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The FX10 is capable of accurately printing high-strength parts. Additionally, through the Digital Forge platform, it is easy to scale up by enhancing teams, printers, and equipment. 【Features】 - On-demand provision of high-strength parts - Always prints the right parts - Quickly establishes cost-effectiveness and further scales up
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Free membership registrationAchieving consistent mass production quality parts on The Digital Forge. The Digital Forge, where software, printers, and materials seamlessly collaborate on a unified platform, was developed with the goal of delivering exceptional quality and consistency anywhere in the world. Obtain licensed digital parts directly from Digital Source. OEMs upload part designs to the digital warehouse, and customers can search for 3D printed parts in the digital warehouse. It is possible to print on-site immediately or outsource according to needs. Customers can print critical parts on-site the same day or access a list of print service providers to order a substantial quantity of printed parts.
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Free membership registrationVega is Markforged's first high-temperature plastic. It is developed by filling ultra-high-performance carbon fiber into PEKK for 3D printing aerospace parts. By reinforcing Vega with continuous fibers, it achieves the strength of aluminum and can be used as a substitute for non-critical aerospace structural components. The surface has a smooth black matte finish, making it ideal for product parts that require minimal post-processing. Applications: Aerospace brackets, handles, knobs Non-critical aerospace structural parts High-temperature tools Custom ducts for aerospace Oil and gas industry
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Free membership registrationDigital Metal's binder jet 3D printing offers high precision and a high degree of freedom in shaping capabilities, along with a rich lineup of materials that can be utilized for various applications. We will introduce the latest molding samples in a video. ◆ List of applications introduced - Watch parts - Medical development products - Nozzles - Manifolds - Heat sinks - Antennas - Closed impellers, open impellers - Turbines - Various molds - Implants - Lightweight bolts and nuts - Tools - Ornaments - Filters - Engine parts - Gears - And more ◆ Materials introduced - 316L - 17-4PH (equivalent to SUS630) - Ti-6Al-4V - DM625 (equivalent to Inconel 625) - DM718 (equivalent to Inconel 718) - DM247 (equivalent to MAR247) - DM4140 (equivalent to AISI4140) - DM D2 (equivalent to SKD11) - DM Cu (99.9% pure copper) - A total of 9 types Samples are available for loan. Please feel free to consult with us.
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Free membership registrationCopenhagen Suborbitals (hereafter referred to as CopSub) is a non-profit organization engaged in space development, aiming for Denmark's first manned spaceflight with the small crewed rocket Spica. CopSub has a friendly activity style, raising funds through crowdfunding and sharing the manufacturing and experimental processes on YouTube. CopSub is currently testing a stainless steel fuel injector, which was 3D printed using Digital Metal's DM P2500 printer, for the crewed rocket engine BPM100. The injector is traditionally made by welding multiple parts together, requiring careful inspection at all welded joints. In contrast, while 3D printed parts are generally more expensive, they can be produced as a single piece, reducing inspection labor and significantly lowering overall costs (though this is not explained in the video). Please check out the introduction of the 3D printed injector and the combustion test. Video 1 Injector (English) https://youtu.be/eOu8vqvlpUA Video 2 Combustion Test (English) https://youtu.be/Q3uVwJB1qUk (Note: Tests are at 3:33:00 and 4:19:40 ← Caution: loud volume!)
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Free membership registrationWe sell the "Metal 3D Printer Digital Metal" using the binder jetting method, which is capable of creating small parts and fine structures, as well as providing contract manufacturing services. Since there is no need for molds and complicated support design is unnecessary, we contribute to speeding up the process from prototyping to product commercialization. We boast over 500,000 successful builds. Additionally, we offer metal powders for AM (additive manufacturing). ★Currently, we are distributing introductory materials for Digital Metal and AM metal powders. Please check them out under "Download."
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Free membership registrationOur binder jetting metal 3D printer has been introduced at the French state agency Cetim (equivalent to Japan's National Institute of Advanced Industrial Science and Technology) since 2017. Cetim has been comparing and evaluating various metal 3D printers. This time, we asked Cetim's engineers for their evaluation of the binder jetting metal 3D printer. For more details, please watch the video.
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Free membership registrationOur binder jetting metal 3D printer has been introduced to national institutions equivalent to Japan's National Institute of Advanced Industrial Science and Technology in both France and the UK. The equipment was delivered to France's Cetim in 2017 and to the UK's MTC in 2018, where it is being utilized. This time, please watch the interview videos with the technical advisor and engineers to learn why Cetim, which decided to adopt the technology early on, chose Digital Metal and how they are utilizing it.
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Free membership registrationThe video shows the factory of Digital Metal located in Sweden. You can rotate it 360° by dragging the screen while it is playing. As of November 2018, we have manufactured a total of 300,000 parts with this equipment. In the video, you can see detailed scenes of the factory equipped with Digital Metal's metal 3D printers, as well as the processes of cleaning and sintering. You can imagine the factories that have introduced our 3D printers and the contract manufacturing process, so please take a look.
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Free membership registrationWe would like to introduce the "No-Hand Production Concept" that Digital Metal is working on with its binder jetting 3D printers, a production automation system centered around 3D printing. The system aims to produce small, precise metal parts at a high productivity and low cost by having robots handle most of the processes. You can watch the following processes in the video: - 3D printing - Robot handling of the build box - CNC-controlled powder removal device - Robot loading of parts into the furnace Since 2013, Digital Metal has been supplying parts for industrial applications, and as of May 2019, approximately 40,000 parts of 30 different types are being mass-produced annually. Unlike Japan, where the use of metal 3D printers is mainly limited to prototyping and mold manufacturing, a trend is emerging overseas to directly utilize parts produced by printers. Please take a look at the cutting edge of metal 3D printing and the future direction of the manufacturing industry.
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Free membership registrationIn October 2019, the first domestic Digital Metal DM P2500 3D printer was delivered, and after installation and trial operation, it was successfully handed over to the customer. The DM P2500 is a metal binder jetting 3D printer, and it is being recognized and noted in Europe and the United States, where parts manufacturing using 3D printers has already begun, as a technology capable of producing complex-shaped parts with high surface quality. Prior to the first delivery in Japan, a two-week customer training was conducted at Digital Metal in Sweden, where knowledge and skills regarding operation methods and handling of the metal powder materials were acquired. At the customer site, in addition to the installation and adjustment of the printer itself, training and support were provided through operator training using the actual machine, ensuring that the customer can use it with confidence. Digital Metal and Heganas Japan will continue to support the smooth operation of the customers who have adopted the technology.
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Free membership registration"Degital Metal" is a high-resolution binder jetting metal 3D printing technology. It enables the manufacturing of complex-shaped parts that were previously impossible, from a single prototype to mass production. This technology allows for the rapid and cost-effective production of industrial complex-shaped metal products. With binder jetting, it is easy to achieve almost any complex shape that has been difficult until now, including undercuts, ducts, recessed holes, and internal structures. 【Features】 ■ High productivity ■ Excellent surface quality ■ Large-scale customization support ■ Outstanding reproducibility ■ Continuous production capability Our company offers a wide range of services, including the sale of printers and ancillary equipment, contract manufacturing, and the supply of metal powder for raw materials. For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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Free membership registrationMetal 3D printing, unlike traditional methods that use molds or cutting tools to carve out material from a solid block, directly shapes products by adding layers of material from CAD data. Additionally, Digital Metal's binder jetting (BJT) method differs from other methods such as laser techniques, as it does not melt the material during the entire process. Instead, it imparts the necessary characteristics of the final product during the sintering process, which occurs below the melting point of the material after shaping. This document introduces each step of the process and the factors affecting the cost of component manufacturing. The greatest benefits can be obtained by not viewing metal 3D printing as an extension of traditional methods, but by discovering products that can only be realized through metal 3D printing.
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Free membership registrationAt Koenigsegg, a handful of engineers and technicians are handcrafting the world's fastest supercars in a former hangar of a long-abandoned military airfield located in the rural area of Skåne, southern Sweden. These cutting-edge, futuristic vehicles incorporate the latest technologies, and the number of parts manufactured using additive manufacturing is steadily increasing. <For more details, please download from the catalog at the bottom of the page>
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Free membership registrationThe decorative part of the manual shift knob developed jointly by AZOTH (based in Michigan, USA), a user of the DIGITAL METAL printer DM P2500, and GM has been adopted for the first time as a commercially available binder jet metal additive manufacturing (AM) part in the 2022 model of GM's Cadillac Blackwing V series. <For more details, please download from the catalog at the bottom of the page>
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Free membership registrationThe PPS1000 is a fully automatic sealed powder processing system that enhances process efficiency and operability. The PPS1000 features a compatible powder container that can be connected to both manual or semi-automatic powder removal devices and printers. The PPS1000 contributes to the automation of manufacturing lines using binder jet printers, significantly reducing the risk of human error and improving cost and quality in mass production through task processing parallelization. <For more details, please download from the catalog at the bottom of the page>
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Free membership registrationThe DPS1000 is an innovative device that has automated the uncured powder removal process (de-powdering/cleaning) as the world's first binder jetting (BJT) system. The DPS1000 frees up the time spent on the cleaning work that separates the printed parts from the uncured powder, provides consistency by eliminating human factors, and significantly contributes to cost and quality improvements in mass production. <For more details, please download from the catalog at the bottom of the page>
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Free membership registrationThe DMS-LNX1.0 control panel interface was co-developed with Siemens, a development partner for Digital Metal's factory automation. Having handled over a million 3D printed products, Digital Metal recognized early on that the key to industrializing 3D printing lies in the automation of the entire process. As a total system supplier, Digital Metal aims to maximize the potential of binder jetting as an established technology for industrialization and mass production. With the announcement of two new devices, the automatic de-powdering system DPS1000 and the closed powder handling system PPS1000, along with DMS-LNX 1.0, Digital Metal is progressing towards its goal of automated production. Key features of DMS-LNX 1.0: ◆ Monitoring of ongoing printing processes ◆ Ability to receive alerts from the equipment For more details about DMS-LNX 1.0, please contact the following: Digital Metal Contact: Miyamoto masahiro.miyamoto@hoganas.com
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Free membership registrationDigital Metal 316L is an austenitic stainless steel that complies with AISI 316L standards. Its composition offers excellent corrosion resistance, enhanced by the inclusion of molybdenum, which provides high resistance to chlorides. This material is a non-magnetic substance with excellent ductility and toughness. It is widely used in various applications, ranging from medical and dental equipment to general household appliances, aerospace components, and jewelry.
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Free membership registrationDigital Metal 17-4PH is a Cr-Ni-Cu-based precipitation hardening stainless steel equivalent to SUS630. It is an extremely versatile material with high strength, wear resistance, excellent corrosion resistance, and weldability. This material is used in a wide range of industries, including petroleum equipment, chemical industry, and aerospace, and is utilized in many components such as heavy machinery parts, couplings, drive shafts, and bolts and nuts. Necessary properties can be imparted through heat treatment.
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Free membership registrationDM 4140 is a low-alloy steel-based material developed for the Digital Metal binder jetting metal additive manufacturing system.
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Free membership registrationDM 247 is a nickel-based superalloy developed for the Binder Jet 3D printer Digital Metal, possessing high-temperature characteristics equivalent to the commercially available MAR M247 (TM). It is used in high-temperature and high-stress environments such as aerospace, gas turbines, exhaust and intake systems, and impellers. This material has an inherent resistance to oxidation and, when processed under the correct conditions, exhibits excellent high-temperature strength and creep resistance. It excels in the reproducibility of sintered bodies, surface quality, and other properties, which can be further improved through secondary processing.
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Free membership registrationDM 718 is a nickel-based superalloy equivalent to Inconel 718, known for its excellent heat resistance. It was developed for Digital Metal's binder jetting metal additive manufacturing equipment.
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Free membership registrationTi64 has the following characteristics: - Excellent corrosion resistance - High strength and hardness - 4-5% lighter than general steel materials - Biocompatible
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Free membership registrationPure copper, with its excellent thermal and electrical conductivity, has a wide range of applications. Typical applications include electronic devices, heat exchangers, heat sinks, and engine parts. 3D printing of copper offers unprecedented design freedom, allowing for optimal designs with fewer constraints. Additionally, copper is also known for its antibacterial properties.
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Free membership registrationDM D2 is a material developed for the Digital Metal binder jetting metal additive manufacturing system, based on D2 tool steel (equivalent to JIS SKD11). D2 tool steel, equivalent to SKD11, is a material that offers excellent wear resistance and appropriate toughness while having superior hardenability, making it suitable for a wide range of applications. It is used in cutting and deformation tools such as shear cutters, punches, dies, and stamping tools. This material is stable during heat treatment processes, allowing for the adjustment of final properties through various heat treatments after sintering.
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Free membership registrationDM H13, equivalent to JIS SKD61, is a hot work tool steel that maintains strength and hardness even at high temperatures and shows excellent resistance to thermal fatigue. H13 is commonly used in forming tools such as extrusion dies and injection molding molds as a wear-resistant metal. With the addition of DM H13 to the lineup, we can solve the necessary components for expanding demanding applications on demand. The high precision of Digital Metal allows for the fabrication of very complex and detailed H13 parts, and properties can be adjusted to meet the specific requirements of applications through post-sintering heat treatment.
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Free membership registrationThis paper introduces the 3D printing capabilities of the Technical University of Denmark. The paper states that when creating channels (internal flow paths or holes), L-PBF may lead to shape and surface deviations at overhangs due to the formation of dross (from molten metal), while binder jetting (BJ), which does not melt powder particles during the process, may have the potential to overcome this issue. Characterization of channels made by laser powder bed fusion and binder, 2020-07-15 Authors: T. Dahmen* et al. * Technical University of Denmark Paper Summary: - Stainless steel test specimens were created with holes of 2mm diameter at angles from 0 to 90 degrees in 15-degree increments. - The comparison included two types of L-PBF and two types of BJ, including Digital Metal. - BJ achieved high precision and surface quality regardless of hole angle compared to L-PBF. - The precision of Digital Metal corresponds to ISO IT13-14 (equivalent to drilling, die casting, and forging). Please contact us if you have any questions.
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Free membership registrationThe features of Digital Metal can be summarized as follows: - Capable of precisely shaping small parts - High design freedom - Good surface quality - Suitable for mass production - Possible to change shapes and customize By leveraging the features of Digital Metal, it is possible to design shapes that are difficult to achieve with conventional methods. The case studies introduce and explain examples of Digital Metal's shaping capabilities. We hope you can refer to what designs are possible with binder jetting metal 3D printers. Höganäs Japan also provides design guidelines for Digital Metal. The guidelines offer reference information for designers, including recommended dimensions and shapes. This is also provided free of charge, so if you would like the guidelines, please contact the following address. Please note that we will refrain from sending them to companies that are competitors of ours. Thank you for your understanding. Höganäs Japan Co., Ltd. Contact: Masahiro Miyamoto masahiro.miyamoto@hoganas.com
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Free membership registrationThe DM P2500 is a state-of-the-art metal 3D printer that utilizes high-precision binder jetting, boasting superior resolution, surface quality, and dimensional accuracy compared to other metal 3D printers. It has already demonstrated its capabilities from prototyping to mass production in various industries, including general manufacturing, automotive, aerospace, medical and dental, and design products, allowing for reliable use. Key Features: ◆ Operates in room temperature atmosphere (no protective atmosphere or preheating required) ◆ No support needed during the build process (metal powder provides support and can be easily removed) ◆ High dimensional accuracy and repeatability (equivalent to MIM) ◆ Excellent product surface quality (achieving Ra 6μm without finishing processes, and up to Ra 1μm at best) ◆ High productivity (capable of high-speed, multi-variety, simultaneous multi-layer builds) For more details, please download the catalog. Feel free to contact us with any inquiries.
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Free membership registrationMarkforged's 'PX100' is a metal 3D printer using metal binder jetting technology. It has been developed for mass production of parts based on the high-precision binder jetting technology cultivated by Digital Metal. It features a print head equipped with 70,400 nozzles and offers a resolution of 1600 dpi, enabling production of approximately 500 cm3 of parts per hour under normal conditions, with a maximum of 1000 cm3 per hour. As of December 2022, there are 10 certified materials available, with more materials to be added in the future. The standard layer thickness of the powder is 42 μm. The high productivity of this printer contributes to reducing part costs. This has been achieved through a robust manufacturing platform and continuously improved control software. Additionally, it is equipped with features for enhancing and automating the production line, such as the capability to expand the inert gas supply module in preparation for future material additions and a mechanism for feeding materials prepared by the PPS1000 (automatic powder preparation unit) into the printer. For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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Free membership registrationUltem (TM) 9085, certified in the aerospace industry, is a flame-retardant, high-heat super engineering plastic. The Markforged FX20(TM) supports this as a standard and can further reinforce it with continuous carbon fiber internally. By combining the advanced properties of "lightweight + strength + flame retardancy," it becomes possible to replace metal components. Moreover, it is strong in freeform shapes and can almost fully automatically create parts from 3D drawings. It can also produce large-scale prints of 500mm on each side in one go. It is applicable to a wide range of industrial uses, from functional prototypes in mobility to final parts, robot end effectors, jigs, and tools. Continuous fibers include carbon fiber, fiberglass, and Kevlar (aramid fibers), which can be used according to the application.
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Free membership registrationThe FX20 is Markforged's new flagship 3D printer, providing The Digital Forge platform and continuous fiber reinforcement (CFR) technology for various parts, challenges, and new areas of industry. It is designed to meet the demands of highly rigorous industries such as aerospace, automotive, and defense. 【FX20 Product Features】 ■ Compatible with ULTEM(TM)9085 filament ■ Large heated build chamber ■ Three-nozzle print head ■ Large touchscreen ■ Innovative material cabinet *For more details, please download the catalog. Feel free to contact us with any inquiries.
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Free membership registrationThis document introduces the basics of 3D printing. The global 3D printing market is expected to reach 21 billion USD by 2021, with various industries such as manufacturing, automotive, aerospace, healthcare, robotics, and education embarking on numerous opportunities and innovations. This guide provides not only basic information but also explains the potential and current state of the technology. We encourage you to read it. 【Contents (partial)】 ■ Potential of 3D printing ■ Current state of fused filament fabrication printing ■ Definitions of key terms ■ Fused filament fabrication printers: Details ■ How fused filament fabrication 3D printers work *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces 3D printing using both composite materials and metals to address the diverse challenges in manufacturing environments. High-strength composite material 3D printing and metal 3D printing are both methods for producing parts that demonstrate high value. While each can independently cater to a wide range of use cases in manufacturing, the mutual reinforcement of both printers enables the realization of intelligent solutions. In this document, we present several methods to achieve rapid improvements in manufacturing processes by leveraging the complementary technologies of both printers. We encourage you to read on. [Contents (excerpt)] ■ Metals and high-strength composites - Which to use ■ Complex metal parts - Demand for 3D printed fixtures ■ Printing metal parts to be inserted into composite material tools ■ Using suitable materials that meet the needs of jigs and tools *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe general perception of additive manufacturing has been distorted for many years. Today, 3D printing solutions are already transforming the way manufacturers work around the world. Markforged has surveyed over 100 customers across a wide range of industries, analyzing their use cases and compiling them into a report. The findings are remarkable. Long before analysts predicted it, manufacturers have already been reaping the benefits of high-value and productive applications through additive manufacturing. Additive manufacturing has positively impacted the entire product development cycle, leading to optimized workflows and streamlined supply chains. The report explains how these advanced manufacturers are reconstructing their manufacturing processes today. Please download and take a look from the link below! ~ Live video streaming and panel discussion on 11/24 (Tuesday) ~ ↓ Please register from the link below ↓ *For more details, please feel free to contact us.
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Free membership registrationThe general perception of additive manufacturing has been distorted for many years. Today, 3D printing solutions are already transforming the way manufacturers work around the world. Markforged has surveyed over 100 customers across a wide range of industries, analyzing their use cases and compiling them into a report. The findings are remarkable. Long before analysts made predictions, manufacturers were already reaping the benefits of high-value, productive applications through additive manufacturing. Additive manufacturing has positively impacted the entire product development cycle, leading to optimized workflows and streamlined supply chains. The report explains how these advanced manufacturers are reconstructing their manufacturing processes today. Please download and view it from the link provided! *You can download the English version of the catalog. *For more information, please feel free to contact us.
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Free membership registrationGühring UK manufactures custom cutting and milling tools for large companies around the world. Depending on the size and complexity of the components, it used to take up to 8 weeks to design, test, and manufacture using special tools in-house. Therefore, we adopted the Markforged Metal X system and a composite 3D printer that utilizes continuous fiber carbon. We have received feedback that by 3D printing parts instead of manually machining them, we were able to significantly reduce lead times from the validation of tool design to tool printing. [Case Summary] ■ Reduced production time: 66% ■ Cost reduction for jigs: 75% ■ Weight reduction for jigs: 60% *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationSurgical instrument manufacturer Shukla Medical has reduced its annual costs by 3D printing prototypes of surgical instruments using "METAL X." "METAL X" offers various advantages over CNC machining, such as reduced lead times for prototypes and increased design freedom, enabling the production of tools with complex shapes. CNC machining of metal prototypes takes 7 to 40 days for manufacturing, while 3D printing of parts takes only 2.7 days. With "METAL X," it is possible to test more complex shapes, allowing for the avoidance of greater design risks. 【Features of METAL X】 ■ FFF-based 3D printer capable of printing in metal ■ Uses filament that combines metal powder and polymer materials ■ Compatible with various metal alloys, including A2 tool steel and D2 tool steel *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationMany manufacturing companies are achieving significant cost reductions and productivity improvements by adopting high-strength additive manufacturing (AM), particularly demonstrating notable effects as a means to support MRO (Maintenance, Repair, and Operations) strategies involving necessary supplies and consumables. For many companies, determining where to effectively utilize additive manufacturing within their operations is a process that requires considerable effort and time. This document introduces strategies and applications for integrating high-strength additive manufacturing technology into manufacturing sites, clearly explaining the structure and content of the work. [Contents] - Clarification of machinery - Identification of issues and cost factors - Factory applications - Materials for MRO-targeted equipment - Industrial 3D printing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHigh-strength composite material 3D printing and metal 3D printing are both manufacturing methods that demonstrate high value in producing parts. Both can individually address a wide range of use cases in manufacturing environments, but by reinforcing each other, both printers can achieve intelligent solutions. This document introduces several methods to rapidly improve manufacturing processes by leveraging the complementary technologies of both printers. [Contents] ■ Metal vs. High-strength Composite Materials - Which to Use ■ Complex Metal Parts - Demand for 3D Printed Fixtures ■ Printing Metal Parts Inserted into Composite Tools ■ Using Suitable Materials for Jigs and Tools Based on Needs *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAdditive manufacturing has become a powerful force in today's manufacturing industry. In manufacturing, various materials, methods, and machines are available, allowing the process to take many forms. This document provides a detailed introduction to the materials and processes used in additive manufacturing. [Contents] ■ Additive Manufacturing ■ Thermoplastics ■ Composites ■ Photopolymer Resins ■ Metals ■ Reinventing Manufacturing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAdditive manufacturing technology is not only effective as a means of producing parts for end users but also complements other traditional manufacturing methods. Markforged's industrial 3D printers can produce parts with sufficient strength to withstand the manufacturing environment, making them widely used as tools, jigs, and fixtures. This document focuses on how Markforged users have reduced costs and optimized uptime in their daily manufacturing operations. [Contents] ■ CMM fixtures ■ Welding fixtures ■ Soft jaws ■ End effectors ■ Intricate parts *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur composite printer uses a base plastic matrix reinforced with continuous fibers. By combining materials during printing, we can achieve composite parts that are significantly stronger, harder, and more robust than traditionally 3D-printed plastics. In this document, you can find material data such as "Plastic Matrix" and "Fiber Reinforcement." [Contents (partial)] ■ Dimensions and structure of plastic test specimens ■ Dimensions and structure of composite test specimens ■ Plastic Matrix ■ Fiber Reinforcement
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