富士加工 Product Lineup

This document is a collection of case studies on the production of FRP (fiber-reinforced plastic products) using hand lay-up technology handled by Fuji Kako Co., Ltd. It includes various FRP production examples, starting with case studies for housing equipment manufacturers, as well as building material manufacturers, toy manufacturers, and local governments. Due to its lightweight and durability, it is used in bathtubs, boats, septic tanks, car aero parts, and playground equipment. [Included Case Studies] ■ FRP Production Case Studies [For Housing Equipment Manufacturers] ■ FRP Production Case Studies [For Building Material Manufacturers] ■ FRP Production Case Studies [For Toy Manufacturers] ■ FRP Production Case Studies [For Toy Manufacturers and Local Governments] ■ FRP Production Case Studies [For the Toy and Amusement Industry] *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

We provide custom-made products made from 'FRP (Fiber Reinforced Plastic)', which enhances strength by incorporating fibers such as glass fiber into plastic. Utilizing our technology for manufacturing high-quality FRP products, we can accommodate special shapes with high precision. If you have various concerns, such as whether existing products can meet your needs or if costs might be too high, please feel free to consult with us. 【Features of FRP】 ■ High strength and lightweight ■ Water-resistant ■ Resistant to corrosion ■ Easy to process and repair *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing
• plastic

Here is a case study of an FRP-made "rikshaw." We have consistently produced an original rikshaw that can be connected to the rear of a large motorcycle, from design to completion. It has received positive feedback for its high tire stability. Additionally, due to its high precision molding, it also has excellent airtightness and waterproofing against rain and other elements. 【Case Study】 ■Product Name: Rikshaw ■Application: For vehicle parts manufacturers ■Dimensions: Approximately 1700mm × 1200mm × 1000mm ■Material: FRP ■Process Overview: Design, planning, prototype production, product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

Here is a case study of an FRP cover for industrial machinery. We manufactured a cover using FRP with high chemical resistance to prevent the iron of industrial machinery from being eroded by strong acidic gases. There was a challenge to use a material for the handrails that could also withstand chemicals, but we met this requirement. The product required high dimensional accuracy to fit over existing machinery. 【Case Study】 ■Product Name: Cover for Industrial Machinery ■Application: For the industrial machinery industry ■Dimensions: Approximately 1000×5000×1000 ■Material: FRP ■Process Overview: Prototype production, product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

We would like to introduce a case study of FRP production for the "Camper Van (Exterior Parts)." Using a truck as the base, we manufacture and install the hood and skirt before shipping. Due to its lightweight and durability, it is also used in the hulls of small boats, as well as in the interiors and exteriors of automobiles and railway vehicles, and in residential equipment such as unit baths. 【Case Study】 ■Product Name: Camper Van (Exterior Parts) ■Application: For vehicle manufacturers ■Dimensions: Hood approximately 5000mm × 2000mm × 2000mm ■Material: FRP ■Process Introduction: Product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

We would like to introduce a case study of FRP production for a "play sled." We handled everything from design to planning, prototype production, and product manufacturing for a play sled to be pulled by animals. It was produced as a one-of-a-kind item. 【Case Study】 ■Product Name: Play Sled ■Purpose: For playground equipment and the amusement industry ■Dimensions: Approximately 1800mm × 1200mm × 600mm ■Material: FRP ■Process Overview: Design, planning, prototype production, product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

Here is an example of an FRP slide for parks. This is a specially designed slide made to order from a housing manufacturer. It was designed to reduce the impact when sliding down. Our company develops and manufactures products that flexibly respond to customer needs. 【Example】 ■Product Name: Park Slide ■Usage: For toy manufacturers and local governments ■Dimensions: Approximately 6000mm × 600mm × 500mm ■Material: FRP ■Process Overview: Design, prototype production, product manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

Here is a case study of an FRP canoe production. We proposed a method for storage in three parts and manufactured the canoe. There was demand for displays, such as in department store showcases and as props in dramas, and the product was well received. Additionally, the technique of hand-laminating the tip of the canoe is quite challenging. 【Case Study】 ■Product Name: Canoe ■Application: For toy manufacturers ■Dimensions: Approximately 5400mm × 600mm × 350mm ■Material: FRP ■Process Overview: Lamination, bonding, trimming, finishing the bonding surface *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

Here is a case study of the FRP production of the "Stone-Look Bench." We assisted with the production and installation of the stone-look bench. For transportation, the 5-meter diameter bench was divided into three parts, and reassembly was done on-site, resulting in smooth joints. Additionally, it was finished to match the surrounding stones. We incorporated LED lighting inside and completed the finishing after discussions with designers from other companies. FRP can also reproduce finishes like lacquer and stone. 【Case Study】 ■ Product Name: Stone-Look Bench ■ Application: For building material manufacturers ■ Dimensions: Approximately 5000mm in diameter × maximum height of 1000mm ■ Material: FRP ■ Process Overview: Product production, installation assistance *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract

Here is a case study of the production of an original bathtub made of FRP. We handled everything from the design of the bathtub to prototype production, product manufacturing, and installation assistance. Additionally, since the installation location was not level, we first conducted measurement work on-site and adjusted the installation to ensure it could be placed perfectly upon delivery. 【Case Study】 ■Product Name: Original Bathtub ■Application: For residential equipment manufacturers ■Dimensions: 2000mm × 2700mm × 500mm ■Material: FRP ■Process Overview: Design, prototype production, product manufacturing, installation assistance *For more details, please refer to the PDF document or feel free to contact us.

• plastic
• Contract manufacturing
• Processing Contract