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REMBE

EstablishmentOctober 14, 2020
addressKanagawa/Naka-ku, Yokohama-shi/10th floor, Hulic Minato Mirai, 1-1-7 Sakuragicho
phone045-228-5460
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last updated:Jul 30, 2024
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Process protection Process protection
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Process

Process protection

★ REMBE Rupture Discs REMBE rupture discs are high-precision safety devices developed with advanced technology, customized and inspected according to various applications. They open at a precisely predetermined pressure to relieve pressure from the system. Our rupture discs can be used as primary safety devices or secondary safety devices. They can also be used in combination with safety valves. This makes them an economically attractive option, as the valves are protected from contamination or corrosion damage. All REMBE rupture discs are made in Germany and are certified according to the Pressure Equipment Directive (2014/68/EU) and all common as well as industry-specific international regulations and standards. This includes ASME Sec. VIII, Div. 1, and KOSHA (Korea), among others. ★ Our Mission: Your Safety For any company, the economic efficiency of operational processes and safety during operation are crucial foundations. For over 50 years, REMBE has been creating innovative comprehensive solutions in this field. Our specialists are fully committed to this goal.

Pressure relief | IKB type inverted rupture disk

Minimization of downtime and exceptional performance through advanced CPL technology.

The IKB type is a cost-effective inverted rupture disk suitable for various applications and a wide range of processes. It provides diverse solutions tailored to the needs of the entire plant. The IKB type rupture disk is specially designed to protect pressure vessels, piping systems, gas cylinders, reactors, and more from overpressure. The IKB type is a unique inverted rupture disk manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology." This technology ensures the highest quality and precise burst operation control even under the most extreme environmental conditions. The IKB type features precision sublimation processing that does not affect the crystalline structure of the material, resulting in a disk design with no fragment dispersion at the full bore opening. It has a 95%* operating pressure ratio, excelling in harsh high-cycle applications and enabling the longevity of the plant. *May vary depending on the application.

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Pressure Relief | KUB Type Rupture Disk

Reusable rupture disk. [Exhibiting at INCHEM TOKYO 2025]

The KUB type is a long-lasting rupture disk. The KUB type is a special rupture disk that is extremely robust and high-performance, with the burst pressure defined by the Euler formula's buckling load calculation method. Unlike rupture disks manufactured by weakening part of the material, it is a product of REMBE's unique high technology that incorporates a buckling pin for precise full bore opening. Additionally, it features a smooth surface without weakened areas in the disk material, making it very robust and eliminating the risk of damage from misoperation, incorrect installation, or drops (from a height of about 1 meter). With a two-layer structure consisting of a seal membrane layer and a burst layer, the surface of the seal membrane layer that comes into contact with the process medium is smooth and free of scratches. It uses a highly sealable diaphragm, minimizing the risk of damage due to corrosion. The KUB type, with a maximum operating pressure ratio of 98%*, is designed to be strong against metal fatigue not only for high-pressure applications but also under harsh process conditions for gas, steam, liquid, and two-phase flow applications. Its unique manufacturing method allows it to be used even for liquid-only applications, greatly diversifying installation locations and simplifying installation, maintenance inspections, and procurement processes. *Varies by application.

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Pressure relief | KUB clean type rupture disk

Corresponding to a high standard of sanitary measures.

KUB Clean has set a new standard in the field of sanitary rupture disks. KUB Clean completely eliminates leaks and boasts excellent durability, resulting in a product that is impeccable for sanitary use. The most outstanding feature: KUB Clean can be easily installed on existing Tri-Clamp flange systems, meeting all requirements for sanitary design and is ideal for CIP and SIP. The surface of the sealing membrane is smooth, and it can be directly attached to the Tri-Clamp flange system with the seal integrated, eliminating any grooves, recesses, or notches that could trap dirt or production residues during production or cleaning cycles. Therefore, KUB Clean is ideal for aseptic and sanitary applications.

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Pressure Relief | KUB V-Type Rupture Disk

High airtightness and a design that is difficult to leak! A suitable inverted rupture disk for isolating safety valves.

The "KUB V-type" protects safety valves from corrosive or sticky process media by installing a rupture disk before the inlet of the safety valve. It has been certified for durability against back pressure of up to 135% of the specified burst pressure (*), and it allows for safety valve testing on-site without the need for removal for maintenance. During normal operation, the safety valve is isolated from the process media, allowing for the use of safety valves made from inexpensive materials. 【Features】 ■ Extended lifespan of safety valves and longer intervals between after-service ■ Reduced maintenance inspection costs for safety valves ■ Use of safety valves made from inexpensive materials is possible ■ High airtightness and a design that minimizes leakage * This varies depending on each application. * For more details, please refer to the PDF materials or feel free to contact us.

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Pressure Relief | ODV Type Tensile Rupture Disk

High performance for low pressure applications

The ODV type is a three-layer structure tensile rupture disk designed primarily for low to medium pressure applications. The three-layer structure consists of an upper rupture layer (O), a seal membrane layer (D), and a vacuum support layer (V) facing the process. It provides a high level of performance and durability, making it a cost-effective solution for a wide range of process conditions. The rupture layer, which plays a crucial role in determining the rupture pressure for accurate full-bore rupture release, is manufactured using REMBE's unique production process with precision laser technology. The ODV type is an excellent pressure relief solution for process conditions across various industries. It can operate under conditions with a relief pressure as low as 0.05 bar g, making it suitable for gas, vapor, liquid, and two-phase flow applications. The tensile rupture disk ODV type, which can be mounted at a seat angle of 30°, features a design that prevents fragment dispersion and is available in nominal diameter sizes from DN20 to DN600 (3/4"-24"), making it an ideal solution to meet various process conditions. 【Applications】 ★ Power plants, turbines, condensers, chemical industry, petrochemical industry, process vessels, chemical reactors, storage tanks, refineries, etc.

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Pressure Relief | SFD Type Tension Type Rupture Disk

Contributing to reduced downtime through the use of cutting-edge CPL technology.

The SFD type (S = Sublimated; FD = Forward) is a versatile rupture disk suitable for use under various process conditions. It is manufactured using REMBE's proprietary "Contour Precision Laser Ring (CPL) technology," which eliminates common industrial concerns such as early rupture due to mechanical scoring, corrosion of the scored area, and pinholes. If unexpected issues arise, costly downtime may occur. The CPL technology extends the lifespan of the rupture disk, ensuring the highest quality and precise rupture operation control even under the most severe environmental conditions. 【Benefits of Use】 ★ Low burst pressure design – Excellent protection for safety valves ★ Suitable for gas, two-phase flow, and viscous media, maximizing the number of installation locations ★ Capable of accommodating a wide range of process conditions – Using the same type of rupture disk leads to significant benefits in installation, procurement, and maintenance inspections ★ The manufacturing method using precision laser technology reduces downtime caused by early rupture due to mechanical scoring, corrosion of the scored area, and pinholes.

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Pressure Relief | STAR Type Tensile Rupture Disk

Low rupture height and high performance.

The STAR type is a high-performance tensile rupture disk with a low burst height, robust design, and a unique star-shaped opening pattern in a three-layer structure. The STAR type is suitable for low to high pressure and accommodates a wide range of processes. It meets the necessary processes in the oil and gas, chemical, and pharmaceutical industries, and its unique structure provides excellent performance and durability even in harsh operating environments where other types of rupture disks may burst prematurely. The STAR type has a long lifespan, minimizing the costs associated with replacements and downtime. 【Benefits of Use】 ★ Robust, low burst height design – Ensures excellent performance and long lifespan even under pressure cycling or vacuum conditions. ★ Excellent corrosion resistance and high cost-effectiveness – The rupture layer, which plays a critical role, does not come into contact with the process media, allowing for the use of various materials without affecting performance, leading to overall cost reduction. ★ Easy installation and reduced holder costs due to the unique star-shaped structure and low burst height design. ★ Minimal risk of fragment dispersion even under high burst pressure.

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Pressure Relief | UKB-LS Type Rupture Disk

Helium leak tested high airtightness rupture disk.

The UKB LS consists of a customizable housing, an inverted rupture disk, and a three-section knife. When the specified burst pressure is reached, the rupture disk bursts open towards the knife. This design allows for the lowest burst pressure while also enabling high vacuum conditions. The rupture disk and housing are micro-welded, and all components are made of metal, ensuring maximum airtightness. A maximum leakage rate of 10^-10 is achievable. With various types of connections available, we provide pressure relief units that perfectly fit any application, including high-purity processes. Despite the numerous variations, several "standard" sizes have been established over the past few decades for installation between commercially available flanges.

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Pressure Relief | ZW Type Bidirectional Rupture Disk

2-in-1 Rapture Disk

The two-direction rupture disk type ZW opens in one direction in the case of specified excess pressure and in the other direction in the case of vacuum. It is primarily used in storage tanks for processes involving gases or liquids. The rupture disk allows for an operating pressure ratio of 80% (*) in the excess pressure direction and 70% (*) in the vacuum direction. The ZW type can be equipped with an optional burst signal device that includes a proximity sensor. When the rupture disk bursts in one of the two directions, it sends a burst signal to the process control system connected to the SNR. By combining the function principle of the buckling pin inverted rupture disk type KUB and the three-layer tensile rupture disk type ODV, one rupture disk can respond to two different pressure values. * This varies depending on each application.

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Pressure Release | Non-Intrusive Explosion Monitoring Device NIMU

NIMU is a reusable non-invasive monitoring device.

★For Inverted Type Rupture Discs KUB Type and IKB Type★ NIMU is a reusable non-intrusive monitoring device. After the rupture disc bursts due to overpressure, the outlet part of the rupture disc holder is removed, and after replacing the rupture disc, the system returns to operation. Traditionally, it was necessary to rewire the signal cables to each switch box, but that is no longer required. 【Benefits of Use】 ◆ The process is completely sealed. ◆ It is a cost-effective signaling device. ◆ It fully opens the pressure. ◆ Functional testing and maintenance inspections are easy. ◆ It eliminates false alarms. ◆ It is reusable.

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Pressure Relief | GRX Type Graphite Rupture Disk

FDA-compliant pure graphite rupture disk

REMBE's unique graphite rupture disk is a product that boasts high performance and reliability characteristic of REMBE. It is designed to withstand highly corrosive media, low pressure, and high temperatures. All rupture disks manufactured by REMBE, including the graphite rupture disk, are made in Germany. The maximum operating pressure of the graphite rupture disk is 80% of the minimum burst pressure*. REMBE's graphite rupture disks are suitable for high temperatures due to a unique chemical vapor deposition method called "PyC coating (pyrolytic carbon)." They can operate under oxidizing and reducing atmospheres from -180 °C to +500 °C, and under inert conditions, they can withstand temperatures up to +1,500 °C. Even with the addition of vacuum support, the aforementioned operating conditions are maintained. Depending on the application and pipe nominal diameter, the rupture disk can be directly installed between flanges. It is also possible to incorporate a signaling device into existing control systems to notify of disk reactions. For burst pressures ranging from 20 mbarg to 63 barg, the pipe nominal diameter can accommodate from DN 15 to DN 600. *This may vary depending on the application.

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Pressure Relief | CBS Type Rupture Disk

Protective for CBS type intermodal transport tank container with a tension type rupture disk.

The CBS type rupture disk protects intermodal transport tank containers, which have particularly high demands for heat resistance, corrosion resistance, and airtightness in pressure relief devices (rupture disks). It is used additionally below safety valves (e.g., valves manufactured by Fort Vale) to protect the safety valve from corrosion caused by the product and to ensure the airtightness of the safety valve. The operating pressure ratio of the rupture disk is 80% of the minimum burst pressure*, and it can be directly mounted between flanges, opening in a star shape with no fragment dispersion. It is fully compatible with vacuum and overpressure applications and can be used with liquid or gaseous media. The CBS type design has the highest level of airtightness and is mounted with a protective ring located below the outlet gasket. To enhance corrosion resistance, it is also possible to add a lining on top of the inlet gasket if necessary. *This may vary for special applications.

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Pressure Relief | BT Type Rupture Disk

Long-selling classic Rapture Disc

This is a representative rupture disk developed several decades ago. Even today, this tension-type rupture disk is widely used in simple applications that handle medium to high pressure, such as pumps in the hydraulic, chemical, and petrochemical industries. The standard operating pressure ratio is 70%* of the minimum burst pressure. The burst pressure is determined by the thickness of the material and its tensile strength. It also accommodates the incorporation of a vacuum support layer with full vacuum resistance. 【Benefits of Use】 ★ Easy to use ★ Wide range of materials can be used *It may vary for special applications.

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High airtightness sanitary breather valve ELEVENT

Protecting low-pressure design tanks in the pharmaceutical, food, and chemical industries from excessive pressure and vacuum. Capable of handling an extremely low pressure range, with a standard operating pressure ratio of 95% of the minimum burst pressure!

The ELEVENT pressure and vacuum relief valve protects low-pressure designed tanks and containers from excessive pressure and vacuum, while maintaining the pressure inside the tank or container at a constant level. ELEVENT not only prevents the leakage of gases and other contaminants but also eliminates the potential danger of air intrusion into the equipment while suppressing the generation of substances that could lead to explosions. The standard operating pressure ratio is 95% of the minimum burst pressure. ELEVENT is used in the oil and gas industry, food processing, chemical and pharmaceutical fields, and power plant technology. The optimized "air cushion" airtight principle enables smooth valve strokes and the highest level of airtightness, preventing wear and valve chattering. The metal housing is made of deep-drawn stainless steel. ▶ Benefits of Use ▸ Capable of handling extremely low pressure ranges (±2 mbarg) with a compact size for overpressure and vacuum protection ▸ High reliability of airtightness ▸ Pressure setting changes can be made later ▸ Excellent corrosion resistance with E-CTFE and PFA coatings, making it suitable for corrosive atmosphere applications *For more details, please download the materials or feel free to contact us.

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Pressure Relief | IG-KUB-PTU Rupture Disk Holder

The IG-KUB-PTU rupture disk holder is a flat-shaped holder for inverted rupture disks.

The IG-KUB-PTU rupture disk holder, due to its unique design, allows for the proper installation of rupture disks at any time and enables pre-assembly of rupture disks. As a result, rupture disks that are reused after disassembly for maintenance inspections carry no risk of damage. The IG-KUB-PTU rupture disk holder is a flat-shaped holder for inverted rupture disks. The sealing part of the holder's surface guarantees leak-tightness, making it difficult for leaks to occur from the all-metal clamp. The inner diameter of the holder's outlet ring (downstream side) reliably opens when the set burst pressure is reached. With screws pre-assembled for pre-assembly, safe and easy installation of rupture disks is possible. The holder can be used with a variety of flanges and a wide range of pressure classes. Benefits of use: • Pre-assembly of rupture disks for reliable and robust handling with specified torque. • Multi-flange design accommodating a wide range of pressure classes and diverse flanges. • High airtightness due to all-metal seals. • Compatibility with a variety of materials.

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Pressure Relief | IKB-X Type Inverted Rupture Disk

High-precision manufacturing technology for highly versatile rupture disks.

The IKB-X type is a cost-effective reverse rupture disk that accommodates various process conditions and is suitable for a wide range of applications and industries. In particular, when a holder is not required, it can be used as a highly versatile rupture disk that meets the overall needs of the plant. 【Benefits of Use】 ◆ High production capacity - Our uniquely developed CPP technology ensures stable pressure relief. ◆ No special tools required for installation - It can be easily and quickly installed regardless of the presence of a holder, as it is not affected by tightening torque. ◆ Robust and highly reliable rupture disk - Utilizing CPP technology, it consistently achieves accurate burst openings and a robust design that can handle low pressures. ◆ Customizable design - We can accommodate a wide range of specifications according to customer needs. ◆ No rupture disk holder required - It can be directly installed between flanges.

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Pressure Relief | Flat Type Rupture Disk

It is used to protect storage tanks and low-pressure systems from overpressure and vacuum.

【Benefits of Use】 ◆ Requires a low installation height and can be used in a space smaller than that of a safety valve. ◆ Compatible with all nominal diameters and various flanges. ◆ Can be installed without a holder. ⁂ May vary for special applications.

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Pressure Relief | KUB F-Type Rupture Disk

Directly mountable between flanges.

The KUB F type is designed to withstand burst pressures up to 1 barg and can be directly mounted between flanges for various applications. It is an ideal rupture disk for applications where precise set pressure and reliability are essential at low pressures.

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