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In the bridge industry, non-destructive testing for defect detection is essential to ensure the long-term safety of structures. In particular, small damages caused by corrosion and fatigue can lead to serious accidents if not detected early and addressed appropriately. Fukuda pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and reliability of non-destructive testing. By utilizing them as positive controls, it becomes easier to set testing standards and evaluate their validity, thereby enhancing the reliability of test results. 【Usage Scenarios】 - Calibration of testing equipment for crack and corrosion inspections - Validity evaluation of testing methods - Skill assessment of inspectors 【Effects of Implementation】 - Improved accuracy of inspections - Increased reliability of test results - Enhanced safety of structures
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In the railway industry, wheel inspections require thorough checks to ensure safety, leaving no small leaks overlooked. It is important to establish appropriate standards for evaluating the airtightness of wheels and to enhance the reliability of inspections. Fukuda pinholes (pseudo-defects/reference test pieces) serve as positive controls and contribute to standard setting and validity assessment. This allows for the improvement of inspection accuracy while ensuring safety. 【Usage Scenarios】 - Setting standards for wheel leak inspections - Performance evaluation of inspection equipment - Inspections during regular maintenance 【Effects of Implementation】 - Improved inspection accuracy - Enhanced safety - Streamlined inspection processes
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In the oil and gas industry, the safety of piping and efficient operation are essential. Leaks not only lead to environmental pollution and accidents but also result in economic losses due to operational shutdowns. It is particularly important to detect small leaks early in piping that is prone to corrosion and wear. Fukuda Pinholes (pseudo-defects/reference test pieces) contribute to improving the accuracy and efficiency of leak testing in piping inspections. 【Usage Scenarios】 - Leak testing for pressure changes in piping - Leak inspection through liquid immersion testing - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Increased reliability of leak tests - Improved efficiency in standard setting - Enhanced safety
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In the automotive industry, the airtightness of welds is crucial. Particularly in areas where leaks are unacceptable, such as engine components and fuel tanks, high quality is required. Leaks due to welding defects can lead to decreased product performance and safety issues. Fukuda pinholes (pseudo-defects/reference test pieces) are used as positive controls in leak testing of welds, contributing to standard setting and validity assessment. 【Application Scenarios】 - Leak testing of welds - Pressure change leak testing method, liquid immersion testing method - Standard setting using positive controls (defective product samples) 【Effects of Implementation】 - Improvement in quality control of welds - Enhanced inspection accuracy - Reduction of defective products
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In the power generation industry, turbine inspections require early detection of leaks and accurate assessments to ensure safe operation and efficient energy supply. To prevent performance degradation and accidents in turbines, a sophisticated inspection system that does not overlook even the smallest leaks is essential. Fukuda Pinholes (pseudo-defects/reference test pieces) can be utilized for setting standards and validating leak tests, contributing to the reliability of turbine inspections. 【Usage Scenarios】 - Turbine airtightness testing - Leak testing of various components - Standard setting and evaluation 【Effects of Implementation】 - Improved accuracy of leak tests - Reduced inspection time - Enhanced safety
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In the shipbuilding industry, thickness measurement is crucial for ensuring the safety of structures. Accurate measurements are particularly required for evaluating the quality of welds and detecting thickness reduction due to corrosion. Inadequate measurements can lead to insufficient strength of the structures. Fukuda pinholes (pseudo-defects/reference test pieces) are useful for standard setting and validity assessment in leakage tests. 【Application Scenarios】 - Quality evaluation of welds - Detection of thickness reduction due to corrosion - Use in pressure change leakage testing methods and liquid immersion testing methods 【Effects of Implementation】 - Improved reliability of leakage tests - Increased efficiency in standard setting - Enhanced quality control
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In the aerospace industry, product reliability is the most critical issue in quality assurance. Particularly for components that require high safety and durability, even minor leaks or defects can lead to serious accidents. Fukuda pinholes (pseudo-defects/reference test specimens) support standard setting and validity assessment in addressing such challenges, contributing to the improvement of product quality. We provide solutions that meet the stringent quality standards of the aerospace field, accommodating various testing methods such as pressure change leak testing and liquid immersion testing. [Application Scenarios] - Leak testing of aerospace components - Standard setting in quality management - Evaluation testing in research and development [Effects of Implementation] - Improved product reliability - Increased efficiency in quality management - Enhanced testing accuracy
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This is a pseudo-defect (reference test piece) that specifies hole diameter and hole length. It can be used in pressure change leakage testing methods and liquid immersion testing methods. It can be utilized for standard setting and validity evaluation using positive controls (defective product samples). - Evaluation of packaging integrity in accordance with JP18 - Setting of "maximum allowable leakage limit" - Testing for the intrusion of water vapor, oxygen, and microorganisms - Quantification from qualitative testing methods (converting current leakage standards to hole diameter)
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At Fukuda Co., Ltd., we not only sell standalone testers but also manufacture leak testing equipment tailored to our customers' requests and specifications. We believe that by not only providing leak testing machines but also maintaining and improving seal jigs and components around the testers, we can achieve high cost-effectiveness and equipment stability, and we are promoting the provision of equipment. Our lineup of leak testers includes flow meters, air, hydrogen, and helium-based testers, allowing us to meet a wide range of customer needs from parts to assembled products, low pressure to high pressure, and small flow rates to large flow rates. Please feel free to contact us. ● Automotive-related Intake manifolds, common rail systems, lithium-ion batteries, cylinder heads (oil and water passages), cylinder blocks, in-vehicle harness assemblies, fuel tanks, delivery pipes, injectors, brake calipers, headlights, battery cases, heat exchangers, etc. ● Electrical and electronic-related Harnesses, electronic components (fully automatic), electronic components (desktop type), MEMS, quartz oscillators, ceramic resonators, relays, switches, connectors, cable assemblies, waterproof cameras, clocks, etc. (Continued below)
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