In addition to enhancing heat resistance, we propose redefining dimensional standards while developing formulations tailored to the products and confirming acceptable ranges. Please feel free to contact us when needed. [Overview of Problem Solving] ■ Customer Issues and Background Information: Cost issues related to quality, delivery times, and exchange rates ■ Details of Conventional Specifications: Conventional EVA foam has low heat resistance and insufficient suppression of thermal shrinkage ■ Proposed Solution: In addition to enhancing heat resistance, we propose redefining dimensional standards while developing formulations tailored to the products and confirming acceptable ranges ■ Results and Outcomes After Proposal: High ratings from end users through word-of-mouth for delivered finished products and an increase in sales volume *For more details, please download the PDF or feel free to contact us.
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With a shock absorption rate of 70% and boasting over 50% high elasticity, our self-developed material "EVARON ABSORB" strongly supports the creation of high-performance products from the material development stage. Utilizing Japan's only "EVA injection molding technology," we have achieved the development of high-value-added products that combine complex shapes, high dimensional accuracy, and excellent durability, which were difficult with conventional molding methods. We have a wealth of experience in solving challenges related to weight reduction and shock absorption across a wide range of fields, including shoe soles, sports equipment, industrial cushioning materials, and nursing and medical supplies. Do you have any concerns such as "existing materials lack strength" or "I want to create new parts with unique functionality"? We can assist you in all phases of product development, from selecting and formulating the optimal functional polymer according to your application and needs, to prototyping, evaluation, and mass production. For any issues or consultations regarding material development, whether in the conceptual stage of new products or improvements to existing products, please leave it to our company, which has the technology and proven track record. Feel free to contact us first. *For more details, please refer to the PDF materials or feel free to contact us.
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The "SA-5" is a Japanese-made EVA foam sandal manufactured using our proprietary production technology, "EVA Injection Molding Technology." It is extremely lightweight, offers excellent cushioning, chemical resistance, and flexibility, and does not discolor or undergo hydrolysis. Since there are no holes from the toes to the instep, it is a suitable sandal exclusively for men, ideal for simple tasks in wet areas. 【Features】 ■ Ultra-lightweight ■ Outstanding cushioning ■ Flexible *For more details, please refer to the related links or feel free to contact us.
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The "SA-6" is a Japanese-made EVA foam sandal manufactured using our proprietary technology, "EVA Injection Molding Technology." It is ultra-lightweight, has excellent cushioning, chemical resistance, and flexibility, and does not discolor or undergo hydrolysis. Since there are no holes from the toes to the instep, it is a women's sandal suitable for simple tasks in wet areas. 【Features】 ■ Ultra-lightweight ■ Outstanding cushioning ■ Flexible *For more details, please refer to the related links or feel free to contact us.
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The "SA-8" is a Japanese-made EVA foam sandal manufactured using our proprietary technology, "EVA Injection Molding Technology." It is extremely lightweight, offers excellent cushioning, chemical resistance, and flexibility, and is resistant to discoloration and hydrolysis. Currently, it is favored by healthcare professionals and is used in various medical settings, as well as being worn daily by students as indoor shoes with peace of mind. 【Features】 ■ Ultra-lightweight ■ Outstanding cushioning ■ Flexible *For more details, please refer to the related links or feel free to contact us.
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The "SA-3" is a Japanese-made EVA foam sandal manufactured using our proprietary technology, "EVA Injection Molding Technology." It is extremely lightweight, has excellent cushioning, chemical resistance, and flexibility, and does not discolor or undergo hydrolysis. Currently, it is loved by healthcare professionals and is used in various medical settings, as well as being worn daily by students as indoor shoes with peace of mind. 【Features】 ■ Ultra-lightweight ■ Outstanding cushioning ■ Flexible *For more details, please refer to the related links or feel free to contact us.
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The threat of viruses has been felt worldwide. In such an environment, individuals are taking protective measures such as handwashing, disinfection, and wearing masks, leading to a demand for related products. In response, we propose sandals equipped with antibacterial and antiviral properties. This product has copper powder directly baked into the sandals. The sterilizing effect of copper has been known since ancient times; for example, in China around 1600 BC, copper coins were used for treating illnesses, and studies of old copper handrails installed over 100 years ago have shown that they still retain antibacterial effects. These sandals possess the beneficial effects of copper. Additionally, the feet are often where viruses are detected. Shoes that are worn while walking around may contribute to the spread of infections. You may be transferring viruses and bacteria from contaminated ground or floors to the soles of your shoes, making antibacterial properties on the soles necessary. 【Features】 ■ Antibacterial ■ Antiviral ■ Made in Japan *For more details, please refer to the PDF document or feel free to contact us.
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EVA foam molded products have cavities inside the material due to the foaming process. When heat is applied to foam molded products, these cavities can collapse, resulting in shrinkage and deformation of the product. However, our developed 'MD-17 Evalon Medical Sandals' can withstand heating at 70°C for 30 minutes without any issues, thanks to our unique material formulation and manufacturing method. This is a revolutionary sandal that overturns the common understanding of foam molded products. [Features] - Lightweight - No issues with heating at 70°C for 30 minutes - Comfortable to wear *For more details, please refer to the PDF document or feel free to contact us.
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The new material "EVARON" is a blended polymer created by mixing 16 types of components, including ethylene-vinyl acetate copolymer, natural rubber, stabilizers, and crosslinking agents, in a unique ratio developed by our company. As a result, it weighs only two-thirds of conventional urethane, while excelling in abrasion resistance, flexibility, and cushioning properties, with no discoloration or hydrolysis. Additionally, it is excellent in that it produces few dioxins when burned. Furthermore, it is a material that can also be equipped with antibacterial and deodorizing functions. EVARON is a new material that can be used multifunctionally in various situations and applications. 【Features】 ■ Ultra-lightweight ■ Excellent cushioning ■ Chemical resistance, strong against water and does not degrade *For more details, please refer to the related links or feel free to contact us.
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Our "EVARON" is a blended polymer created by mixing 16 types of materials, including ethylene-vinyl acetate copolymer, natural rubber, stabilizers, and bridging agents, in a unique ratio developed by our company. As a result, it weighs only two-thirds of conventional urethane and excels in abrasion resistance, flexibility, cushioning, slip resistance, and chemical resistance, with no discoloration or hydrolysis. Additionally, it is excellent in that it produces little dioxin when burned. Furthermore, it is a material that can also be equipped with antibacterial and deodorizing functions. "EVARON" is a new material that can be used in various situations and applications. 【Features】 ■ Ultra-lightweight: approximately 100g per foot ■ The sole is non-slip and easy to walk on ■ Exceptional cushioning ■ Equipped with antibacterial and deodorizing functions *For more details, please download the PDF or feel free to contact us.
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