米谷製作所 Product Lineup

We would like to introduce our manufacturing technology "Mega Casting." "Mega Cast" refers to a super-large aluminum die casting technology with a clamping force of approximately 4,000 to 6,000 tons. Anything above that is referred to as "Giga Cast." It is suitable for large parts molds for chassis and body systems. The clamping force ranges from 3,500 tons to 4,500 to 6,500 tons, and the product size is from 960×680×180 to 1,200×1,000×700. Please feel free to contact us if you have any inquiries. 【Features】 ■ Clamping force: 4,500 to 6,500 tons ■ Product size: 1,200×1,000×700 *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design

Miyatani Manufacturing specializes in the design and production of casting molds for automotive engine parts and drive components. We are capable of producing molds with overwhelmingly high quality and efficiency. Utilizing advanced IT technology, we provide solutions to assist in problem-solving in manufacturing centered around molds. Additionally, we have a technical partnership with Georg Fischer (Suzhou), so you can rely on us for the development of casting parts, mold production, and maintenance in China, including large-scale projects. 【Business Contents】 ■ Design and production of molds ■ Contract analysis related to casting *For more details, please refer to the PDF materials or feel free to contact us.

• Mold Design
• Other molds
• Contract manufacturing

Our company accepts various contract services for individual processes such as design, machining, inspection, and assembly, leveraging the technical expertise cultivated through mold manufacturing. We are capable of providing services such as the production, maintenance, and supply of spare parts for HPDC, LPDC, and GDC molds at each of our locations. We welcome inquiries not only related to molds but also from a wide range of industries and overseas locations. 【Features】 ■ Capable of processing large machine parts and mold components ■ Promoting global expansion through partner companies ■ Able to measure complex-shaped components *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

At Yoneyama Manufacturing Co., Ltd., we are constantly striving to improve our processes to ensure that even large-scale mold manufacturing can be done safely and efficiently. We possess the capability to produce large die-casting molds exceeding 2000 tons. In the event of mold failure, we analyze the causes and provide accurate proposals and repairs unique to mold manufacturers. Please feel free to request comprehensive services for mold modifications, repairs, and maintenance. 【Features】 ■ Continuously available molds with stable quality ■ Consideration of reliable shape corrections based on product dimensional variation trends ■ Comprehensive services for mold modifications, repairs, and maintenance available *For more details, please refer to the related links or feel free to contact us.

• Mold Design

At Komeya Manufacturing Co., Ltd., we incorporate a complete 3D design method to perform speedy and reliable "mold design" based on 3D data. We possess a database built on extensive past experience, allowing us to accurately respond to various needs. Our structure clearly separates dedicated and general parts, enabling us to design and manufacture molds solely through the production and reconfiguration of dedicated parts, thereby shortening the manufacturing lead time. 【Features】 ■ Prototypes can be produced with molds at an early stage of product launch. ■ Centralization of data through complete 3D design improves the quality of mold production and shortens lead time. ■ Significant improvements can be made to product quality and molding cycle time. *For more details, please refer to the related links or feel free to contact us.

• Mold Design

This is a proposal for "analysis technology" conducted by Komeya Manufacturing Co., Ltd. At the product design stage, we proactively address issues related to mold production and shaping through front-loading, aiming to improve the quality of mold completion by actively engaging in various analyses such as flow, solidification, heat conduction, thermal stress, strength, and particle flow. With our years of experience, we can perform highly accurate validations using a database that provides calculation results closer to reality. 【Features】 ■ Ability to verify casting defect countermeasures before actual mold modifications ■ Understanding changes in mold and product strength due to shape modifications ■ Predicting sand clogging and gas defects during core molding *For more details, please refer to the related links or feel free to contact us.

• Other analyses