東朋テクノロジー Product Lineup

PLINE2 has doubled the frequency band compared to conventional models, improving communication distance and capacity. By reducing the bandwidth in two stages (1/2 and 1/4), it enables long-distance communication of up to approximately twice the previous maximum, and further bandwidth expansion allows for increased speed. 【New Features with Quattro Core】 　■ Communication mode switching is possible 　　Compatibility mode: A mode compatible with conventional products 　　2x mode: Communication capacity is doubled compared to conventional products 　　1/2 mode: Communication distance is extended compared to conventional products, but communication capacity is reduced 　　1/4 mode: Communication distance is longer than in 1/2 mode 　■ Avoids communication crosstalk by switching communication channels 【More User-Friendly Interface】 　■ All wiring can be done from the front, achieving space-saving at the same time 　■ DIN rail mountable 　■ Equipped with terminals for communication signal pass-through wiring 　■ Equipped with alarm output terminals 　■ Compatible with wires up to 1.25 sq. mm

- Compatible with LAN cables, captive rubber cables, and twisted pair shielded cables (the connection method of the main unit is RJ45, selectable from terminal blocks). - Supports I/O of 4,096 points. Capable of cyclic communication over a distance of 300m with a 10ms cycle. - No software required. Configurable via DIP switches. - Strong against noise and capable of high-quality communication.

【Features】 ■ Real-time bidirectional communication is possible ■ Supports LPWA long-range communication ■ Flexible control of pumps placed at a distance ■ Remote status monitoring possible using only I/O without PLC ■ Frequency 920MHz (Sub-GHz) ■ Supports digital I/O (e.g., control signals, alarm contacts, etc.) ■ Supports analog 4-20mA (e.g., water level, water quantity, pressure, flow rate, temperature, CO2, etc.) ■ Ideal for wireless implementation of field information (FA, PA, public) towards IoT realization ■ No communication running costs as it does not use carriers, etc. *For more details, please refer to the PDF technical materials or feel free to contact us.

"IO-Link Wireless" boasts a robustness with an error rate of one in a billion, making it a wireless system that enables "wireless communication usable in factory control systems," which has been difficult until now. "IO-Link Wireless" wireless-izes the communication lines to sensors/actuators, contributing to efficient equipment operation. Additionally, it incorporates the IO-Link features of "sensor status monitoring," "easy sensor information acquisition," and "parameter writing from the upper level." 【Features】 ■ Wireless system for sensor communication/actuator control ■ Communication error rate of one in a billion, robust enough for industrial control systems ■ Communication delay time of 5 msec ■ Compliant with IO-Link standards ■ Communication distance of 10 to 20 m (line of sight) ■ Frequency band of 2.4 GHz ■ Maximum number of connections: 1 master with 40 devices connected simultaneously ■ Both master and devices have obtained radio certification in Japan, the United States, and Europe ■ Embedded module provision is also possible *For more details, please refer to the PDF technical documentation or feel free to contact us.

At Toho Technology Co., Ltd., we provide various solutions for "communication control of mobile entities" in the logistics equipment industry from both wired and wireless communication perspectives. In this handbook, we introduce technologies that lead to examples of improvements and proposals for communication challenges related to material handling equipment. We clearly outline products and services that can be proposed from both wired and wireless aspects for communication control of diverse material handling equipment, including AGVs and AMRs, addressing each specific challenge. *The handbook can be easily viewed from the [PDF Download] link below. The content provided is a summary of the solutions, so please feel free to contact us for more detailed information.

【Features】 ■ One port each for Ethernet and RS485 interfaces ■ Communication of Ethernet and RS485 information over the same power supply (power line) ■ HD-PLC: Technology that transmits high-speed data over existing power lines ■ Avoids interference from other frequencies, allowing for separation and extraction of only PLC signals ■ Multi-hop functionality enables communication over distances of up to 1-2 km ■ Easy connection due to no polarity ■ Can be arranged in a topology-free manner ■ Can connect various sensors using RS485 (e.g., thermometer, flow meter, CO2 sensor, etc.) ■ Optional: Noise filter available (including impedance upper function) ■ Complies with IEC61000-4-4 noise testing suitable for use in FA (factory automation) *For more details, please refer to the PDF technical documentation or feel free to contact us.

The "TOLINE-XM" is a system primarily designed to send and receive signals between multiple mobile carts and ground control panels via a trolley. The system is composed of a master communication unit, slave communication units, and I/O units (input units and output units). It adopts detachable terminal blocks and I/O connectors. Communication with the mobile carts can be performed through the internal input and output operations of the PLC. 【Features】 ■ Transmission via trolley lines and slipping ■ Communication possible between up to 32 mobile carts on the trolley line and the ground control panel ■ Maximum of 224 points for sending and receiving per unit, enabling large-capacity I/O communication ■ High-speed, highly reliable communication that is 10 times faster compared to our conventional products ■ Compact and lightweight, compatible with DIN rail mounting *For more details, please refer to the PDF materials or feel free to contact us.

【Features】 ■ Size reduction from the conventional units of the "TOLINE-M Series" ■ Easy synchronization with PLCs and realization of free power supply ■ Sufficient noise resistance, stability, and robustness in mobile communications ■ All wiring uses detachable connectors, making unit replacement easy ■ By using the Ethernet I/F M-ENIF, it connects with Mitsubishi PLC Q Series via MC protocol and with Omron PLC CJ1 and CJ2 Series via FINS communication, achieving space-saving and cost reduction in the control panel ■ Power supply for each unit is standardized to DC24V input, allowing operation from the DC24V power supply within the control panel ■ Power and signal lines can be connected using DIN rail bus connectors, reducing wiring labor *For more details, please refer to the PDF technical documentation or feel free to contact us.

【Features】 ■Visualization System - Labor reduction, man-hour reduction, human error - Prevention of data tampering - Ability to understand the current situation and formulate countermeasures ■Transmission of sensor values using long-distance wireless - Collecting analog sensor signals and displaying temperature, illuminance, flow rate, etc. on the screen - Transmission of alarm signals during abnormalities - Monitoring the condition of factory equipment

【Case Studies】 ■Visualization System - Labor reduction, man-hour reduction, human error - Prevention of data tampering - Ability to understand the current situation and formulate countermeasures ■Transmission of Camera Images Using Power Line Communication - Transmission of PLC status data - Transmission of webcam images - Applications for power monitoring and demand monitoring

[Customer Concerns] 1. The wiring cost is too high to connect via wired connection. 2. Other wireless options lead to a complicated system configuration and increased equipment costs. To address these concerns, we have introduced the wireless device "OWLCODE." The catalog includes details and specifications regarding this matter. Please take a look.

This catalog features the multi-transmission device "TOLINE" that we handle. ■ Long-distance transmission is possible with twisted pair cables for FA applications. ■ "TOLINE-V, VJ" enables long-distance transmission suitable for remote monitoring and control. ■ "TOLINE-M, MJ, AIII" is suitable for trolley, slip ring use, and mobile communication. ■ The high-speed transmission device for cart control, "TOLINE-XM," is included in the lineup. ■ We also introduce the sister model, the SS wireless transmission device "AirCode." Please use this for product selection. *For more details, please refer to the PDF technical materials or feel free to contact us.

MeshCode is a mesh wireless communication device that allows selection between the 2.4GHz and 5GHz frequency bands. By creating a mesh communication path, it enhances redundancy and scalability, enabling the construction of a resilient network. A single mesh group can consist of up to 32 devices, and with multi-hop and route redundancy, wireless communication can extend over long distances. 【Selectable Communication Modes】 　■ MP Mode: Allows connection of up to 8 wired LAN devices using a HUB. 　　　　　　Only devices connected to MeshCode via wired LAN can be wirelessly connected. 　■ MAP Mode: Supports 8 wired LAN devices. Wireless LAN devices can also be connected. 　　　　　　Devices other than MeshCode can connect wirelessly like an access point. 【Two Types of Applications】 　■ Configuration Software: Limited to managing 10 devices with a free license. 　　　　　　　　Monitors status such as communication speed, error count, and CPU load. 　　　　　　　　Available for free download from the Toho Technology website. 　■ Communication Status Visualization Software (Paid): Visualizes mapping, route information, and connection information of devices configured with MeshCode.

The Counter Unit TCN9 series incorporates 9 counters/timers. It captures the counter/timer signals from sensors and issues an output signal when the set value is reached. It measures the number of uses and time of the machine, forecasting maintenance timing. This product serves as a replacement for those struggling with the Omron Corporation's H8BM-R.

In manufacturing process management, accurately grasping the operational status of equipment and performing maintenance at the appropriate timing is essential for maintaining production efficiency and quality control. To minimize equipment downtime and establish a stable production system, precise counting and time management are required. The TCN9 series counter unit, which incorporates nine counters/timers, measures the usage frequency and operating hours of machines, helping to predict maintenance timing and support optimal equipment operation. 【Usage Scenarios】 - Management of machine operating hours - Product counting on production lines - Management of equipment maintenance timing 【Benefits of Implementation】 - Visualization of equipment operational status - Reduction of maintenance costs - Improvement of production efficiency

In inventory management within the logistics industry, accurate counting of inbound and outbound goods is crucial. Particularly in warehouses with a wide variety of products and high frequency of transactions, counting errors can lead to inventory discrepancies and decreased operational efficiency. The counter unit TCN9 series accurately counts the number of inbound and outbound transactions, contributing to improved accuracy in inventory management. 【Usage Scenarios】 - Counting inbound quantities - Counting outbound quantities - Visualizing inventory levels 【Benefits of Implementation】 - Improved accuracy in inventory management - Enhanced operational efficiency - Cost reduction

In the medical field, particularly in patient management, accurate information management and efficient operations are essential. Accurately recording the number of treatments, tests, and medication times, and performing maintenance at the appropriate timing is crucial for maintaining the quality of healthcare and ensuring patient safety. Inaccurate records or delays in management can lead to medical errors or treatment delays. The Counter Unit TCN9 series accurately counts the number of patient treatments, tests, and medication times, and issues alerts when set values are reached. This allows healthcare professionals to accurately grasp the patient's condition and respond at the right time. 【Usage Scenarios】 - Counting the number of patient treatments and tests - Managing the timing of medical equipment maintenance - Managing medication times 【Benefits of Implementation】 - Increased efficiency in patient management - Prevention of medical errors - Proper maintenance of medical equipment - Improved patient safety

In the food industry, quality control is crucial, particularly in managing product counting on the production line and monitoring equipment operating hours. To suppress foreign matter contamination and the occurrence of defective products, accurate counting and timely maintenance are essential. The counter unit TCN9 series, which incorporates nine counters/timers, enables various counting and time management tasks on food manufacturing lines. It also supports the replacement of the H8BM, aiding in the efficient operation of existing equipment. 【Usage Scenarios】 - Product counting management on food manufacturing lines - Predicting maintenance timing through equipment operating hour management - Counting management for filling machines - Counting management for packaging machines 【Benefits of Implementation】 - Quality improvement through product counting management - Increased operating rates due to appropriate maintenance of equipment - Cost reduction through replacement of H8BM - High reliability in environments with oil and water due to IP54 oil-resistant structure

In the agricultural sector, accurately grasping and managing harvest yields is essential for improving productivity and stabilizing management. In particular, efficient harvesting operations and analyzing the factors that cause fluctuations in harvest yields require precise data collection. The counter unit TCN9 series measures the operating hours and number of harvests of harvesting machines, enabling the visualization of harvest yields. 【Usage Scenarios】 - Measuring the operating hours of harvesting machines such as combines and harvesters - Understanding harvest yields through counting the number of harvests - Collecting harvest yield data for each field 【Benefits of Implementation】 - Increased efficiency in harvesting operations and improved productivity - Optimization of management decisions through accurate understanding of harvest yields - Prolonged lifespan of machinery by predicting maintenance timing

In the energy industry, it is essential to accurately grasp the operational status of equipment and conduct efficient operations. In particular, accurately measuring the usage time and frequency of equipment and performing maintenance at the appropriate timing is crucial for extending the lifespan of the equipment and reducing costs. Errors in measurement or delays in maintenance can lead to equipment failures or decreased energy efficiency. The Counter Unit TCN9 series, which incorporates nine counters/timers, can accurately monitor the operational status of equipment. It is also an optimal replacement for the Omron H8BM-R. 【Usage Scenarios】 - Measuring power consumption on factory production lines - Measuring operational hours of building air conditioning systems - Measuring the number of operations of solar power generation systems 【Benefits of Implementation】 - Visualizing the operational status of equipment contributes to optimizing energy usage - Predicting maintenance timing reduces downtime - Cost reduction through replacement of the Omron H8BM-R

In the infrastructure industry, the stable operation of equipment is crucial, and accurate monitoring of operational status and appropriate maintenance are required. Especially in long-term operations or under harsh environmental conditions, it is essential to prevent equipment failures in advance and ensure efficient operation. The Counter Unit TCN9 series accurately measures the operating hours and usage frequency of equipment, forecasting maintenance timing to contribute to the stable operation of infrastructure facilities. 【Usage Scenarios】 - Measuring operating hours of equipment such as pumps and compressors - Managing maintenance timing for generators and substations - Monitoring the operational status of infrastructure facilities such as roads and bridges 【Benefits of Implementation】 - Reducing equipment downtime - Optimizing maintenance costs - Extending equipment lifespan

In the retail industry, accurately tracking the number of people entering and exiting is essential for optimizing store operations and customer analysis. In particular, understanding the congestion during peak times and making appropriate staffing and product display arrangements leads to improved customer satisfaction. Additionally, in marketing strategies, entry and exit data serve as important indicators. The Counter Unit TCN9 series specializes in counting the number of people entering and exiting, providing a solution to accurately grasp the store's situation. 【Usage Scenarios】 - Installed at store entrances and exits to count the number of people entering and exiting - Counting the number of visitors during events - Analyzing the number of entrants and exits by time period 【Benefits of Implementation】 - Optimization of staffing based on accurate entry and exit data - Realization of product displays tailored to customer needs - Improved accuracy of marketing strategies - Cost reduction by replacing H8BM-R

In entertainment facilities, accurately understanding the number of visitors is crucial. It serves as an indicator to measure the success of events and helps manage crowd conditions and safety measures. Furthermore, proper maintenance of equipment is essential for the long-term operation of the facility. The counter unit TCN9 series supports efficient facility management by balancing visitor counting and managing maintenance timing based on equipment operating hours. 【Usage Scenarios】 - Theme parks, amusement parks - Exhibitions, event venues - Cinemas, theaters - Sports facilities 【Benefits of Implementation】 - Utilizing accurate visitor counts for marketing strategies - Reducing the risk of equipment failure by understanding appropriate maintenance timing - Lowering maintenance costs - Enhancing facility safety

In attendance management at educational institutions, accurate records and efficient operations are required. In particular, accurately grasping students' attendance status and analyzing trends in tardiness and absenteeism is important for improving the quality of education. Manual recording and aggregation can lead to human errors and wasted time. The counter unit TCN9 series counts signals from sensors and issues an output signal when a set value is reached. This automates the recording of attendance counts and class hours, enabling accurate data collection. 【Usage Scenarios】 - Counting attendance for classes - Managing the usage frequency of equipment in experiments and practical training - Recording participation in club activities and extracurricular activities 【Benefits of Implementation】 - Reduction of recording errors through automatic attendance tracking - Increased operational efficiency for faculty and staff - Enhanced motivation for learning through visualization of students' attendance status - Prolonged equipment lifespan through forecasting maintenance periods

In the management of access to financial institutions, accurately tracking and recording the number of people entering and exiting is crucial. To prevent unauthorized entry and maintain security, precise counting of entrants is essential. Additionally, real-time management of the number of people is required to avoid overcrowding. The counter unit TCN9 series addresses these challenges by accurately counting the number of people entering and exiting in conjunction with access management systems. 【Usage Scenarios】 - Bank branches, ATM corners - Office buildings, data centers - Secure document storage - Integration with access management systems 【Benefits of Implementation】 - Accurate tracking of entry and exit numbers - Enhanced security - Avoidance of overcrowding - Prediction of maintenance timing - Replacement for H8BM-R

In the security industry, accurate counting by intrusion detection systems is crucial. Inaccurate counts can lead to false alarms or oversights, potentially undermining the reliability of security systems. The TCN9 series is equipped with nine built-in counters/timers, ensuring precise counting for intrusion detection systems. It also supports the replacement of the Omron H8BM-R, facilitating a smooth transition from existing systems. 【Usage Scenarios】 - Counting for motion sensors and infrared sensors - Counting for access control systems - Trigger counting for security cameras 【Benefits of Implementation】 - Improved reliability of security systems through accurate counting - Reduced risk of system downtime by predicting maintenance needs - Smooth replacement from existing systems