オレンジテクノロジーズ Product Lineup

We offer a wide range of proposals centered around "control systems" that are close to the production site. With the know-how accumulated over many years, we support systemization. We develop product inspection software for mass production factories and manufacturing inspection equipment software for semiconductor and LCD factories. We handle everything from system development for control software of production equipment and defect inspection equipment using image processing, inter-process transport control, to communication between various devices and the factory host, including on-site setup. 【Solution Fields and Examples】 ■ Automatic inspection systems, appearance inspection systems ■ Manufacturing management systems ■ Manufacturing inspection equipment software for semiconductor and LCD factories *For more details, please download the PDF or feel free to contact us.

Introducing the solution field for "Automated Inspection Systems" and "Appearance Inspection Systems." This system prevents human errors such as inspection procedure mistakes, planning judgment errors, and oversight. It maintains equipment condition through calibration inspections. Additionally, it allows for centralized management of testing procedures and judgment standards by product type and process, as well as appearance inspections such as part number verification through character recognition and LED lighting tests. 【Case Overview】 ■ Elimination of human errors and reduction of equipment costs ■ Equipment control, product control, and measuring instrument control ■ Supports a production capacity of 1.5 million units per month ■ High-precision, high-speed image processing at MIL *For more details, please download the PDF or feel free to contact us.

We would like to introduce case studies in the solution field of the "Manufacturing Management System." This system enables centralized management, operation monitoring, visualization, and report output, as well as traceability and data search & analysis display. Additionally, it achieves ubiquitous computing through the use of tablets. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Quickly extract necessary information when you want to see it ■ Centralized management, operation monitoring, visualization, report output ■ Database (Oracle, SQLSERVER) ■ Traceability, data search & analysis display ■ Ubiquitous computing through the use of tablets *For more details, please download the PDF or feel free to contact us.

Solutions for "Manufacturing Inspection Equipment Software" for Semiconductor and LCD Factories: Introduction to Field Examples. This software performs high-speed image processing using CUDA, OpenCV, HALCON, etc., and enables efficient transport algorithms. It can also be used as a communication converter between equipment and host (SECS/GEM). Please feel free to contact us when needed. 【Case Overview】 ■ UI, parameters, and communication compliant with SEMI standards ■ Control of image boards (FPGA), cameras (CL, CXP), etc. ■ High-speed image processing using CUDA, OpenCV, HALCON, etc. ■ Communication converter between equipment and host (SECS/GEM) ■ Efficient transport algorithms *For more details, please download the PDF or feel free to contact us.

In the automation of manufacturing, building an efficient production system is a crucial challenge. Optimizing control systems is essential for improving production efficiency, stabilizing quality, and reducing costs. Our company provides a wide range of solutions tailored to our customers' needs, focusing on "control systems" that are close to the production site. We support everything from system implementation to operation by leveraging the know-how we have cultivated over many years. 【Usage Scenarios】 - Automatic inspection systems - Appearance inspection systems - Manufacturing management systems - Manufacturing inspection device software for semiconductor and LCD factories 【Benefits of Implementation】 - Improved production efficiency - Stabilized quality - Cost reduction

In the implementation process of electronic devices, accurate inspection is essential to ensure product quality and reliability. Implementation defects can lead to reduced product performance or failures, potentially undermining customer trust. Our automatic inspection system and appearance inspection system address these challenges by preventing mistakes and oversights in inspection procedures and maintaining equipment condition through calibration inspections. This enables electronic device manufacturers to efficiently produce high-quality products and enhance their market competitiveness. 【Usage Scenarios】 - Implementation process of electronic components - Appearance inspection after board assembly - Final inspection of products 【Benefits of Implementation】 - Reduction of human errors - Reduction of equipment costs - Improvement in quality - Increase in productivity

In the electronics industry, inventory management is crucial for stabilizing product supply and reducing unnecessary costs. Particularly in cases of low-volume production with a wide variety of products or when the lead time for parts procurement is long, the accuracy of inventory management can significantly impact a company's competitiveness. Inadequate inventory management can lead to lost sales opportunities due to stockouts and increased storage costs due to excess inventory. Our manufacturing management system addresses these challenges by utilizing traceability features to visualize inventory status in real-time. 【Usage Scenarios】 - Production management departments of electronics manufacturers - Parts suppliers - Inventory management personnel 【Benefits of Implementation】 - Cost reduction through inventory optimization - Reduced risk of stockouts - Improved traceability

Our specialized team in control software development provides comprehensive support for production technology personnel in "equipment startup," "line improvement," and "automation promotion." 【Do you have any of these concerns?】 - Insufficient development resources for control software during new line startup - Wanting to replace the software of existing equipment but lacking documentation - Looking to automate inspection processes but unsure where to turn - Searching for a company with expertise in both PLC and industrial PCs 【What we can offer】 ■ Development of control software for production equipment (mass production factories, inspection devices) ■ Construction of visual inspection and automatic inspection systems (including image processing) ■ Development of inter-process transport control systems ■ Communication systems with factory hosts ■ Comprehensive support from requirements definition to development and on-site startup 【Areas of particular strength】 - Manufacturing inspection device software for semiconductor and LCD factories - Development of control applications using VC++/C# - Image processing using Matrox, OpenCV, and HALCON *We welcome inquiries such as "Can you handle our equipment?" Please feel free to contact us.

Are you struggling with quality variation and inspection man-hours due to visual inspections? At Orange Technologies, we develop appearance inspection and automated inspection systems tailored to the challenges of the manufacturing site. We propose inspection systems that lead to on-site improvements, such as reducing human errors, stabilizing inspection quality, and enhancing traceability through the accumulation of inspection data. Do you have any of these concerns? - High man-hours for visual inspections - Variability in judgments among inspectors - Desire to reduce defective products - Want to accumulate quality data - Need to accommodate unmanned operation at night

We provide consistent support for software development of appearance inspection and automated inspection systems, from requirement definition to on-site implementation. We build the entire inspection system from a software perspective, including support for camera and lighting selection, development of image processing algorithms, and recording of inspection results and report output. 【Do you have any of these concerns?】 - The labor involved in visual inspections is high, and you want to move away from quality control that relies on human judgment. - You want to introduce inspection equipment but cannot find a developer for the software part. - You want to improve the accuracy and speed of existing inspection systems. - You want to build a defect detection system using Matrox, OpenCV, or HALCON. 【Development areas we can support】 ■ Appearance inspection systems (for scratches, chips, foreign substances, dimensional inspections, etc.) ■ Development of control software for automated inspection systems ■ Image processing utilizing Matrox, OpenCV, and HALCON ■ Data collection, log management, and report output of inspection results ■ Software replacement and function addition for existing inspection equipment We also support collaboration with equipment manufacturers and integration into existing lines. *For more details, please download the PDF or feel free to contact us.

We provide consistent support for the development of manufacturing management systems and the digital transformation of production lines, from requirement definition to on-site implementation. Because we have expertise in control system development, we can offer proposals that understand both the data generated by on-site equipment and the higher-level management systems. 【Do you have any of these concerns?】 - I want to collect and visualize production performance and equipment operation data. - I want to systematize on-site paper forms to eliminate input errors and transcription work. - I want to link data obtained from equipment to higher-level systems (such as MES and ERP). - I want to create a system that allows real-time monitoring of progress and quality data for each process. 【Development areas we can handle】 ■ Manufacturing performance and quality data collection systems ■ Production progress management and operation monitoring dashboards ■ Communication and integration between equipment and higher-level systems (MES, ERP) ■ Digitalization and paperless transformation of on-site forms ■ Anomaly detection and predictive management using existing equipment data Our strength lies in our ability to address both the equipment side and the system side. *For more details, please download the PDF or feel free to contact us.

We have a proven track record of automating the detection of assembly process verification errors and inspection mistakes using cameras and image processing software. "Work speed and quality vary by person." "There are many product numbers, making checks difficult." "I want to reduce costs, but there's no place to consult easily." — We respond to such concerns based on our experience. 【Case Study: Assembly Verification Error Detection System】 Customer's Challenge: When assembling products, there are tens of thousands of combination patterns, and complaints due to verification errors were occurring from manual checks. ■ Experiment Phase: Selection of engineering hardware such as cameras and lighting, verification of image processing for captured images. ■ Consideration Phase: Discussion of software and hardware specifications, various estimates. ■ Development Phase: Design and development of the system, re-evaluation of concerns. ■ Implementation Phase: On-site testing, operational support. 【Implementation Effects】 - 99% reduction in verification errors, zero complaints. - 50% reduction in traditional work time. - Reduction of workforce from 2 to 1. "Our strengths are the ability to consult towards realization even before specifications are finalized and our flexibility to respond to operations without specifications." Please share your current challenges with us.

We have a track record of implementing the digitization of manufacturing information and visualization of operational status through the use of tablets and centralized server management. "I want to see the operational status and production progress in real-time." "Is there a way to visualize the dormant data?" "It would be easier if we could digitize paper forms and approvals." —We will respond to such concerns based on our case studies. 【Main Functions of the Manufacturing Management System】 ■ Production count, pacemaker display, estimated production completion time ■ Material display, assembly drawing display (from picking to assembly process) ■ Quality records (for assembly, testing, and packaging processes) ■ Non-working time management (meetings, breaks, etc.) ■ Traceability search and work analysis (data aggregation on the process management server) 【Main Functions of the Process Management System】 ■ Reception registration, result registration, process route management ■ Overall status (process results, inventory between processes) ■ Lead time monitoring, defect rate / NG worst ■ Daily and weekly reports (report output) ■ Specific ID process passage prevention function (ID trap) We can also develop control software for equipment, allowing for the integrated construction of "equipment and systems." *For more details, please download the PDF or feel free to contact us.

We will take over the development and maintenance of control and inspection software that was previously contracted to individual business owners and freelancers, providing a stable development and support system as a company organization. 【Are you facing any of these situations?】 - The individual software developer is unable to respond due to health issues or old age. - System maintenance may stop due to sudden cessation of support. - There are insufficient specifications or handover documents. - You want to transition to a software company that can provide stable support as an organization. 【Track Record】 We have a case where we took over the development of a control system that was contracted to an individual business owner due to health issues. Even from a state of insufficient specifications, we conducted analysis and specification restoration of the current system, transitioning to development and maintenance with a team structure. We have received positive feedback from our clients. 【Reasons for Choosing Us】 - Flexible response even in the absence of specifications. - No risk of personnel change with team-based support. - Quick response to specification changes within budget. - Consultation is possible even before specifications are finalized. Please feel free to consult with us if you are at the stage of "It is currently operational, but I am worried about the future."

We have a track record of receiving inquiries from equipment manufacturers and trading companies looking for "outsourcing partners for PC software and image processing software development." 【Are you facing any of these situations?】 - Able to handle electrical and PLC, but lack resources for PC software and image processing software in-house. - The software company we outsourced to has withdrawn from business, and we are looking for an alternative supplier. - Searching for a company that can develop image processing and inspection software. 【Track Record】 We received an order for a project where the flow was from the client → trading company → equipment manufacturer, stating that "they can handle PLC but cannot manage PC software and image processing." We were contacted after the outsourcing partner withdrew from business, having seen our website. We have received high praise for our development that is closely aligned with customer needs. 【What We Can Offer】 ■ Participation as an outsourcing partner for PC software development for equipment manufacturers. ■ Development of image processing, visual inspection, and automated inspection software. ■ Development of integrated systems for PLC and PC software. ■ Development handover from existing outsourcing partners (including specification restoration). We welcome technical inquiries such as "What can you handle?"

Our company develops a variety of software, including business software, embedded software, and control software. In the development of business software, experienced personnel primarily from major manufacturing companies are stationed at customer sites to provide on-site services. We engage in a wide range of business areas, from core systems to open systems, consistently handling everything from requirements definition to system design, development, operation, and maintenance, to build systems tailored to our customers' services. [Development Lineup] ■ Business Software ■ Embedded Software ■ Control Software *For more details, please download the PDF or contact us.