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In medical device manufacturing, the management of precision parts is extremely important. In particular, chip counting tasks require significant time and effort, and improving work efficiency has become an urgent issue. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, contributing to reduced work time and improved accuracy. 【Usage Scenarios】 - Substrate mounting process in medical device manufacturing - Streamlining chip counting tasks - Increased work time due to labor shortages - Occurrence of defective products due to counting errors 【Effects of Implementation】 - Increased productivity due to reduced chip counting work time - Cost reduction through workforce reduction - Suppression of defective products due to improved counting accuracy - Shortened delivery times through rapid parts management
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In aircraft manufacturing, high-reliability component management is essential. However, due to the increasing quantity of electronic components, we are forced to spend a lot of time and effort on chip counting tasks. Therefore, the X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, significantly improving work efficiency. [Usage Scenarios] - Incoming inspection of electronic components in aircraft manufacturing - Chip counting in the substrate mounting process - Quantity verification in parts inventory management - Challenges: Streamlining chip counting tasks, reducing human errors, shortening work time [Effects of Implementation] - Significant time reduction through the automation of chip counting tasks - Reduction of counting errors due to human mistakes - Increased accuracy of quantity data leading to more efficient component management - Enhanced production management through integration with ERP and MES systems
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With the increase in the quantity of electronic components handled in automobile manufacturing, the burden of chip counting tasks has also increased. Traditional manual methods require time and effort, raising concerns about decreased work efficiency and the risk of human error. Therefore, the X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates the chip counting process, contributing to improved work efficiency and reduced human errors. 【Usage Scenarios】 - Substrate mounting process in automobile manufacturing - Streamlining chip counting tasks - Reducing human errors - Shortening work time 【Effects of Implementation】 - Significant time reduction through automation of chip counting tasks - Quality improvement due to reduced human errors - Increased productivity through improved work efficiency - Shortened work time by simultaneous measurement of multiple reels
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In smartphone manufacturing, many companies are likely spending a lot of time and effort on chip counting tasks due to the increase in the number of small components handled. The 'iNsight-2000' is an automated chip counting system that uses X-rays. It can count four 7-inch reels simultaneously in 6 to 9 seconds, significantly reducing the traditional work time. 【Usage Scenarios】 - Substrate mounting process in smartphone manufacturing - Reduction of work time through automation of chip counting tasks - Alleviation of labor shortages - Quality improvement by preventing miscounts 【Benefits of Implementation】 - Up to 90% reduction in chip counting task time - Cost reduction through workforce reduction - Prevention of defective products caused by miscounts - Shorter delivery times due to improved production efficiency
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In recent years, with the increase in the handling quantity of electronic components, a significant amount of time has been spent on chip counting tasks, making the improvement of work efficiency a challenge. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics automates chip counting, contributing to a reduction in work time and an increase in production efficiency. 【Usage Scenarios】 - Chip counting tasks in semiconductor manufacturing plants - Traditional chip counting tasks require a lot of time, and improving work efficiency is a challenge - Increased workload due to labor shortages - Occurrence of defective products due to incorrect counts 【Effects of Implementation】 - Increased productivity due to reduced chip counting time - Cost reduction through workforce reduction - Prevention of defective products due to incorrect counts - Reduced burden on employees through improved work efficiency
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With the increase in the handling quantity of electronic components, many may be struggling with decreased production efficiency due to the time-consuming chip counting process. The X-ray electronic component chip counter 'iNsight-2000' provided by JFE Shoji Electronics supports reels of 7-15 inches and achieves high-speed counting of up to 4 reels simultaneously. It significantly shortens the time required for traditional chip counting tasks and contributes to improving the efficiency of substrate mounting production. 【Usage Scenarios】 - Substrate mounting processes in electronic device manufacturing factories - Reducing the burden of counting tasks due to the large use of chip components - Resolving decreased work efficiency due to labor shortages - Preventing defective products caused by counting errors 【Benefits of Implementation】 - Increased productivity due to reduced chip counting time - Cost reduction through workforce reduction - Decreased defective products due to improved counting accuracy - Enhanced quality through efficient data management
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【Features】 - Automates the process from substrate supply to substrate cutting, palletizing onto the discharge tray, and substrate discharge. - Uses a multi-joint robot for substrate discharge after cutting, allowing for the setting of substrate placement positions within the discharge tray, which is effective for substrate positioning in the next automation process. - The automatic turn system with two tables enables simultaneous retrieval of cut substrates and setting of the next substrate while cutting, reducing the waiting time of the cutting machine and shortening the cycle time. * For more details, please refer to the PDF document or feel free to contact us.
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JFE Shoji Electronics offers a management system called "Smart Reel Rack" that specializes in the inbound and outbound management of electronic reel components. During inbound processing, when a reel is scanned with a barcode reader, the LED of the available slot lights up. By storing the reel in the lit location, its position is automatically recorded. During outbound processing, the slot containing the required reel lights up, enabling first-in-first-out and quick pickup. This contributes to the efficiency and space-saving of inbound and outbound management. 【Features】 ■ Achieves space-saving through free-location inbound management ■ Over 300 companies and more than 3,000 units installed domestically and internationally ■ Customization to meet on-site needs is also supported ■ Actual machines can be viewed at our satellite office (near Tamachi Station in Tokyo) *You can view materials summarizing cases that have achieved labor-saving and error reduction from the PDF download. Please feel free to contact us for a tour of the actual machines.
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The "Smart Reel Rack" is a product that enables efficient management of the inventory of electronic reel components. It allows for the management of the placement of electronic reel components using a system and LED, and offers software customization tailored to customer requests. We have a track record of over 3,000 units installed at 300 companies both domestically and internationally. Currently, we are offering a collection of case studies, and it is also possible to visit our actual machines at our satellite office (near Tamachi Station in Tokyo). Please feel free to contact us if you have any inquiries. 【Features】 ■ Improved inventory efficiency with free location ■ Automatic recording of reel placement in the system ■ Contributes to space-saving and labor reduction ■ Zero human errors (picking mistakes) *For more details, please download the PDF or feel free to contact us.
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This system is a label issuance system that can easily issue unique IDs. With just a simple operation of scanning a two-dimensional code, unique IDs can be issued in no time. For more details about this product, click here: https://smt.jfe-shoji-ele.co.jp/uniqueid 【Do you have any of these concerns regarding inventory management solutions?】 1. I want to streamline inventory management, but I don't know what kind of system is best. 2. The initial cost of a stationary unique ID issuance system is high. 3. Delays in discovering errors occur when mis-picking or defective products happen. By issuing unique IDs, you can easily implement inventory management solutions such as the Smart Reel Rack. For more details about the Smart Reel Rack, click here: https://smt.jfe-shoji-ele.co.jp/smart-reel-rack
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The "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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The "MK-750ST" is an air leak viewer that allows you to easily identify the location of air leaks through camera images. It is a compact version of the highly acclaimed "MK-750," reduced to about half its size. It can quickly identify a wide range of leak locations. It can be used for detecting leaks from pinholes due to pipe corrosion, as well as leaks caused by loose flanges or deteriorating gaskets, and for detecting suction in vacuum piping. Demonstration units are available for loan in Japan, Shanghai, Thailand, and Malaysia.
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By simply installing GPS terminals on vehicles and logistics materials, easy confirmation, tracking, and management are possible. This cloud service solution visualizes location and temperature information through a web application, addressing challenges in the logistics industry and improving operational efficiency. 【Features】 ■ High-precision positioning - Utilizing composite positioning technology (GNSS, Wi-Fi, base station positioning) and a unique position correction logic, positioning errors are at the level of a few meters.* *Dependent on the environment ■ Highly reliable communication - LPWA adopts Cat.M1, excelling in large-capacity communication and stable communication (while in motion, coverage) ■ Long operating time - Equipped with a power-saving function in sleep mode, allowing for long-term use on a single charge *For more details, please refer to the materials. If you wish to request a demonstration or trial, please feel free to contact us through the inquiry form.
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In our department, we provide a total solution for assembly that meets the demands of our customers, who are globally expanding, particularly in China, Thailand, Malaysia, and Vietnam, by focusing on Panasonic Smart Factory Solutions' excellent assembly equipment to support high performance, miniaturization, and lightweight electronics products. This includes not only peripheral equipment but also technical support and maintenance, all delivered with a diverse range of products and high technical expertise. You can view our company introduction video at the following link: https://www.jfe-shoji-ele.co.jp/pv-2016/ 【Business Activities】 ■ Providing total solutions from design and development to production of various semiconductor products, as well as sales of peripheral and measuring equipment, and product planning. ■ Sales, installation, and maintenance of equipment and peripheral devices related to the assembly, inspection, and mounting of electronic components. ■ Sales and maintenance of industrial cleaning equipment and various cleaning agents. ■ Sales and maintenance of products and solutions that contribute to factory automation and smart manufacturing.
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This document explains the 'Smart Reel Rack System,' which allows even new workers to prepare materials at the same operational level as veteran workers, using case studies and system structure diagrams. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because each reel has a designated storage location... - There is a lot of wasted space because each reel has a fixed storage location... - It is difficult to manage first-in, first-out, and it's unclear which reel to use first... By linking your existing equipment with the 'Smart Reel Rack System,' we have achieved results such as approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.
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The "Smart Reel Rack" is a system that digitizes and informs the storage shelves for electronic component reels, significantly improving the production efficiency of electronic component assembly. Even new workers can prepare materials at the same level as experienced workers. ★ We are currently offering a manga proposal document that explains the specific challenges and solutions for electronic component reel inventory management. ★ This product, also known as the "Intelligent Storage Management System," addresses the following issues: ■ We have designated storage locations for reels based on customers and part numbers, but: → It takes time to search for the target reel... → There is a lot of wasted space... ■ Picking errors occur due to manual management... ■ It is difficult to manage first-in, first-out, and we don't know which ones to use first... ■ Training new workers takes a lot of time... Additionally, by linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. * We can also propose X-ray component reel counters. ◆ First, please check the manga document explaining the specific challenges and solutions for electronic component reel inventory management from the "PDF Download" link below.
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Our company, which has been involved in implementation projects for over 30 years, has received numerous challenges regarding inventory management of electronic component reels from many electronic component assembly companies aiming to improve production efficiency. As a proposal to address these challenges, we have released the electronic component reel inventory management system "Smart Reel Rack" and have compiled common questions from our customers into an FAQ. Please make use of this as a tool for considering implementation! ◇ FAQ Items ■ FAQ regarding the overview of Smart Reel Rack - Overview - Challenges faced by customers - Solutions to challenges (features) ■ FAQ regarding hardware - Specifications - Functions - Operation methods (inventory, shipping, insertion tasks) ■ FAQ regarding software - Functions - System configuration ■ Other FAQs - Implementation effects - Case studies - Implementation achievements - Comparison with other products ■ Various announcements Please be sure to download the PDF materials!
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Our company, which sells the electronic component reel management system "Smart Reel Rack," conducted a survey on the management methods of electronic component reels used in surface mount technology to clarify the challenges faced by many electronic component assembly manufacturers aiming to improve production efficiency. The survey results indicated that over 70% of customers expressed concerns regarding the management of electronic component reels during inbound and outbound processes, highlighting a common issue among many customers. ■ Survey Items ■ - Methods for managing inventory of electronic component reels - Challenges in managing inventory of electronic component reels - Key points for selecting an inventory management system for electronic component reels * For detailed survey results, please refer to the "PDF Download." ■ Proposal for Solving Challenges with Smart Reel Rack The "Smart Reel Rack" we provide can solve the challenges of managing electronic component reel inventory! Please download the product materials!
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Customers who have introduced the electronic component inventory management system "Smart Reel Rack" have achieved the following results: 【Examples of Achievements】 - Inventory work reduced from 6 personnel to 1! - Time to find target reels from storage racks reduced from 175 minutes to 35 minutes! - Personnel needed to search for target storage reels reduced from 5 to 1! - Time to locate and implement 200 reels reduced from 400 minutes to 50 minutes! - Reel acquisition errors eliminated! By linking your existing implementation machine with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Examples *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.
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The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.
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The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.
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The "Smart Reel Rack" is a storage solution for electronic components that significantly improves the efficiency of inventory management through free location and LED lighting. Our product, also known as the "Intelligent Storage Management System," addresses issues such as: - It takes time to find the target reel because a storage location is predetermined for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it's unclear which one to use first... By linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.
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The "Smart Reel Rack" is a system that simplifies the management of electronic component reel inventory. It is used by customers facing challenges such as improving electronic component assembly efficiency, reducing inbound and outbound work time, standardizing operations, and cutting costs. We have compiled information on features, implementation benefits, case studies, and comparisons with other products in an easy-to-understand format. 【Features and Implementation Benefits】 ■ Free location & no scanning required & quick pickup → Reduction in work time ■ First in, first out & reel usage rate analysis → Achieving appropriate inventory management ■ Theft prevention alarm → Improved quality control 【Case Studies】 ■ Reduction in work time ■ Streamlining inventory management ■ Improved quality control ■ Securing warehouse space ■ Improved operability * For details on each case study, please refer to the basic information section or the catalog. 【Comparison Information】 We have included comparison information for customers considering other companies' smart reel racks (including RFID tag types) and SMD tower types. * For more details, please refer to the PDF materials or feel free to contact us.
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We have created a document that reflects the voices of customers who are specifically considering the "Smart Reel Rack." Please take a look at it as a reference for your consideration! ■ Software Specifications 【Inbound and Outbound Functions】 - Inbound function - Planned outbound function - Splicing outbound function - Reel designated outbound function - Fractional inbound function, etc. 【External Integration Functions】 - Integration of inbound and outbound planning with upper systems (ERP, MES, etc.) - Integration with X-ray counters - Integration with implementation machines (mounting machines) - Inventory data output function - Outbound list output function, etc. ■ Hardware Specifications - Specifications list for warehouse smart reel racks - Specifications list for on-site smart reel racks - Specifications list for smart mobile carts *For more details, please refer to the PDF document or feel free to contact us.
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This document summarizes specific examples prior to the introduction of the "Smart Reel Rack" at Sanwa Electronics Co., Ltd., a circuit board assembly company. Customers facing the following issues should definitely take a look! - Picking electronic components takes an excessive amount of time... - When returning reels to storage, if they are placed in the wrong location, it takes time to identify that location... - At the end of the month, 5 to 6 people spend 2 days conducting inventory, which is time-consuming... - There are difficulties in securing storage space for electronic components...
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This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!
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This is a case study of Sanwa Electronics, which has adopted the "Smart Reel Rack" that realizes improvements in production efficiency and space-saving through the automation of electronic component reel inventory management. A must-see for customers interested in or considering the automation of electronic component reel inventory management!!! ■ Sanwa Electronics Co., Ltd. Address: 208 Kamishiro, Tsuyama City, Okayama Prefecture Business: Manufacturing and assembly of circuit board mounting, and manufacturing of assembly transport jigs and finished products https://www.sanwa-electronics.com/ *For more details, please refer to the PDF document or feel free to contact us.
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Many of the customers who inquire about the electronic component reel management system "Smart Reel Rack" are those who are considering or have previously considered a tower-type automated warehouse. In this case study, you can see why a customer who was operating a tower-type automated warehouse switched to the "Smart Reel Rack." Customers looking to improve the efficiency and space-saving of electronic component reel management should definitely take a look! *For more details, please refer to the PDF materials or feel free to contact us.
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The smart reel rack system provided by our company is an intelligent solution for storing electronic component reels supplied to electronic circuit board assembly lines, significantly improving the overall production efficiency of the electronic circuit board manufacturing line. This smart reel rack performs smooth and fast inbound and outbound operations of electronic component reels while dramatically reducing the burden on operators and minimizing operational errors by collaborating with upper systems and assembly machines. It has been particularly well-received by customers who manage many reels manually in small lots of various types. 【Features】 ■ Automatically generates outbound lists based on production plans and remaining parts information ■ Equipped with a first-in, first-out function for outbound operations from older reels ■ Shortens work pathways and improves work efficiency through free location management ■ Issues an alarm when a reel without an LED indicator is taken, preventing incorrect outbound operations ■ Can be linked with customers' upper systems and certain manufacturers' assembly machines ■ Reduces the time required for model switching, thereby decreasing operational errors ■ Can be linked with certain manufacturers' assembly machines *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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The "PSP7" (1344) is a smart reel rack for warehouses with 6 shelf levels. The dimensions are W2260×D400×H1710mm. The weight is 123KG. Based on your requirements, we will propose the optimal shelf specifications. If you have any requests, please feel free to contact us. 【Specifications】 ■ Size: W2260×D400×H1710mm ■ Weight: 123KG ■ Capacity (number of reels): 1344 (reel size 7") ■ Number of shelf levels: 6 ■ Input power: 100V–240V ■ Output power: 12V ■ Peak power: 350W *For more details, please refer to the PDF document or feel free to contact us.
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The "PSP13"/15" (144)" is an intelligent mobile rack with 3 shelves. The dimensions are W1380×D400×H1350mm. The weight is 57KG. Additionally, we also offer a high-capacity model "PSP7" (512)" with dimensions W1380×D400×H1350mm and a capacity of 512 (reel size 7"). 【PSP13"/15" (144) Specifications】 ■ Size: W1380×D400×H1350mm ■ Weight: 57KG ■ Capacity (number of reels): 144 (reel size: 13"/15") ■ Number of shelves: 3 ■ Power supply: rechargeable battery 12v 30ah *For more details, please refer to the PDF document or feel free to contact us.
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The "Smart Reel Rack" is a rack system that digitizes and informs the IC chip reel storage shelves supplied to electronic circuit board assembly lines, significantly improving the production efficiency of electronic circuit board manufacturing lines. Based on your requirements, we will propose suitable shelf specifications. Please feel free to contact us when you need assistance. 【Features】 ■ Reduction of inbound and outbound time ■ Reduction of warehouse space ■ Quality assurance through FIFO ■ Visualization of inventory ■ Provided with suitable shelf specifications *For more details, please refer to the PDF document or feel free to contact us.
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In recent years, we have often heard from circuit board assembly companies that with the increase in the quantity of electronic components handled, the chip counting time has also increased, and there is a need to improve work efficiency. The 'iNsight-2000' provided by JFE Shoji Electronics supports 7-15 inch reels, counting 4 reels simultaneously in 6-9 seconds for 7-inch reels, achieving a significant reduction in your chip counting time! *For detailed specifications and features, please refer to the basic information section or the PDF materials, or feel free to contact us.
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We have received requests from users of our highly praised electronic component reel inventory automation system, "Smart Reel Rack," to reduce the time taken for accurate counting of parts during the storage of electronic component reels. In response to such requests, we have released the X-ray electronic component counter, "iNsight-2000"! By introducing "iNsight-2000" alongside "Smart Reel Rack," we aim to further enhance the efficiency of your inventory operations! *For more details, please refer to the PDF document or feel free to contact us.
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In our office, we handle laser devices manufactured by HGTECH, which offer overwhelming cost performance. The LCB series (double-sided type) and LCD series (single-sided type) laser marking machines for substrates can perform fine marking on various materials such as paper, resin, and metal, and support simultaneous processing on both sides with dual heads! We also offer the LBB series (inline machines) and LBA series (standalone machines) for substrate laser cutting, with the capability for short delivery times. 【Features】 ■ Substrate Laser Marker Model: LCB-10C - Supports fine marking with a size of 0.5mm - Easy software setup, capable of printing various codes - Can be equipped with a shutter for opening and closing sections and can be integrated with existing systems ■ Substrate Laser Cutting Machine Model: LBA-15U - Enables high-precision cutting with minimized damage 【Others】 - Proposals are also available in Japan, China, Thailand, Malaysia, and Vietnam. - Actual machine viewing and evaluation are possible in Japan, China, and Thailand. *If you are interested, please feel free to contact us through the "Contact Us" section. *For more details, please download the PDF or feel free to reach out to us.
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With the recent surge in demand for semiconductor components, the demand for wafers such as silicon has also increased rapidly. In response to this background, HGTECH has released a wafer marking machine as a "custom product"! It has received high praise from many customers for its overwhelming cost performance. *For more details, please feel free to contact us.
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In the LED lighting industry, there is a demand for the efficient production of high-quality products. In particular, the occurrence of defective products during the substrate splitting process leads to a decrease in yield and an increase in costs. The MR2535H2T eliminates waiting time during substrate exchange and shortens cycle time, thereby improving productivity. This contributes to yield improvement without increasing the number of operators. 【Usage Scenarios】 - Substrate splitting process for LED lighting - Small-batch production of various types - Application in inline production 【Benefits of Implementation】 - Increased productivity through reduced cycle time - Improved yield through reduced defects - Optimization of the number of operators
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The "MR2535H2T" manufactured by Meibun Technica is a high-performance turntable circuit board cutting machine capable of high-speed processing. Since it allows for the setup of the next workpiece in parallel during circuit board processing, it eliminates waiting time during board exchanges. Additionally, it shortens cycle times, thereby improving productivity without increasing the number of operators. With the turntable positioned at the front, it allows for robot access and can be applied to general inline specifications. 【Features】 ■ Equipped with two tables for automatic turn setup that allows for parallel preparation ■ Adaptable to general inline specifications through the use of robots ■ Reduction of cutting time by setting Z-axis height for each router location ■ Improved operational efficiency by monitoring the usage distance of bits and automatically replacing them ■ Built-in dust collector achieves compact device size *For more details, please download the PDF or contact us. ★ Free seminar here▽ http://www.mtco-web.co.jp/products/web_seminar.html
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The "MR2535H2" is a substrate cutting machine that achieves high-efficiency division and low running costs for a large number of small, complex-shaped substrates. It can cut printed circuit boards with low stress, thereby reducing the risk of damage to mounted components (such as multilayer ceramic capacitors) caused by stress in traditional hand-breaking or pressing methods. Leveraging the experience cultivated at the Mitsubishi Electric Nagoya Works, we support your company's productivity and quality improvement! 【Features】 ■ Achieves high rigidity, high quality, and low running costs! ■ Cuts unnecessary parts of complex shapes of printed circuit boards after mounting using a router bit. ■ Improves setup efficiency by widening the opening width of the equipment's access door. ■ Realizes space-saving by integrating a dust collector into the bottom of the equipment. ■ Significantly improves productivity by increasing the movement speed of the X-Y axis (three times faster than our conventional models). ■ Allows for Z-axis position settings for each cutting point, enabling takt time reduction. ■ Supports image teaching functions, allowing for quick setting of cutting points for various types of substrates. * Inline and turntable types are also available. * For more details, please refer to the PDF document or feel free to contact us.
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Automatically cuts various printed circuit boards inline while maintaining the manufacturing line. This achieves labor reduction by eliminating the need to constantly have an operator at the board cutting machine. 【Features】 ■ Monitors the usage distance of the bits and automatically replaces them to improve operational efficiency. ■ Waste boards are automatically collected into a waste board box located at the bottom of the device. ■ Selecting a twin spindle allows for simultaneous cutting, achieving high productivity. *For more details, please refer to the PDF document or feel free to contact us.
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The substrate marking device is a laser-based substrate marking machine capable of directly marking serial numbers, origins, and 2D codes or characters for process management using a laser marker. The laser marking devices from Meibishi Technica, 'ML-PM20F3' and 'ML-PM30C3', are models compatible with M-size substrates. In addition to being equipped with a variety of functions, there are also many options available that enable the development of a traceability system. Leveraging the experience gained at the Mitsubishi Electric Nagoya Works, we support your company's productivity and quality improvement! 【Features】 ■ High-speed marking of fine characters, 2D codes, and shapes at any position on the printed circuit board ■ Stable print quality compared to stamp methods ■ Print data can be centrally managed on a server ■ Print programs can be created in parallel with production at your desk away from the substrate manufacturing line using Excel * The computer is connected via LAN cable ■ Capable of traceability management by connecting to your higher-level production system ■ Supports double-sided marking with the optional built-in reversing mechanism * For more details, please download the PDF or contact us.
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The Janome JR-3000 series circuit board cutting machine is a tabletop model that allows for the outer shape processing of circuit boards using a router cutting method. It offers two types of dust collection methods: upper and lower. 【Main Features】 ■ No need for dust collection equipment, reducing initial costs! ■ Space-saving design with a tabletop model! ■ High-performance robot CP control enables cutting of curves and straight lines! ■ Minimal stress on the circuit board, achieving clean cutting surfaces! ■ == New feature of lower dust collection type == - Router bits last several times longer - Reduced maintenance frequency for spindle motors ■ Convenient feature allowing for blade replacement settings (time) ■ Janome's original easy teaching - Determine cutting positions from CAD drawings, with drawing and editing capabilities (optional) - USB camera teaching (optional) ■ Teaching pendant supports 11 languages * For more details, please refer to the PDF document or feel free to contact us.
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The Janome 'JR3000AP-D Camera Equipped Coating Specification' has been packaged to meet the needs of work requiring precise coating, combining the high rigidity and accuracy of the "JR3000 Series" with a "CCD camera, laser displacement meter, and needle adjuster" into one package. 【Features】 ■ All-in-One Package Robot To accommodate work requiring precise coating, we have combined the "JR3000 Series" with a "camera, laser displacement meter, and needle adjuster" suitable for machine vision into one package. ■ High-Precision Coating with Three Types of Correction Functions - X and Y position correction using a camera - Z height correction using a laser displacement meter - Nozzle tip position deviation correction using a needle adjuster ■ Positioning for coating can be easily and accurately specified from the CCD camera image displayed on the PC screen. ■ Easy Setup Complicated camera calibration, sensor settings, and teaching can all be easily performed by anyone using a single PC software. ■ Easy Operation The PC screen features a clear interface, making it easy for anyone to operate.
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This is an introduction page for the exterior inspection equipment manufactured by Koyon Corporation. Our department has decades of expertise in inspection equipment as an agent for the company’s products, and we are here to assist you in improving the efficiency and yield of your PCB assembly production! 【Introduction of Comprehensive Catalog Equipment (Part 1)】 ■ 3D SPI Inspection Equipment 'KY8030-3' - By providing an inspection speed option of 0.24 seconds per field of view (FOV), we meet the inspection needs of ultra-high-speed production lines! - Elimination of shadow issues through dual projection technology (patented by Koyon Corporation)! - Optimization through real-time PCB warpage correction! ■ 3D AOI Inspection Equipment 'ZENITH UHS' - Achieving high-speed inspection rates! (1.5 times compared to conventional models) - Inspection performance unique to full 3D! - Integration of 3D measurement database and SMT process management system.
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Our company has a sales record of several decades as an agent for Koyon products. We provide implementation efficiency solutions with cutting-edge technology, such as the 3D SPI inspection device 'KY8030-3' and the 3D AOI inspection device 'ZENITH UHS'.
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