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- Reduced manual reel count time to 1/8 - Numerous successful implementations due to 99.99% high-precision counting - Capable of counting trays, sticks, and other components besides electronic reel parts - There are cases where inventory counting that used to take a week was completed in just one day - Automatic updating of reel part quantities through data linkage with smart reel racks
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Free membership registrationIn the defense industry, quality control of electronic components is extremely important. However, deterioration of electronic components can progress due to humidity and storage conditions, potentially leading to a decline in product quality and delays in delivery. Therefore, we propose a "smart reel rack with humidity control features" to maintain the quality of electronic components and streamline management. 【Usage Scenarios】 - Storage and management of electronic components in the defense industry - Storage of electronic components in environments where humidity control is difficult - Prevention of quality deterioration of electronic components - Streamlining of inbound and outbound operations for electronic components - Prevention of management errors related to electronic components 【Benefits of Implementation】 - Suppressing quality deterioration of electronic components and improving product reliability - Extending the lifespan of electronic components through appropriate humidity management - Achieving reduced work time and effective use of personnel through streamlined inbound and outbound operations - Preventing management errors and reducing the risk of delivery delays - Contributing to improved quality control by consistently maintaining an optimal storage environment
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Free membership registrationIn the energy-related industry, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of inventory management, and low work efficiency. Therefore, our "Smart Reel Rack with Humidity Control Function" provides a solution to these challenges, achieving quality improvement and enhanced work efficiency. 【Usage Scenarios】 - Manufacturing sites for energy-related products - Storage and management of electronic components - Prevention of component deterioration due to humidity - Streamlining of inventory operations - Prevention of work errors 【Benefits of Implementation】 - Suppression of quality deterioration in electronic components, contributing to improved product reliability - Time savings and reduction of labor costs through streamlined inventory operations - Quality improvement and reduction of defect rates through the prevention of work errors - Strengthening of quality control through the visualization of temperature and humidity management
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Free membership registrationIn IoT device manufacturing, quality control of electronic components is extremely important. In particular, deterioration due to humidity greatly affects the performance and reliability of products. A smart reel rack with humidity control features optimizes the storage environment for electronic component reels and contributes to quality improvement. 【Usage Scenarios】 - Storage of electronic components in IoT device manufacturing sites - Storage of electronic components in environments where humidity management is difficult - Streamlining inventory management of electronic components - Prevention of quality defects due to picking errors - Recording and management of temperature and humidity data 【Benefits of Implementation】 - Suppression of quality deterioration of electronic components, contributing to improved product reliability - Reduction of work time through streamlined inventory operations - Prevention of quality defects caused by picking errors - Strengthening of management systems through the recording of temperature and humidity data
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Free membership registrationIn robot manufacturing, quality control of electronic components is directly linked to the reliability of the products. However, there is a risk of component deterioration and issues caused by static electricity due to humidity and storage conditions. Therefore, we propose the "Smart Reel Rack with Humidity Control Function," which significantly improves the quality and management efficiency of electronic components. 【Usage Scenarios】 - Storage of electronic components in robot manufacturing - Storage of components in environments where humidity management is challenging - Streamlining component management - Prevention of component retrieval errors - Quality improvement 【Benefits of Implementation】 - Quality improvement through prevention of electronic component deterioration - Suppression of issues caused by static electricity - Reduction of work time through streamlined component management - Improvement of work efficiency by preventing component retrieval errors - Stabilization of product quality through appropriate humidity management
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Free membership registrationIn precision machinery manufacturing, quality control of electronic components is directly linked to product reliability. However, many companies may face numerous challenges, such as deterioration due to humidity and the complexity of inventory management. The "smart reel rack with humidity control function" is a groundbreaking storage system that addresses these challenges, enhancing the quality of electronic components and improving work efficiency. 【Usage Scenarios】 - Storage of electronic components in precision machinery manufacturing factories - Storage of components in environments where humidity management is difficult - Streamlining of inbound and outbound operations - Prevention of quality defects due to errors in component retrieval - Visualization of component management 【Benefits of Implementation】 - Improved quality through prevention of electronic component deterioration - Reduced work time due to streamlined inbound and outbound operations - Reduction of defective products by preventing retrieval errors - Enhanced accuracy of production planning through real-time inventory management - Labor savings through automation of humidity management
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Free membership registrationIn home appliance manufacturing, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of reel management, and work delays caused by retrieval errors. The smart reel rack with humidity control functionality is a groundbreaking storage system that addresses these challenges, improving the quality of electronic components and enhancing work efficiency. 【Usage Scenarios】 - Storage of electronic components in home appliance manufacturing - Storage of components where humidity management is crucial - Streamlining reel management - Preventing retrieval errors - Reducing work time 【Benefits of Implementation】 - Quality improvement by preventing deterioration of electronic components - Reduction of work time through streamlined reel management - Increased work efficiency by preventing retrieval errors - Stabilization of quality through temperature and humidity management - Visualization of management through server records
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Free membership registrationIn the manufacturing of communication equipment, quality control of electronic components is directly linked to product reliability. However, there are many challenges such as deterioration due to humidity, the complexity of reel management, and work delays caused by retrieval errors. The smart reel rack with humidity control features is a groundbreaking storage system that addresses these challenges, improving the quality of electronic components and enhancing work efficiency. 【Usage Scenarios】 - Storage of electronic components in communication equipment manufacturing - Storage of components where humidity management is crucial - Streamlining reel management - Preventing retrieval errors - Reducing work time 【Benefits of Implementation】 - Suppressing quality deterioration of electronic components, thereby enhancing product reliability - Reducing work time through streamlined reel management - Improving work efficiency by preventing retrieval errors - Strengthening quality control through the recording of temperature and humidity data
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Free membership registrationIn semiconductor manufacturing, the quality control of electronic components is directly linked to product reliability. In particular, electronic components that are susceptible to moisture require an appropriate storage environment. However, traditional storage methods have faced challenges such as deterioration due to humidity and inefficiencies in the inbound and outbound operations. Therefore, our "Smart Reel Rack with Moisture Control Function" is a groundbreaking product that addresses these issues. 【Usage Scenarios】 - Storage of electronic components in semiconductor manufacturing plants - Prevention of deterioration of electronic components due to moisture - Streamlining of inbound and outbound operations - Prevention of incorrect component retrieval - Recording and visualization of temperature and humidity management 【Benefits of Implementation】 - Improvement in the quality and yield of electronic components - Reduction in work time due to increased efficiency in inbound and outbound operations - Prevention of defective products caused by incorrect component retrieval - Strengthening of quality control through the recording of temperature and humidity management
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Free membership registrationIn the manufacturing of medical devices, quality control of electronic components is extremely important. However, there is a risk of component degradation due to humidity and storage conditions, which can lead to a decline in quality and delays in the manufacturing process. Therefore, we recommend a smart reel rack with humidity control features. This product is equipped with a powerful drying unit, allowing electronic component reels to be stored in an optimal environment, thereby improving quality and enabling efficient management. 【Usage Scenarios】 - Storage of electronic components in medical device manufacturing sites - Storage of components in environments where humidity management is difficult - Streamlining component management - Preventing quality defects due to retrieval errors - Visualizing component inventory 【Benefits of Implementation】 - Suppressing the quality degradation of electronic components and improving product reliability - Achieving efficient component management and shortening the manufacturing process - Reducing the occurrence of defective products due to retrieval errors - Ensuring appropriate ordering through real-time inventory status monitoring - Reducing workload through automated humidity management
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Free membership registrationIn aircraft manufacturing, quality control of electronic components is extremely important. However, deterioration of electronic components can progress due to humidity and storage conditions, potentially leading to a decline in product quality and delays in the manufacturing process. Therefore, we propose a "smart reel rack with moisture control features" to maintain the quality of electronic components and streamline management. 【Usage Scenarios】 - Storage of electronic components in aircraft manufacturing - Storage of electronic components in environments where humidity management is challenging - Streamlining the management of electronic component inventory - Maintaining the quality of electronic components 【Benefits of Implementation】 - Prevents deterioration of electronic components, contributing to improved product quality - Reduces losses due to incorrect retrieval or storage, achieving greater efficiency in the manufacturing process - Strengthens traceability in quality management through records of temperature and humidity control - Reduces the workload of employees, leading to improved work efficiency
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Free membership registrationIn automobile manufacturing, quality control of electronic components is extremely important. However, there are many challenges, such as deterioration due to humidity, the complexity of reel management, and decreased work efficiency due to retrieval errors. Therefore, we propose a "smart reel rack with humidity control features" to solve these issues. 【Usage Scenarios】 - Storage and management of electronic components in automobile manufacturing - Prevention of deterioration of electronic components due to humidity - Streamlining reel management - Prevention of retrieval errors - Reduction of work time 【Benefits of Implementation】 - Improvement in the quality of electronic components - Reduction of work time due to streamlined reel management - Prevention of defective products caused by retrieval errors - Extension of product lifespan through humidity management
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Free membership registrationThe storage of electronic components is highly dependent on humidity management. In particular, hygroscopic electronic components can lead to quality deterioration and the occurrence of defective products if the storage environment worsens. The smart reel rack with moisture control features is equipped with a powerful drying unit, maintaining an optimal storage environment for electronic component reels, thereby improving quality and enhancing management efficiency. 【Usage Scenarios】 - Storage location for electronic components - Parts management on production lines - Storage in warehouses - Storage in environments where humidity management is challenging - Preventing quality deterioration and the occurrence of defective electronic components - Aiming for more efficient parts management 【Benefits of Implementation】 - Improved quality of electronic components - Reduced defect rates - Enhanced efficiency in parts management - Shortened work time - Reduced losses due to human errors
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Free membership registrationIn recent years, due to the increase in the quantity of electronic components handled, we are forced to spend a lot of time on chip counting tasks. In printer manufacturing as well, accurately managing a wide variety of components is essential for improving production efficiency. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics supports reels of 7-15 inches and can count up to 4 reels simultaneously, significantly reducing the traditional work time. 【Usage Scenarios】 - Component management in printer manufacturing - Accurate counting of a wide variety of electronic components - Reducing the burden of manual counting tasks - Improving production efficiency by shortening counting time 【Effects of Implementation】 - Significant time reduction through the automation of chip counting tasks - Quality improvement by reducing human errors - Increased accuracy in production planning - Improved work environment by reducing employee burden
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Free membership registrationIn recent years, with the increase in the handling quantity of electronic components, there has been a growing number of cases where a significant amount of time is spent on chip counting tasks. In the display manufacturing field, improving the efficiency of chip counting work has become a challenge. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics achieves high-speed and high-precision chip counting, contributing to a significant reduction in work time and an improvement in production efficiency. 【Usage Scenarios】 - Substrate mounting process in display manufacturing - Time reduction through automation of chip counting tasks - Increased productivity by alleviating labor shortages - Quality improvement by preventing miscounts 【Benefits of Implementation】 - Up to 80% reduction in chip counting work time - Cost reduction through personnel reduction - Suppression of defective products caused by miscounts - Improved accuracy of production planning
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Free membership registrationIn the manufacturing field of LED lighting, there has been an increase in cases where a significant amount of time is spent on chip counting tasks due to the rise in the number of chip components being handled. Traditional manual counting not only requires time and effort but also tends to lead to human errors, which can result in decreased production efficiency. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates the chip counting process, contributing to a significant improvement in work efficiency and a reduction in human errors. 【Usage Scenarios】 - Manufacturing sites for LED lighting - Increased burden of counting tasks due to the rise in the number of chip components handled - Decreased production efficiency due to human errors - Time savings and effective utilization of personnel through the automation of counting tasks 【Benefits of Implementation】 - Significant time savings through the automation of counting tasks - Reduction of human errors and improvement in product quality - Reduced burden on workers and increased productivity - Efficient inventory management and production planning
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Free membership registrationIn recent years, the solar power generation industry has seen an increase in the number of electronic components handled, leading to more cases where a significant amount of time is spent on chip counting tasks. Improving work efficiency is an urgent issue. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics achieves high-speed and high-precision counting, contributing to significant time savings and improved work efficiency. 【Usage Scenarios】 - Substrate mounting process in solar module manufacturing - Time savings and resolution of labor shortages through automation of chip counting tasks - Improved quality control through high-precision counting 【Effects of Implementation】 - Significant reduction in chip counting task time, achieving increased productivity - Cost reduction through personnel reduction - Quality improvement by preventing miscounts - Streamlining production management through data integration
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Free membership registrationIn watch manufacturing, the management of fine components is extremely important. However, in recent years, with the increase in the number of electronic components handled, a significant amount of time has been spent on chip counting tasks, leading to low work efficiency becoming a challenge. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, significantly reducing work time and contributing to improved production efficiency. 【Usage Scenarios】 - Management of fine components in watch manufacturing - Spending a lot of time on chip counting tasks - Decreased work efficiency due to labor shortages - Component shortages or excess inventory due to incorrect counts 【Effects of Implementation】 - Significant time reduction through the automation of chip counting tasks - Cost reduction through workforce reduction - Reduction of losses due to incorrect counts - Improvement in production efficiency
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Free membership registrationIn recent years, due to the increase in the handling quantity of electronic components, we are forced to spend a lot of time on chip counting tasks. The conventional methods that rely on human labor result in low work efficiency and losses due to human errors, which hinder productivity improvements. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates the chip counting process, significantly reducing work time and contributing to the reduction of human errors. 【Usage Scenarios】 - Substrate mounting processes in precision equipment manufacturing - Increased burden of counting tasks due to the mass use of chip components - Losses caused by human errors - Need for reduced work time and improved efficiency 【Effects of Implementation】 - Up to 80% reduction in chip counting task time - Reduction of losses due to human errors - Shorter delivery times due to increased productivity - Resolution of labor shortages
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Free membership registrationIn medical device manufacturing, the management of precision parts is extremely important. In particular, chip counting tasks require significant time and effort, and improving work efficiency has become an urgent issue. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, contributing to reduced work time and improved accuracy. 【Usage Scenarios】 - Substrate mounting process in medical device manufacturing - Streamlining chip counting tasks - Increased work time due to labor shortages - Occurrence of defective products due to counting errors 【Effects of Implementation】 - Increased productivity due to reduced chip counting work time - Cost reduction through workforce reduction - Suppression of defective products due to improved counting accuracy - Shortened delivery times through rapid parts management
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Free membership registrationIn aircraft manufacturing, high-reliability component management is essential. However, due to the increasing quantity of electronic components, we are forced to spend a lot of time and effort on chip counting tasks. Therefore, the X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, significantly improving work efficiency. [Usage Scenarios] - Incoming inspection of electronic components in aircraft manufacturing - Chip counting in the substrate mounting process - Quantity verification in parts inventory management - Challenges: Streamlining chip counting tasks, reducing human errors, shortening work time [Effects of Implementation] - Significant time reduction through the automation of chip counting tasks - Reduction of counting errors due to human mistakes - Increased accuracy of quantity data leading to more efficient component management - Enhanced production management through integration with ERP and MES systems
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Free membership registrationWith the increase in the quantity of electronic components handled in automobile manufacturing, the burden of chip counting tasks has also increased. Traditional manual methods require time and effort, raising concerns about decreased work efficiency and the risk of human error. Therefore, the X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates the chip counting process, contributing to improved work efficiency and reduced human errors. 【Usage Scenarios】 - Substrate mounting process in automobile manufacturing - Streamlining chip counting tasks - Reducing human errors - Shortening work time 【Effects of Implementation】 - Significant time reduction through automation of chip counting tasks - Quality improvement due to reduced human errors - Increased productivity through improved work efficiency - Shortened work time by simultaneous measurement of multiple reels
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Free membership registrationIn smartphone manufacturing, many companies are likely spending a lot of time and effort on chip counting tasks due to the increase in the number of small components handled. The 'iNsight-2000' is an automated chip counting system that uses X-rays. It can count four 7-inch reels simultaneously in 6 to 9 seconds, significantly reducing the traditional work time. 【Usage Scenarios】 - Substrate mounting process in smartphone manufacturing - Reduction of work time through automation of chip counting tasks - Alleviation of labor shortages - Quality improvement by preventing miscounts 【Benefits of Implementation】 - Up to 90% reduction in chip counting task time - Cost reduction through workforce reduction - Prevention of defective products caused by miscounts - Shorter delivery times due to improved production efficiency
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Free membership registrationIn recent years, with the increase in the handling quantity of electronic components, a significant amount of time has been spent on chip counting tasks, making the improvement of work efficiency a challenge. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, contributing to a reduction in work time and an increase in production efficiency. 【Usage Scenarios】 - Chip counting tasks in semiconductor manufacturing plants - Traditional chip counting tasks require a lot of time, and improving work efficiency is a challenge - Increased workload due to labor shortages - Occurrence of defective products due to incorrect counts 【Effects of Implementation】 - Increased productivity due to reduced chip counting time - Cost reduction through workforce reduction - Prevention of defective products due to incorrect counts - Reduced burden on employees through improved work efficiency
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Free membership registrationWith the increase in the handling quantity of electronic components, many may be struggling with decreased production efficiency due to the time-consuming chip counting process. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics supports reels of 7-15 inches and achieves high-speed counting of up to 4 reels simultaneously. It significantly shortens the time required for traditional chip counting tasks and contributes to improving the efficiency of substrate mounting production. 【Usage Scenarios】 - Substrate mounting processes in electronic device manufacturing factories - Reducing the burden of counting tasks due to the large use of chip components - Resolving decreased work efficiency due to labor shortages - Preventing defective products caused by counting errors 【Benefits of Implementation】 - Increased productivity due to reduced chip counting time - Cost reduction through workforce reduction - Decreased defective products due to improved counting accuracy - Enhanced quality through efficient data management
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Free membership registration【Features】 - Automates the process from substrate supply to substrate cutting, palletizing onto the discharge tray, and substrate discharge. - Uses a multi-joint robot for substrate discharge after cutting, allowing for the setting of substrate placement positions within the discharge tray, which is effective for substrate positioning in the next automation process. - The automatic turn system with two tables enables simultaneous retrieval of cut substrates and setting of the next substrate while cutting, reducing the waiting time of the cutting machine and shortening the cycle time. * For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationJFE Shoji Electronics offers a management system called "Smart Reel Rack" that specializes in the inbound and outbound management of electronic reel components. During inbound processing, when a reel is scanned with a barcode reader, the LED of the available slot lights up. By storing the reel in the lit location, its position is automatically recorded. During outbound processing, the slot containing the required reel lights up, enabling first-in-first-out and quick pickup. This contributes to the efficiency and space-saving of inbound and outbound management. 【Features】 ■ Achieves space-saving through free-location inbound management ■ Over 300 companies and more than 3,000 units installed domestically and internationally ■ Customization to meet on-site needs is also supported ■ Actual machines can be viewed at our satellite office (near Tamachi Station in Tokyo) *You can view materials summarizing cases that have achieved labor-saving and error reduction from the PDF download. Please feel free to contact us for a tour of the actual machines.
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Free membership registrationThe "Smart Reel Rack" is a product that enables efficient management of the inventory of electronic reel components. It allows for the management of the placement of electronic reel components using a system and LED, and offers software customization tailored to customer requests. We have a track record of over 3,000 units installed at 300 companies both domestically and internationally. Currently, we are offering a collection of case studies, and it is also possible to visit our actual machines at our satellite office (near Tamachi Station in Tokyo). Please feel free to contact us if you have any inquiries. 【Features】 ■ Improved inventory efficiency with free location ■ Automatic recording of reel placement in the system ■ Contributes to space-saving and labor reduction ■ Zero human errors (picking mistakes) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationThis system is a label issuance system that can easily issue unique IDs. With just a simple operation of scanning a two-dimensional code, unique IDs can be issued in no time. For more details about this product, click here: https://smt.jfe-shoji-ele.co.jp/uniqueid 【Do you have any of these concerns regarding inventory management solutions?】 1. I want to streamline inventory management, but I don't know what kind of system is best. 2. The initial cost of a stationary unique ID issuance system is high. 3. Delays in discovering errors occur when mis-picking or defective products happen. By issuing unique IDs, you can easily implement inventory management solutions such as the Smart Reel Rack. For more details about the Smart Reel Rack, click here: https://smt.jfe-shoji-ele.co.jp/smart-reel-rack
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Free membership registrationThe "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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Free membership registrationThe "MK-750ST" is an air leak viewer that allows you to easily identify the location of air leaks through camera images. It is a compact version of the highly acclaimed "MK-750," reduced to about half its size. It can quickly identify a wide range of leak locations. It can be used for detecting leaks from pinholes due to pipe corrosion, as well as leaks caused by loose flanges or deteriorating gaskets, and for detecting suction in vacuum piping. Demonstration units are available for loan in Japan, Shanghai, Thailand, and Malaysia.
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Free membership registrationBy simply installing GPS terminals on vehicles and logistics materials, easy confirmation, tracking, and management are possible. This cloud service solution visualizes location and temperature information through a web application, addressing challenges in the logistics industry and improving operational efficiency. 【Features】 ■ High-precision positioning - Utilizing composite positioning technology (GNSS, Wi-Fi, base station positioning) and a unique position correction logic, positioning errors are at the level of a few meters.* *Dependent on the environment ■ Highly reliable communication - LPWA adopts Cat.M1, excelling in large-capacity communication and stable communication (while in motion, coverage) ■ Long operating time - Equipped with a power-saving function in sleep mode, allowing for long-term use on a single charge *For more details, please refer to the materials. If you wish to request a demonstration or trial, please feel free to contact us through the inquiry form.
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Free membership registrationIn our department, we provide a total solution for assembly that meets the demands of our customers, who are globally expanding, particularly in China, Thailand, Malaysia, and Vietnam, by focusing on Panasonic Smart Factory Solutions' excellent assembly equipment to support high performance, miniaturization, and lightweight electronics products. This includes not only peripheral equipment but also technical support and maintenance, all delivered with a diverse range of products and high technical expertise. You can view our company introduction video at the following link: https://www.jfe-shoji-ele.co.jp/pv-2016/ 【Business Activities】 ■ Providing total solutions from design and development to production of various semiconductor products, as well as sales of peripheral and measuring equipment, and product planning. ■ Sales, installation, and maintenance of equipment and peripheral devices related to the assembly, inspection, and mounting of electronic components. ■ Sales and maintenance of industrial cleaning equipment and various cleaning agents. ■ Sales and maintenance of products and solutions that contribute to factory automation and smart manufacturing.
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Free membership registrationThis document explains the 'Smart Reel Rack System,' which allows even new workers to prepare materials at the same operational level as veteran workers, using case studies and system structure diagrams. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because each reel has a designated storage location... - There is a lot of wasted space because each reel has a fixed storage location... - It is difficult to manage first-in, first-out, and it's unclear which reel to use first... By linking your existing equipment with the 'Smart Reel Rack System,' we have achieved results such as approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Smart Reel Rack" is a system that digitizes and informs the storage shelves for electronic component reels, significantly improving the production efficiency of electronic component assembly. Even new workers can prepare materials at the same level as experienced workers. ★ We are currently offering a manga proposal document that explains the specific challenges and solutions for electronic component reel inventory management. ★ This product, also known as the "Intelligent Storage Management System," addresses the following issues: ■ We have designated storage locations for reels based on customers and part numbers, but: → It takes time to search for the target reel... → There is a lot of wasted space... ■ Picking errors occur due to manual management... ■ It is difficult to manage first-in, first-out, and we don't know which ones to use first... ■ Training new workers takes a lot of time... Additionally, by linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. * We can also propose X-ray component reel counters. ◆ First, please check the manga document explaining the specific challenges and solutions for electronic component reel inventory management from the "PDF Download" link below.
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Free membership registrationOur company, which has been involved in implementation projects for over 30 years, has received numerous challenges regarding inventory management of electronic component reels from many electronic component assembly companies aiming to improve production efficiency. As a proposal to address these challenges, we have released the electronic component reel inventory management system "Smart Reel Rack" and have compiled common questions from our customers into an FAQ. Please make use of this as a tool for considering implementation! ◇ FAQ Items ■ FAQ regarding the overview of Smart Reel Rack - Overview - Challenges faced by customers - Solutions to challenges (features) ■ FAQ regarding hardware - Specifications - Functions - Operation methods (inventory, shipping, insertion tasks) ■ FAQ regarding software - Functions - System configuration ■ Other FAQs - Implementation effects - Case studies - Implementation achievements - Comparison with other products ■ Various announcements Please be sure to download the PDF materials!
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Free membership registrationOur company, which sells the electronic component reel management system "Smart Reel Rack," conducted a survey on the management methods of electronic component reels used in surface mount technology to clarify the challenges faced by many electronic component assembly manufacturers aiming to improve production efficiency. The survey results indicated that over 70% of customers expressed concerns regarding the management of electronic component reels during inbound and outbound processes, highlighting a common issue among many customers. ■ Survey Items ■ - Methods for managing inventory of electronic component reels - Challenges in managing inventory of electronic component reels - Key points for selecting an inventory management system for electronic component reels * For detailed survey results, please refer to the "PDF Download." ■ Proposal for Solving Challenges with Smart Reel Rack The "Smart Reel Rack" we provide can solve the challenges of managing electronic component reel inventory! Please download the product materials!
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Free membership registrationCustomers who have introduced the electronic component inventory management system "Smart Reel Rack" have achieved the following results: 【Examples of Achievements】 - Inventory work reduced from 6 personnel to 1! - Time to find target reels from storage racks reduced from 175 minutes to 35 minutes! - Personnel needed to search for target storage reels reduced from 5 to 1! - Time to locate and implement 200 reels reduced from 400 minutes to 50 minutes! - Reel acquisition errors eliminated! By linking your existing implementation machine with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Examples *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Smart Reel Rack" is a storage solution for electronic components that significantly improves the efficiency of inventory management through free location and LED lighting. Our product, also known as the "Intelligent Storage Management System," addresses issues such as: - It takes time to find the target reel because a storage location is predetermined for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it's unclear which one to use first... By linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Smart Reel Rack" is a system that simplifies the management of electronic component reel inventory. It is used by customers facing challenges such as improving electronic component assembly efficiency, reducing inbound and outbound work time, standardizing operations, and cutting costs. We have compiled information on features, implementation benefits, case studies, and comparisons with other products in an easy-to-understand format. 【Features and Implementation Benefits】 ■ Free location & no scanning required & quick pickup → Reduction in work time ■ First in, first out & reel usage rate analysis → Achieving appropriate inventory management ■ Theft prevention alarm → Improved quality control 【Case Studies】 ■ Reduction in work time ■ Streamlining inventory management ■ Improved quality control ■ Securing warehouse space ■ Improved operability * For details on each case study, please refer to the basic information section or the catalog. 【Comparison Information】 We have included comparison information for customers considering other companies' smart reel racks (including RFID tag types) and SMD tower types. * For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe have created a document that reflects the voices of customers who are specifically considering the "Smart Reel Rack." Please take a look at it as a reference for your consideration! ■ Software Specifications 【Inbound and Outbound Functions】 - Inbound function - Planned outbound function - Splicing outbound function - Reel designated outbound function - Fractional inbound function, etc. 【External Integration Functions】 - Integration of inbound and outbound planning with upper systems (ERP, MES, etc.) - Integration with X-ray counters - Integration with implementation machines (mounting machines) - Inventory data output function - Outbound list output function, etc. ■ Hardware Specifications - Specifications list for warehouse smart reel racks - Specifications list for on-site smart reel racks - Specifications list for smart mobile carts *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document summarizes specific examples prior to the introduction of the "Smart Reel Rack" at Sanwa Electronics Co., Ltd., a circuit board assembly company. Customers facing the following issues should definitely take a look! - Picking electronic components takes an excessive amount of time... - When returning reels to storage, if they are placed in the wrong location, it takes time to identify that location... - At the end of the month, 5 to 6 people spend 2 days conducting inventory, which is time-consuming... - There are difficulties in securing storage space for electronic components...
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Free membership registrationThis document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!
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