コバテック Product Lineup

Kobatec Co., Ltd. features three types of "coating": spindle coating, robot coating, and vacuum deposition. "Spindle coating" allows for simultaneous coating on both sides, enabling mass production. "Robot coating" can coat products up to 600mm in size, while "vacuum deposition" can process both continuous and discontinuous items. [Features] ■ Spindle coating: Allows for simultaneous coating on both sides, enabling mass production ■ Robot coating: Can coat products up to 600mm in size ■ Vacuum deposition: Capable of processing both continuous and discontinuous items *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our "Plastic Coating." "Spindle Coating" involves rotating the object to be coated while it passes in front of a fixed spray gun, while "Robot Coating" utilizes a multi-axis robotic arm that can replicate the movements of human hands during the coating process. Additionally, "Laser Trimming" is a technology that removes the surface coating of resin to reveal the underlying substrate or coating. Please feel free to contact us for inquiries. 【Lineup (Excerpt)】 ■ Spindle Coating ■ Robot Coating ■ Vacuum Deposition ・ Continuous Deposition, Discontinuous Deposition ■ Plastic / Laser Trimming * For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our achievements in UV coating processing for automotive navigation systems, aimed at automotive manufacturer designers. Previously, we used robotic painting machines, which resulted in poor yield and a complex production process, leading to chronic delivery delays. By implementing UV coating processing with "spindle painting," we have successfully stabilized quality and reduced lead times. 【Case Overview】 ■ Product: Automotive navigation systems ■ Target: Automotive manufacturer design ■ Features: UV coating processing with spindle painting, achieving quality stability and lead time reduction ■ Background and concerns expressed by the customer: - We are struggling with chronic delivery delays due to poor yield and a complex production process with robotic painting machines. *For more details, please download the PDF or feel free to contact us.

We would like to introduce our experience in receiving a request for painting exterior parts of high-end cameras from a primary factory of a major camera manufacturer. We received a consultation stating that the painting process with a robotic painting machine involves two stages, leading to chronic delays in delivery. We addressed the unique "textured painting" (two-coat specification) specific to camera parts using a spindle painting machine, achieving a two-coat finish in a single process. 【Case Overview】 ■ Product: Exterior parts of high-end cameras ■ Target: Primary factory of a major camera manufacturer ■ Features - Achieved a two-coat finish in a single process using a spindle painting machine for the unique textured painting (two-coat specification) of camera parts. ■ Background and concerns expressed by the customer - The robotic painting machine has a high number of painting processes, resulting in chronic delays in delivery. *For more details, please download the PDF or feel free to contact us.

We would like to introduce our achievements in metal coating for the exterior parts of high-end cameras for primary factories of major camera manufacturers. They faced the challenge of chronic delays in delivery due to having two painting processes with their conventional robotic painting machines. By using a spindle painting machine to perform the camera-specific "texture coating" (two-coat specification), we achieved a two-coat finish in a single process, thereby shortening the delivery time. 【Case Overview】 ■ Product: Exterior parts of high-end cameras ■ Target: Primary factories of major camera manufacturers ■ Features: Achieved a two-coat finish in a single process using a spindle painting machine for the camera-specific texture coating (two-coat specification) ■ Background and concerns expressed by the customer: - They were struggling with chronic delays in delivery due to having too many painting processes with their robotic painting machines. *For more details, please download the PDF or feel free to contact us.

Are you facing any of these issues in the manufacturing site of water faucet fittings (handles, coverings, switching knobs, etc.)? ■ Complaints about paint film or decoration peeling off due to frequent contact with moisture and detergents are never-ending. ■ Paint does not adhere to the corners of complex three-dimensional curves, resulting in thinning and the substrate showing through. ■ Painting and metallic coating are outsourced to different companies, causing headaches over scratches during transport and delays in delivery. Kobatec's resin decorative coating service fundamentally resolves these challenges. ◇ High-precision painting and substrate treatment technology that adheres uniformly to complex curves. ◇ A decorative system that completes everything in-house, from metallic vacuum deposition to topcoat painting. ◇ One-stop design that eliminates transport risks between processes through centralized contact. By handling multiple processes in-house, we simultaneously reduce the burden of process management and defects caused by transport scratches. We provide a system that can quickly respond to sudden design changes and color adjustments. *For more details, please download the PDF or feel free to contact us.

Are you facing any of these issues in the manufacturing of remote control covers or operation panel housings for warm water washing toilets? ■ The printing and coating around the buttons gradually wear off due to regular wiping and touching. ■ Paint accumulates in the gaps around button openings and steps, leading to assembly defects due to exceeding dimensional tolerances. ■ The painting process and silk printing process are handled by different contractors, resulting in frequent dust contamination and color misalignment between processes. Kobatec's resin decorative coating service fundamentally resolves these challenges. ◇ A highly durable topcoat that is resistant to grease and cleaning agents, preventing wear. ◇ Precision silk and pad printing that expresses fine characters clearly with high positional accuracy. ◇ Precision painting and jig design technology that controls the thickness of the coating at a microscopic level. We seamlessly complete everything from painting to decorative printing in-house, reducing foreign matter contamination and transportation costs. Our flexible and user-friendly service alleviates the burden on the field. *For more details, please download the PDF or feel free to contact us.

Are you facing any of these issues with the manufacturing of joint resin parts for handrails or movable elbow parts? - The color of the aluminum or stainless steel pipe and the resin cover is slightly off, resulting in rejection. - The paint on the corners easily chips due to tool contact during installation or impact from being gripped by hand. - Outsourcing partners show reluctance towards custom colors and small production runs that vary by construction site. Kobatec's resin decorative coating service fundamentally resolves these challenges. ◇ High-precision color matching technology that aligns the texture and color tones of different materials (metal and resin). ◇ Durable coating design that is resistant to impact and abrasion, preventing chipping (film loss) during installation. ◇ A production support system that flexibly responds to small-batch, diverse, and custom color projects. With an integrated in-house system, we smoothly handle everything from fine-tuning color matching to painting and protective treatment. We aim to reduce management workload and enhance usability for development and procurement sites. *For more details, please download the PDF or feel free to contact us.

Are you facing any of these issues with the manufacturing of wall switch plates and outlet covers used in homes and facilities? - The paint around the switch softens and peels off due to being touched by fingers every day. - Paint accumulates and fades around the cutouts and edges of the switch frame, damaging the appearance. - After surface painting, the items are transported to a different factory for printing, leading to increased logistics costs. Kobatec's resin decorative coating service fundamentally solves these challenges. ◇ A paint technology that is resistant to human sebum and greasy stains. ◇ Control of the paint film to ensure it adheres thinly and uniformly around openings and edges. ◇ A system that handles everything from painting to precise printing of switch position marks in one go. We eliminate unnecessary transfers and management efforts between processes, achieving significant reductions in lead times and cost control. We support product creation as a partner that is "easy to consult and user-friendly." *For more details, please download the PDF or feel free to contact us.

Are you facing any of these issues with the manufacturing of wall-mounted operation panel housings for intercoms, air conditioners, and floor heating systems? - The printing around buttons that have been pressed for many years is worn off and has become a complaint. - Variations in the thickness of the paint film occur due to the recessed areas and uneven shapes on the panel surface. - Managing separate contractors for painting, silk printing, and hot stamping is complicated. Kobatec's resin decorative coating service fundamentally solves these challenges. ◇ Durable decorative technology that maintains the visibility of letters and icons against repeated friction. ◇ High-definition painting that adheres uniformly to three-dimensional panel shapes with irregularities. ◇ A one-stop production system that completes painting, printing, and hot stamping in-house. By consolidating points of contact, even complex projects that combine multiple processes can proceed smoothly. We also respond flexibly and quickly to detailed specification adjustments. *For more details, please download the PDF or feel free to contact us.