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  3. オカムラ 物流システム事業本部
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オカムラ 物流システム事業本部

EstablishmentOctober 1945
capital18670Ten thousand
number of employees3940
addressTokyo/Minato-ku/1-8-1 Akasaka, Akasaka Intercity AIR, 13th floor
phone03-6700-8041
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last updated:Apr 02, 2025
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オカムラ 物流システム事業本部 List of Products and Services

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Improvement of storage efficiency for piece-case items: "Automated Warehouse System" Improvement of storage efficiency for piece-case items: "Automated Warehouse System"
Improvement of storage efficiency for pallet items "Automated Warehouse System" Improvement of storage efficiency for pallet items "Automated Warehouse System"
Reduction of transportation work and movement man-hours "AGV/AMR/conveyor" Reduction of transportation work and movement man-hours "AGV/AMR/conveyor"
Improvement of work in a clean environment: "Clean Transport System" Improvement of work in a clean environment: "Clean Transport System"
Improvement of sorting and packing operations "Sorter and sorting equipment" Improvement of sorting and packing operations "Sorter and sorting equipment"
Improvement of Picking Operations "Picking System" Improvement of Picking Operations "Picking System"
Storage of peace case items: "Goods shelf / movable shelf" Storage of peace case items: "Goods shelf / movable shelf"
Storage of pallet items: "shelving units and mobile shelves" Storage of pallet items: "shelving units and mobile shelves"
Improvement of the environment for inspection and packaging work: "Workbenches, workstations, safety barriers." Improvement of the environment for inspection and packaging work: "Workbenches, workstations, safety barriers."
Examples of automation in factories and logistics centers. Examples of automation in factories and logistics centers.
Solutions to the 2024 Logistics Problem Solutions to the 2024 Logistics Problem
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Okamura International Logistics Comprehensive Exhibition 2025 Exhibition Information

Overall optimization through a bidirectional approach to warehouse operations and warehouse management!

Okamura will exhibit at the "International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO," held at Tokyo Big Sight from September 10 (Wednesday) to 12 (Friday) (Booth Number: 5-608). At the Okamura booth, we will showcase a wide range of solutions that support the automation of various processes in factories and warehouses, including the new model of the automated warehouse system "Rotary Rack H," the robotic storage system "AutoStore," and the newly handled mobile robot "LMR" and carton transport unit "CTU" from HIKROBOT. Additionally, visitors will have the opportunity to experience a demonstration of the warehouse optimization system "Optify," which was launched in May of this year. "Optify" is a system that integrates a warehouse management system (WMS) that streamlines warehouse operations and tasks within logistics centers with business intelligence (BI) features that support decision-making and on-site improvements based on work data through visualization of work progress and AI-driven workload forecasting.

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[Case Study of Automated Warehouse] Seiden Company, Ltd.

Streamlining inventory management of procurement parts. Establishing a worksite where anyone can accurately manage parts.

We would like to introduce a case where the company Seidensha Co., Ltd., which is engaged in proposals, design, and manufacturing related to electric control, has implemented an automated warehouse "Bucket Stacker." Previously, the procurement and storage of approximately 30,000 parts were managed using paper slips and flat storage, requiring a tremendous amount of time and personnel for sorting and inventory checks. Additionally, specialized knowledge of the parts was necessary, leading to issues such as not knowing where and how many of the parts that were supposed to have arrived were located, which only veteran staff could understand. By automating the complicated storage and sorting operations of parts with the introduction of an automated warehouse, significant efficiency improvements were achieved. The system operates by storing parts in high-rise racks and automatically handling inbound and outbound logistics, resulting in a dramatic enhancement in storage efficiency and search functionality. [Challenges] - The procured parts were stored in cardboard boxes, and only the responsible personnel knew where everything was stored. - There were issues with inventory accuracy due to analog management. - There were three types of parts that looked almost identical, which made the sorting process time-consuming. *For more details, please download the PDF or feel free to contact us.*

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Warehouse Optimization System "Optify"

Warehouse management and optimization! We provide a one-stop solution to the challenges of complex warehouse operations.

"Optify" is a warehouse optimization system that integrates WMS and BI functions, providing a one-stop solution up to material handling collaboration. It aggregates and visualizes warehouse operational data, supporting on-site managers in making quick and accurate decisions through AI analysis. By visualizing and optimizing warehouse management, it also contributes to the planning of logistics strategies and management decisions. 【Features】 ■ Smooth integration with Okamura's material handling system ■ Visualization of warehouse conditions, with AI supporting data-driven decision-making ■ One-stop provision of multiple systems that support the warehouse *For more details, please download the PDF or feel free to contact us.

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[Case Study on Logistics System Implementation] Oosaki Medical Corporation

To a mother center aimed at improving traceability and achieving sustainable stable supply!

We would like to introduce a case study on the implementation of a logistics system at the Chubu Logistics Center of Oosaki Medical Corporation. The company has outsourced its logistics operations to partner companies, but due to the impact of the COVID-19 pandemic, the volume of goods has increased dramatically, leading to challenges such as a shortage of storage space, time-consuming picking operations, and personnel adjustments due to a lack of manpower. With the introduction of AutoStore, storage efficiency has improved sixfold, and productivity has increased fourfold. [Case Overview] ■ Challenge: To address space and manpower shortages while maintaining the quality of lot expiration date management. ■ Deciding Factor for Implementation: Improvement in storage efficiency, productivity, and traceability. ■ Result: Consideration of AutoStore implementation at other locations, leading to further business expansion. *For more details, please download the PDF or feel free to contact us.

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[Logistics System Implementation Case] Toa DKK Co., Ltd.

In line with the expansion of the business and the construction of new buildings, we have begun reviewing the logistics system utilizing automated equipment!

We would like to introduce a case study regarding the implementation of a logistics system for Toa DKK Co., Ltd. In the previous warehouse, various parts were stored in tightly divided spaces, requiring workers to walk considerable distances for picking, which necessitated improvements in the working environment. By introducing AutoStore, we reduced the storage area by approximately 40% compared to before, and with the operation of GTP (Goods To Person), we were able to reduce the overall picking work time by about 25%. [Case Overview] ■ Challenge: Improving the picking work environment and reducing waiting times for loading ■ Key Decision Factor: Flexible layout design tailored to the building ■ Result: Establishing a sustainable logistics system aimed at business expansion through the introduction of AutoStore *For more details, please download the PDF or feel free to contact us.

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[Automated Warehouse Implementation Case] Sumitomo Heavy Industries Ion Technology Co., Ltd.

Initiated the optimization of in-factory logistics, moving towards a system for future production increases! An example where the storage area for parts has been reduced by half.

We would like to introduce a case study of the logistics system implemented at Sumitomo Heavy Industries Ion Technology Co., Ltd. The conventional production system relied on manual labor, and automation was difficult in some processes. To improve production efficiency, we focused on the parts supply process. We introduced the "Rotary Rack H" with the aim of enhancing the efficiency of inbound and outbound operations for approximately 15,000 types of parts. After implementation, the storage area for parts was reduced to half compared to the conventional flat shelf storage. With the operation of GTP (Goods To Person) supplying parts to the workers, the picking time was shortened from 3 minutes per item to 1 minute. [Case Overview] ■ Challenge: The conventional production system relied on manual labor, and automation was difficult in some processes. ■ Effects: - The storage area for parts was reduced to half compared to the conventional flat shelf storage. - Picking time was shortened from 3 minutes per item to 1 minute. - The number of picking errors decreased, and by managing inventory with free location, the burden of manual location management was also alleviated. *For more details, please download the PDF or feel free to contact us.

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[New Product] Palette Storage System "CybiStar"

A new product has arrived that achieves "about twice" the storage capacity compared to pallet racks, allowing for high-density storage of pallet items and streamlining inbound and outbound operations with forklifts!

The "CybiStar" is a pallet storage system that utilizes a shuttle (transport cart) to travel along lanes within racks, enabling efficient storage and retrieval of a wide variety of palletized goods in large quantities. Since aisles between racks are not required, high-density storage is possible. This allows for space reduction while maintaining storage capacity or increasing storage volume within the current space. Additionally, because the shuttle transports goods within the racks, it reduces interference between forklifts and travel distances, enhancing work efficiency and safety. 【Features】 ■ Achieves high-density storage of palletized goods ■ Reduces forklift operations ■ Supports quality maintenance and expiration management ■ Can be operated with a minimal number of shuttles ■ Two types available: automated warehouse type and forklift type *For more details, please download the PDF or feel free to contact us.

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[Case Study] Premium Water Chubu Co., Ltd. Gifu Kitakato Factory

Introduced as a buffer storage facility to adjust between the PET bottle molding process and the natural water filling process!

We would like to introduce a case study of the implementation of "CybiStar II" at the Gifu Kitakata Factory of Premium Water Chubu Co., Ltd. The company faced the challenge of wanting to increase production capacity and efficiency by introducing a new manufacturing method for PET bottles due to the establishment of a new factory. By creating a new buffer storage area utilizing CybiStar II, the cycle time of the high-capacity new PET bottle molding machine was secured, resulting in a 25% increase in production capacity per line. [Case Overview] ■ Challenge - To introduce a new manufacturing method for PET bottles and increase production capacity and efficiency due to the establishment of a new factory. ■ Result - The production capacity of natural water bottles increased from 1,200 B/H to 1,500 B/H. * Number of bottles produced per hour. * For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse Robot Storage System 'AutoStore'

It is also used for parts storage in manufacturing sites! A robot automated warehouse that is user-friendly for people, where containers are stored at high density and managed by robots for in-and-out operations.

"AutoStore" is a robotic storage system where robots handle the inbound and outbound of containers stored at high density on a grid. Due to its structure that stacks bins (containers) without gaps, it eliminates the need for aisle space and makes effective use of overhead space. Additionally, operators can perform picking and replenishment at fixed points without walking around. This leads to significantly improved work efficiency with simple operations and a comfortable posture. Okamura is a Japanese company that has a direct sales agreement with AutoStore AS (Norway). As an official distributor of AutoStore in Japan, it has a wealth of delivery experience. [Features] ■ High-density storage ■ Flexible layout ■ Simple operation ■ Excellent performance ■ Flexible scalability *For more details, please refer to the PDF materials or feel free to contact us.

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Automated Warehouse "Rotary Rack H Automated In-Out Type"

A long-selling product widely used in manufacturing and distribution sites, regardless of industry or business type, both domestically and internationally.

The "Rotary Rack H Automatic Storage and Retrieval Type" is a multi-tier independent horizontal rotating shelf with three functions: storage, retrieval, and sorting. Its unique mechanism allows each tier to independently rotate horizontally, which is a major feature. It can be flexibly utilized for various applications, including ultra-fast storage and retrieval, sorting, and serving. In manufacturing environments, it is used not only for finished products but also for temporary storage of work-in-progress and semi-finished products. Tray sizes can be selected according to the shape and form of the stored items, and the vertical design efficiently utilizes three-dimensional space. 【Features】 ■ High-speed sorting function ■ High-speed and accurate storage and retrieval ■ Increased work speed ■ Versatility of load configurations ■ Compatibility with a wide temperature range *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse "Rotary Rack V2"

Safety measures are thorough! A highly versatile vertical rotating shelf that can store a variety of items.

The "Rotary Rack V2" is a simple structure of a vertical rotating shelf that effectively utilizes the width of each level. It comes with various trays that can accommodate a wide range of items, from small objects to long items of different shapes and weights. It features high space efficiency that takes advantage of three-dimensional space, allowing for efficient picking through simple operations. 【Features】 ■ Space-saving ■ Quick picking with easy operation ■ Excellent storage performance ■ Comprehensive safety measures ■ Clean & smart *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse "Pallet Stacker"

Reinforced structure for heavy items! A three-dimensional automated warehouse that manages heavy items by pallet unit.

The "Pallet Stacker" is a three-dimensional automated warehouse that has improved operational accuracy and high-speed performance through its unique drive mechanism and control method. It is suitable for storing molds, work-in-progress items, and finished products in manufacturing environments. The high-rise rack section and stacker crane are designed with sufficient strength to accommodate pallet weights of up to 1,000 kg. It can be built up to 30 meters high, effectively utilizing the upper space, and eliminates the need for turning space for forklifts, resulting in improved space efficiency compared to pallet rack storage. 【Features】 ■ Reinforced structure to support heavy loads ■ Fast and gentle transportation ■ Easy operation ■ Space efficiency ■ Compatible with a wide temperature range ■ Energy-saving capabilities ■ A wide variety of options to choose from based on load configuration and work methods *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse "Bucket Stacker"

Store items in bucket units! The structure of the rack itself is designed for space-saving.

The "Bucket Stacker" is an automated warehouse that ensures high storage capacity with high-rise racks, where stacker cranes operate at high speed for inbound and outbound operations. It is well-suited for managing various small items such as electronics parts, precision components, pharmaceuticals, and miscellaneous goods. Additionally, by simplifying the mechanism of the drive unit, it enhances quietness and contributes to creating a comfortable working environment. 【Features】 ■ Storage of items in bucket units ■ High-speed inbound and outbound operations ■ Silent structure ■ Space efficiency ■ Integration into a total logistics system *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse "Carton Stacker"

Adopting a shelf-type rack! Centralized management of high-speed inbound and outbound operations for case goods with simple operation.

The "Carton Stacker" is an automated warehouse suitable for managing various products such as food, pharmaceuticals, and miscellaneous goods on a case-by-case basis. With its unique speed control and mechanism, it enhances high-speed performance. By simplifying the structure of the drive mechanism, it has improved quietness. Additionally, it eliminates unnecessary space down to the smallest detail, resulting in a slim structure while maintaining strength. 【Features】 ■ High-speed in and out ■ Space efficiency ■ Compatible with a wide temperature range ■ Quiet structure ■ Supports various sizes (free position type) *For more details, please refer to the PDF document or feel free to contact us.

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Automated Warehouse "CybiStar 2"

Automating inbound and outbound operations with forklifts. A shuttle that moves forward, backward, left, and right stores pallet items in high density!

CybiStar 2 is a pallet storage system that enables high-density storage of palletized goods by having a shuttle (transport cart) move back and forth and side to side within the rack. It meets both demands: increasing storage capacity within the current space and enhancing storage efficiency while maintaining existing storage levels and reducing space. Additionally, it supports both first-in-first-out and first-in-last-out operations. This system is ideal for environments that manage stored items by lot, as well as industries and businesses that require bulk storage of a small variety of products, including food and beverages. 【Features】 ■ High-density and large-capacity storage ■ Both first-in-first-out and first-in-last-out operations are possible ■ Automation of pallet entry and exit, as well as picking operations, through a shuttle that moves back and forth and a lifter that raises and lowers. ■ Automatic charging and excellent maintainability ■ The number and capacity of shuttles can be verified in advance using a dedicated simulator, allowing for consideration of the optimal layout. *For more details, please refer to the PDF document or feel free to contact us.

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Automated Solution for Palette Storage 'CybiStar × AGF'

Automate high-density storage and inbound/outbound operations for pallet items! Installation is easy as it does not require extensive equipment construction, and it can be implemented in complex-shaped sites.

The combination of the pallet storage system "CybiStar" and the unmanned forklift (AGF) automates high-density storage of pallet items. The movement of the CybiStar, as well as the inbound and outbound operations of pallet items, is also automated. It is ideal for nighttime operations and 24-hour operations where securing workers is difficult. ■ High Density and Large Storage Compared to flat storage and conventional pallet racks, it achieves approximately double the storage capacity in the same space, significantly improving storage efficiency. ■ Automation and Labor Reduction Since the AGF automatically changes the opening of the shuttle within the rack, it can greatly reduce manual labor. Depending on the workload and required capacity, fully automated inbound operations can be handled by the AGF, while outbound operations can use conventional forklifts, allowing for flexible operations. ■ Flexible Layout Because it combines racks with laser-guided forklifts, automation can be achieved with a free layout without obstructing aisle pathways with conveyors, etc. It can also be implemented in layouts that span multiple sections or in warehouses with complex shapes. ■ Easy Installation, Modification, and Expansion Installation is simple and does not require extensive facility construction, making it ideal for leased warehouses that require restoration to their original condition. The laser-guided forklift does not require path tape on the floor, allowing for easy changes to the travel route via a screen.

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[Automated Warehouse Case Study] Pisco Co., Ltd. Ina Second Factory

Balancing increased volume and short delivery times! A case study of renewing a logistics center for the first time in 26 years.

We would like to introduce a case study of the logistics system implemented at Pisco Co., Ltd., Ina Second Factory. The main challenges with the existing equipment were "insufficient inventory storage space," "inefficient inbound and outbound operations," "time loss due to multiple picking of the same product," and "high workload in sorting operations." After implementation, storage capacity increased by approximately 1.9 times, and picking operation efficiency improved by about 40%. Previously, operations were conducted outside of regular hours in the morning and evening, but now there is almost zero overtime. [Case Overview] ■ Challenges - Insufficient inventory storage space - Inefficient inbound and outbound operations - Time loss due to multiple picking of the same product - High workload in sorting operations *For more details, please refer to the related links or feel free to contact us.

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[Automated Warehouse Implementation Case] Hayabusa Co., Ltd. Headquarters and Logistics Center

Introducing a case study on the implementation of a new logistics center that achieves a high level of both operational efficiency and storage efficiency!

We would like to introduce a case study of the logistics system implemented at Hayabusa Co., Ltd.'s headquarters and logistics center. The company operates its logistics operations in-house and was one of the first in the industry to introduce automated warehouses. However, the storage capacity of the conventional automated warehouse reached its limit due to the increase in the number of items. After implementation, we were able to leverage a highly flexible layout to achieve high-density storage utilizing the upper space while simultaneously securing workspace on the floor. [Case Overview] ■Challenges - The storage capacity of the conventional automated warehouse reached its limit due to the increase in the number of items. - Issues arose with securing manpower as the outbound speed could not keep up. ■Effects - Achieved high-density storage while securing workspace on the floor simultaneously. - Reduced the time required for retrieving bins (containers). *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Japan Red Cross Society Tohoku Block Blood Center

Achieving the production of safe and stable blood products for many patients in need of transfusions!

We would like to introduce a case study of the logistics system implemented at the Tohoku Block Blood Center of the Japanese Red Cross Society. The storage and transportation of blood products within the center have been automated using automated warehouses, unmanned guided vehicles (AGVs), and conveyors, enhancing work efficiency and accuracy. Additionally, in the outbound operations, a multifunctional workbench called "Your Fit" and a slim, high-performance conveyor known as "Light Roller" have been effectively laid out to ensure safe and accurate work. [Case Overview] ■ Implementation Effects - Improved work efficiency and accuracy - Achieved safe and accurate operations *For more details, please refer to the related links or feel free to contact us.

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[Case Study] FANUC Parttronics Co., Ltd. Headquarters Factory

Consolidating the logistics process within the factory! A case study of adopting AutoStore as a trump card for the "logistics revolution."

We would like to introduce a case study of the logistics system implemented at the headquarters factory of Fanuc Partronics Co., Ltd. In this factory, production was carried out in four separate buildings, each responsible for different manufacturing units. However, with the recent increase in production volume, strengthening the production system became a challenge. After the implementation, picking without walking was achieved. Additionally, when necessary parts information is entered, it is delivered to the port, eliminating unnecessary parts that were previously generated manually, leading to optimized delivery and significant benefits in terms of "traceability," which is crucial for manufacturers. [Case Overview] ■ Issues - Strengthening the production system in response to the recent increase in production volume ■ Results - Achieved picking without walking - Benefits in terms of optimized delivery and "traceability" - Cleared challenges related to productivity improvement *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Showa Kasei Kogyo Takumi Factory

Introducing a case study of implementing a pallet flow rack that allows for first-in, first-out storage for temporary storage!

We would like to introduce a case study of the logistics system implemented at Showa Kasei Kogyo's Factory Takumi. As storage equipment for the newly established "Factory Takumi," we have introduced a "pallet flow rack" that allows for automatic first-in, first-out (FIFO) operations and a "heavy-duty electric mobile rack" that enables high-density storage. This aims to improve the efficiency of raw material storage and temporary buffer storage before product shipment. [Case Overview] - Introduction of a "pallet flow rack" for automatic FIFO operations and a "heavy-duty electric mobile rack" for high-density storage - Implementation of advanced manufacturing equipment such as an automatic weighing system *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Sammy Corporation Kawagoe Factory

An efficient transportation system utilizing vertical space has been implemented for just-in-time parts supply!

We would like to introduce a case study of the logistics system implemented at Sammy Corporation's Kawagoe Factory. The first of the two pieces of equipment introduced is the overhead transport system "Overhead Conveyor System (OCS)," which supplies assembled outer frames for pachinko machines, delivered on dedicated transport carts from our partner companies, to the assembly (panel installation) process. It efficiently transports items in accordance with the timing of the next process. The second piece of equipment is an automated warehouse for storing board materials for panels. It aims to reduce labor through automation of inbound and outbound logistics and to save space through high-rise, high-density storage. [Case Overview] - Both the pachinko and pachislot lines have introduced state-of-the-art manufacturing equipment. - High efficiency is achieved through increased speed in each process. - Numerous mechanized inspection devices have been introduced, ensuring high quality through both image analysis for product inspection and visual inspection by skilled inspectors. *For more details, please refer to the related links or feel free to contact us.

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[Case Study] Okazaki Manufacturing Co., Ltd. Head Office Factory

Effectively utilize automated warehouses for parts (materials) management! Achieve space-saving and labor-saving.

We would like to introduce a case study of the logistics system implemented at the headquarters factory of Okazaki Manufacturing Co., Ltd. At this factory, a new automated warehouse has been introduced for the management of parts (materials). The parts (materials) are categorized into small, medium, and large items based on their size, and each is stored in dedicated containers (for medium and small items) and pallets (for large items). Three automated warehouses are arranged in parallel, allowing for space-saving and high-density storage. Furthermore, necessary parts (materials) are automatically retrieved at high speed in accordance with production timing, achieving faster inventory turnover and labor savings. [Case Overview] ■ Implementation Effects - Three automated warehouses arranged in parallel for space-saving and high-density storage - Achieved faster inventory turnover and labor savings *For more details, please refer to the related links or feel free to contact us.

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[Data] Overcoming the 2024 Problem Together: <Streamlining Cargo Handling Operations>

Visualization for understanding waiting and loading times! Enabling workers to work more efficiently.

This document includes challenges and solutions regarding the labor-saving of cargo handling operations. It also explains the difficulties faced by shippers in grasping the actual cargo handling times, as well as the real-time status of waiting times and the number of vehicles waiting. Our perspective focuses on automation through robotics, and we also discuss the challenges and solutions related to automation. We encourage you to read it. 【Contents (partial)】 ■ Understanding of cargo handling times by shippers ■ Okamura's perspective ■ ORV Autonomous Mobile Robot / Trolley Transport Type ■ What ORV can do ■ User-friendly automation and labor-saving *For more details, please refer to the PDF document or feel free to contact us.

  • Transport and handling robots
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[Data] Overcoming the 2024 Issue Together: <Shortening Lead Times>

Reduction in daily driving distance! Concerns and measures regarding the prolonged lead time.

This document introduces the reduction of lead time. With the amendment of the law, lead times have become longer, resulting in shorter daily travel distances. Concerns regarding this and countermeasures based on transportation modes are included. From our perspective, we explain the concept of "stock points with inventory" and propose AutoStore as a solution, detailing methods to avoid prolonged lead times. 【Contents (partial)】 ■ Prolonged lead times due to legal amendments ■ Concerns arising from prolonged lead times ■ Responses based on transportation modes ■ Okamura's perspective ■ Robot storage system: AutoStore *For more details, please refer to the PDF document or feel free to contact us.

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[Information] Overcoming the 2024 Issue Together: Reducing Waiting Time for Cargo

Describe the driver's waiting time and the factors causing it! Become a shipper chosen by carriers.

This document presents the challenges and solutions regarding the reduction of waiting times for loading. It includes information on drivers' waiting times and the factors contributing to them, what is required from shippers, and our company's perspective. We also introduce material handling solutions that can effectively utilize the upper space of truck loading bays, so please take a moment to read it. 【Contents (partial)】 ■ Drivers' waiting times ■ Requirements for shippers ■ Okamura's perspective ■ CYBISTOR Pallet Storage System ■ What CYBISTOR can do ■ Warehouse operations chosen by transport companies *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Overcoming the 2024 Problem Together: Impact on Shipper Companies

Publishing reactions from truck drivers, trucking companies, and shippers!

This document introduces the impact of the "Work Style Reform Related Law," which will be applied from April 2024, on the entire logistics industry, including transportation companies and shippers. It begins with the reactions of various industries to the 2024 issue, followed by the effects on shipper companies and perspectives on the changes brought about by this issue. Additionally, we have included our viewpoints and proposals for total material handling solutions, so please take a moment to read through it. [Contents] ■ Reactions of various industries to the 2024 issue ■ Impact on shipper companies ■ Perspectives on the changes related to the 2024 issue ■ Okamura's viewpoint ■ Proposal for total material handling solutions ■ Introduction to the logistics system showroom (Lux) *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Sanko Industry Co., Ltd. Higashi-Osaka Logistics Center

Automating the bundling process of picked products on each floor! Achieving approximately four times the efficiency increase.

We would like to introduce a case study of the logistics system implemented at Sanko Industry Co., Ltd. East Osaka Logistics Center. At the company, even after picking was completed on each floor, containers could not be transported to the consolidation floor, resulting in a backlog of waiting containers on each floor. To address this, a rotary rack was introduced to perform temporary holding and sequential outbound operations with a single unit, automating the complex consolidation process and eliminating the bottleneck. 【Case Overview】 ■ Issues - Containers could not be transported to the consolidation floor even after picking was completed. - Backlogs of waiting containers occurred on each floor. ■ Results - Productivity increased by up to four times. - Even with a 20% increase in order volume, the completion time was one hour earlier. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Buzan Logistics Solutions Co., Ltd.

Introducing a high-density pallet storage system to the national distribution core center!

To the Saitama Second Center of Bussan Logistics Solutions Co., Ltd., we would like to introduce a case study of the logistics system we implemented. The company introduced a high-density pallet storage system as a solution to the issue of having a large inventory, allowing for the maximization of storage capacity and the efficiency of inbound and outbound operations. With the goal of maximizing storage capacity, the layout was efficiently arranged within the designated area, resulting in an approximately 1.5 times increase in storage capacity. [Case Overview] ■ Reason for Implementation - To achieve a more advanced logistics service as a core center - To balance the maximization of storage capacity with the efficiency of inbound and outbound operations ■ Results - Storage capacity increased by approximately 1.5 times - Improved efficiency of inbound and outbound operations and enhanced quality control *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Sanwa Bolt Manufacturing Co., Ltd.

Introducing a three-dimensional automated warehouse to streamline heavy goods handling! Achieving a significant increase in work efficiency.

We would like to introduce a case study of the logistics system implemented at Sanwa Bolt Manufacturing Co., Ltd. The company was previously relying on manual labor for in-house transportation and storage, and was repackaging into smaller boxes for delivery according to orders, which resulted in poor work efficiency and had been a significant issue for some time. To address this, they introduced a crane-type automated warehouse system called "Pallet Stacker," aiming to improve storage efficiency and reduce labor in inbound and outbound operations. 【Case Overview】 ■ Issues - In-house operations required for a wide variety of small lots in the warehouse - Manual labor was primarily used for in-house transportation and storage, with repackaging into smaller boxes for delivery ■ Results - Increased storage capacity through high-rise racks - Automation of inbound and outbound operations achieved faster and more efficient work *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

  • Transport and handling robots
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[Case Study] Maruko Alarm Co., Ltd.

Storage of finished products with a rotary rack directly connected to the factory! Automation of sequential outbound shipping.

We would like to introduce a case study of the logistics system implemented at Maruko Alarm Co., Ltd. The company faced challenges due to its production and sales being integrated, with factories and warehouses dispersed across multiple buildings on the premises, leading to horizontal transportation issues between buildings. To address this, a significant renovation was carried out to create an integrated factory and warehouse building, resulting in logistics improvements that generated various benefits such as "improved storage efficiency," "increased work efficiency and speed," and "visualization of inventory." 【Case Overview】 ■ Issues - Factories and warehouses on the premises were dispersed across multiple buildings, leading to horizontal transportation tasks between buildings. - Manual data entry into Excel was performed based on handwritten ledgers. ■ Results - Speed efficiency improved due to high-rise, high-density storage. - All manual transportation of product boxes was eliminated, freeing workers from heavy labor. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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  • Sorting machine

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[Case Study] Toho Pharmaceutical Co., Ltd. TBC Hanshin

A multifunctional center with four integrated features! Responding to diverse needs from clients.

We would like to introduce a case study of the logistics system implemented for TBC Hanshin by Toho Pharmaceutical Co., Ltd. We have established four key initiatives as our concept: quality, safety, efficiency, and business continuity. In terms of quality, we have built a barcode check system for all processes from receiving to shipping. For safety, we implement inventory management by lot and expiration date for all products. In terms of efficiency, we have introduced case picking robots in addition to automated warehouses, and for business continuity, we have created an environment that ensures supply is not interrupted by collaborating with logistics centers nationwide. 【Case Overview】 ■ Efficient use of automated warehouses ■ Introduction of depalletizing robots for case product shipping ■ Complete paperless operation for piece picking using handheld terminals ■ Introduction of a "rotary sorter" for pre-shipping buffer and sequential shipping ■ Reduction of workload in refrigerated storage through multi-order picking *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Royal Corporation, Nagata General Center

The introduction of an automated warehouse has increased inventory levels by 20%! Work efficiency and shipping quality have improved.

We would like to introduce a case study of the logistics system implemented at Royal Co., Ltd. Nagata General Center. Previously, inventory was stored on flat shelves and directly on mesh pallets, but as the center became cramped, inefficient operations such as storing inventory in nearby warehouses were conducted. After implementation, automation of inbound and outbound operations through an automated warehouse and the transportation of shipping containers via conveyor lines improved work efficiency through relay-style picking. [Case Overview] ■ Issues - The center became cramped due to an increase in the number of handled items and inventory volume. - Picking was done by moving a cart from shelf to shelf while referring to the outbound work list. ■ Results - A 20% increase in inventory holding (volume ratio). - Quick and error-free picking is possible even without knowledge of the items. - Increased work speed and improved shipping quality. *The information in this article is based on data at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

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Autonomous Mobile Robot "ORV" Cart Transport Type

Freely transport cage trolleys (cage carts) without a guide! Automate the supply of parts within the factory and inter-process transportation using cage trolleys without significant construction.

The ORV is an autonomous mobile robot (AMR) capable of transporting cart trolleys in logistics warehouses and similar environments. It generates its own routes and operates without guides, allowing for implementation without significant floor modifications, thereby achieving increased productivity and labor savings. It automatically recognizes and retrieves cart trolleys, lifting one side of the trolley and transporting it to the destination while avoiding obstacles. Since it is not a towing system, it can turn on the spot and maneuver easily, and it can also reverse, allowing for precise alignment of cart trolleys in designated positions as well as in tight spaces with equipment like EVs and vertical conveyors. It meets demands such as wanting to automate operations without changing the use of cart trolleys, eliminating workplace accidents involving cart trolleys, and addressing nighttime labor shortages. It can be utilized for parts supply and inter-process transportation within factories using cart trolleys. 【Features】 ■ "Cantilever method" allows for transportation even in narrow aisles ■ Backward movement enables automation of alignment ■ Flexible response even when there are obstacles in the travel route ■ Automatic detection of cart trolleys using AI ■ Flexible adaptation to layout changes and expansion of operational areas ■ Automatic charging function *For more details, please refer to the PDF document or feel free to contact us.

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Height-adjustable mobile cart "MOVEON light"

More lightly, more easily, mobilizing work anywhere.

"MOVEON light" allows the tabletop to be raised and lowered, enabling adjustment to the optimal height for workers based on their height and the task at hand. It can carry necessary equipment and supplies, making the destination a workstation. It smartly enhances efficiency for all types of work. 【Four Features to Improve Work Efficiency】 ■ Height adjustment function for optimal height based on the task ■ Spacious base shelf that can accommodate a 50L container ■ Front two wheels have stoppers for added safety during work ■ Four swivel casters allow movement in both forward and backward directions

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Storage system "Conchester"

Achieves significant labor and space savings. This single unit handles everything from storage to searching, sorting, and categorizing.

"Conchesta" is a high-capacity, high-function storage and sorting system that accommodates a wide variety of small items. It boasts industry-leading inbound and outbound capabilities, allowing for efficient storage of not only standard sizes like containers but also various sizes of cardboard boxes in a free location without waste. [Features] ■ Multifunctional ■ High capacity ■ High storage efficiency ■ Accommodates diverse packaging styles *For more details, please refer to the PDF document or feel free to contact us.

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Protective Fence "ProFence"

A rich variety of sizes and panel options! High flexibility in layout, suitable for multiple purposes.

"ProFence" is a protective fence (safety fence) that safeguards the safety of people and goods. Its simple yet functional basic structure achieves both high strength and ease of installation. It can be used for various purposes, such as safety fences that ensure the safety of workers and partitions that consider security. Additionally, the posts are yellow to signify warning, while the mesh-type panels are black for better visibility inside, featuring a highly visible color scheme. We also offer a transparent type that enhances both the barrier and visibility into the interior. 【Features】 ■ Safety-conscious design ■ Gap between the floor and the bottom of the panel is 100mm ■ Easy to install and rearrange structure ■ Height level adjustment can be made at the joint between the post and the foot fittings ■ High constructability achieved through reduction and standardization of component numbers ■ Safety-conscious design: Designed in accordance with JIS B 9718 *For more details, please refer to the PDF materials or feel free to contact us.

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Chain conveyor / Friction conveyor / Heavy-duty roller conveyor

A lineup of conveying equipment such as "chain conveyors" that are also compatible with systematization.

We would like to introduce our products: "Chain Conveyor / Friction Conveyor / Heavy-Duty Roller Conveyor." The "Chain Conveyor" allows for flexible layout according to the installation space. Additionally, the "Friction Conveyor" enables safe transportation as the chain is not visible in the conveying section, while the "Heavy-Duty Roller Conveyor" is highly durable, easy to install, and allows for a flexible layout. 【Features of the Chain Conveyor】 ■ Conveyor for transporting heavy items ■ Flexible layout according to installation space ■ Compatible with systemization when combined with pallet stackers *For more details, please refer to the PDF document or feel free to contact us.

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  • Conveyor

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Conveying equipment "Power Roll Conveyor"

Transport settings can be adjusted according to the situation! Energy-saving conveyor driven by motorized rollers.

The "Power Roll Conveyor" only drives the zones that are transporting, making it an energy-efficient conveying device. Due to its simple drive mechanism, it allows for transport settings that can be adjusted according to the situation, such as transport speed and zone control. All drive components fit within the height of the frame, making it slim and compact. Space-saving designs are also possible with multi-stage conveyors. 【Features】 ■ Energy-saving as it only drives the zones where items are flowing ■ Drive control for each zone allows for zero-pressure accumulation ■ Transport settings can be adjusted according to the situation, such as transport speed and zone control, due to its simple drive mechanism ■ All drive components fit within the height of the frame, making it slim and compact ■ Space-saving designs are possible even with multi-stage conveyors *For more details, please refer to the PDF document or feel free to contact us.

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Conveyor equipment "Rapid Roll Conveyor"

High-speed transport of up to 120m/min is possible! Transport equipment that can be used for various applications.

The "Rapid Roll Conveyor" is a roller conveyor driven by the friction of a flat belt. The tension of the drive belt employs an air cylinder type automatic tensioning system, eliminating the need for manual tension adjustment. We offer two types: the "Accumulation Type," which allows for drive control by zone, and the "Basic Type," which operates with a single drive, suitable for various applications. 【Features】 ■ Capable of high-speed transport up to 120m/min ■ High-density rope pressure ■ Easy and low-cost ■ No manual tension adjustment required ■ Standard equipped with belt covers to prevent pinching and entrapment *For more details, please refer to the PDF document or feel free to contact us.

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Conveying equipment "Lapilore Light Conveyor"

Roller conveyor capable of two types of accumulation: high density and zone.

The "Rapiro Roll Light Conveyor" is a roller conveyor driven by the friction of a flat belt, capable of high-speed transport at a maximum of 120m/min. It comes in a lineup that includes the "Contact Accumulation Type," which allows for high-density accumulation, as well as the "Zone Accumulation Type" and the "Basic Type." The "Accumulation Type" has a built-in control unit, which means it does not require a complex control system and can be easily installed with just the connection of the units, allowing for low-cost implementation. 【Features】 ■ Driven by the friction of a flat belt ■ Capable of high-speed transport at a maximum of 120m/min ■ Two types of accumulation: high-density and zone ■ Allows for high-density accumulation (Accumulation Type) ■ Allows for accumulation without contact between transported items (Zone Accumulation Type) *For more details, please refer to the PDF document or feel free to contact us.

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Conveyor equipment "Zenorol Conveyor"

High versatility and unique drive system! No roller play, smooth transportation.

The "Zenorol Conveyor" is a highly functional roller conveyor that transmits power independently to each roller through pulleys and Zenobelts, utilizing the rotation of the drive shaft. It efficiently transmits power from the drive unit equipped with a motor to each unit. Since it can minimize the number of motors required for the line layout, both installation and maintenance costs can be reduced. 【Features】 ■ No play in the rollers, allowing for smooth transportation ■ High safety standards ■ Reduced installation and maintenance costs ■ No contact surfaces, keeping the roller surface always clean ■ Compatible with frozen environments *For more details, please refer to the PDF document or feel free to contact us.

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  • Conveyor

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Conveyor equipment "Light Roller"

Active in various production and distribution sites! A high-performance, easy-to-install flat conveyor.

The "Light Roller" is easy to install and move. It is a revolutionary conveyor system that allows you to configure a line simply by turning on the power, without the need for complex wiring or control systems. Since there is no need to implement a complicated control system, it can be introduced at a low cost. Additionally, connecting the units is easy and requires no tools, making installation hassle-free, including layout changes. 【Features】 ■ Easy to install and move ■ Zero-pressure accumulation is possible ■ All-in-one control ■ Quick setting ■ Slim unit with a simple structure ■ Flexible for various applications and purposes *For more details, please refer to the PDF document or feel free to contact us.

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Conveying equipment "Gravity Conveyor"

Achieve energy savings without using power! Simple structure through natural gliding.

The "Gravity Conveyor" is an energy-saving conveying device that operates without power, featuring a simple structure based on natural sliding. We offer various types, including the "Steel Type," which has a functional structure for easy installation and connection, as well as "Stainless Steel Type" and "Aluminum Type." Additionally, we handle "Expandable Conveyors," which are convenient for connecting work lines only when needed or for creating temporary lines. 【Features】 ■ Achieves energy savings without using power ■ Simple structure based on natural sliding *For more details, please refer to the PDF document or feel free to contact us.

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  • Conveyor

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Conveying equipment "Belt Conveyor"

Introducing horizontal and inclined types! A presentation of belt conveyors.

We would like to introduce our handling equipment, the "Belt Conveyor." We offer a "Horizontal Type" for transporting workpieces that cannot be handled by roller conveyors due to their size or shape, and an "Inclined Type" for connecting and transporting on conveyor lines with multiple levels or height differences. The "Inclined Type" can also be used independently. 【Horizontal Type Specifications】 ■ Width (mm): 400, 500, 630, 700, 800 ■ Length (mm): 600 to 1,500 ■ Height (mm): 500 to 2,000 ■ Conveying Speed: 16 to 100 m/min ■ Conveying Capacity: Max. 60 Kg *For more details, please refer to the PDF document or feel free to contact us.

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  • 大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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