ユニオン電器 List of Products and Services

We would like to introduce a case where we provided a comprehensive service that handles everything from design development to manufacturing and storage for companies that cannot develop or manufacture products in-house. <Customer's Challenges> "We cannot turn our proposed product into reality because we lack a design and development department. We have designed and developed it, but we do not have a factory for productization. We do not have a factory for parts procurement, productization, and product storage." <Cause of the Problem> The company lacks a design and development department, manufacturing department, and warehouse. <Required Specifications and Conditions> - Quality Management: ISO 9001 and 14001 certified - Quality Guidance: Receiving guidance from major companies <Proposed Solutions> - Creation of drawings and prototypes - Procurement of molded products, sheet metal parts, and painted parts - Management of product assembly and special processes (soldering, terminal crimping, and bonding) <Execution Process of the Proposal> We will implement quality management through steps DR0, 1, 2, and 3 of design development based on internal regulations.

• Contract manufacturing

Our company specializes in the production of insulation materials using polyurethane foam. In this case, we will introduce an example of insulation material that contributes to preventing the freezing of water pipes for bridges. 【Overview】 Processing method: The raw material for polyurethane foam is injected into the outer layer of a double pipe to produce polyurethane insulation material. Size: Diameter 500 mm, Length 10 m Lot size: We can accommodate orders starting from one piece. Material: Polyurethane foam Delivery time: - <Case Information> Water pipes for bridges are at risk of freezing and breaking due to the cold in winter. By producing insulation materials with high insulation effectiveness using polyurethane foam, we contribute to preventing freezing. <Customer Feedback> "We are making a significant contribution to preventing the freezing of water pipes for bridges."

• Contract manufacturing

It is an insulation material made of polyurethane produced using a batch production method with a flat panel molding machine.

• Extrusion Machine
• others

In materials science research, precise temperature control is a crucial factor that affects the accuracy of material property evaluations. Conventional constant temperature baths face challenges in temperature control precision and temperature uniformity, making it difficult to establish a stable testing environment. This product achieves temperature control precision and minimizes temperature gradients within the bath, contributing to improved accuracy in material property evaluations. 【Features】 - Temperature Control Precision: Controls temperature with an accuracy of ±0.5℃, providing a stable testing environment. - Temperature Range: Supports a wide temperature range from -40℃ to 150℃. - Temperature Gradient: Minimizes temperature gradients within the bath, providing a uniform temperature environment. 【Application Scenarios】 - Evaluation of the strength, ductility, and toughness of metallic materials. - Deterioration testing of materials due to temperature changes. - Fundamental research in the development of new materials. 【Benefits of Implementation】 - Improved temperature control precision enables more accurate material property evaluations, contributing to enhanced research and development accuracy. - Minimizing temperature gradients reduces variability in test results, achieving reliable data acquisition. - By accommodating a wide temperature range, it can support the evaluation of various material properties.

• Temperature and humidity measuring instruments
• Thermostatic chamber

This product is a float switch that detects the remaining amount of kerosene in a tank. When the kerosene level is low, it alerts you through an alarm or similar means, preventing heating stoppages due to forgetting to refuel and supporting a comfortable life. 【Product Features】 - Adopts an electrode-based liquid level detection method - Made of durable resin - Compact and lightweight for easy installation 【Usage Scenarios】 - Detecting the remaining amount of kerosene in the tank - Preventing heating stoppages due to forgetting to refuel - Preventing wasteful use of kerosene 【Effects and Results of Implementation】 - Prevents heating stoppages due to forgetting to refuel, achieving a comfortable living environment - By always keeping track of the kerosene level, it reduces unnecessary refueling - Safe operation without reliance on manual checks due to automatic detection

• Liquid level control/level switch

It is a simple function and operation with a switch that makes a "gacha" sound when pressed. It is more affordable than microcontroller-based options and is water-resistant. We design, develop, and manufacture according to the customer's needs.

• switch

This is our original rotary switch. It allows for three stages of switching from 0 notch to 3 notches, and the notches are in a back-and-forth type: "0→1→2→3 and 3→2→1→0."

• switch

【Features】 - Specializes in electronic circuit design and control for battery-operated electrical products and low-power devices. - Equipped with a single-chip microcontroller: Enables complex processing and analysis, achieving advanced functionality. - Compatible with various sensors: Collaborates with a range of sensors such as ultrasonic sensors, infrared sensors, acceleration sensors, and temperature sensors to enable situational control and data collection. - Power-saving design: Optimally designed for battery-operated products, achieving long operating times. - User interface design: Pursues intuitive and user-friendly operability, providing a comfortable user experience.

• Embedded system design service

We would like to introduce the ODM-produced low-frequency therapy device, Tai Chōju/Tai Chōju 81. We received requests from customers regarding the design of the device, development, parts procurement, manufacturing, storage, and shipping. This product is expected to relieve shoulder stiffness, prevent muscle atrophy in paralyzed muscles, and provide a massage effect. 【Case Overview】 ■Requests - Design of the device, development, parts procurement, manufacturing, storage, and shipping ■Product Features - Tai Chōju: Ergonomically developed design for easy handling - Tai Chōju 81: The number of needle electrodes has significantly increased from the conventional 36 to 81, making it easier to target the affected area. *For more details, please feel free to contact us.

• Contract manufacturing

We would like to introduce the ODM-produced treatment assistance device, the Impulser. We received a request from a chiropractor to design, develop, and manufacture an assistance device that applies strong, pinpoint pressure without causing pain. By using this product, it is possible to perform fundamental treatment that improves self-immunity by correcting the body's axis through external tapping with special frequency vibrations. The force applied to a specific point is completely different compared to manual treatment, allowing for approximately three times the pressure that can be applied by hand, and there is no pain due to the special vibrations. [Case Overview] ■ Request - To design, develop, and manufacture an assistance device that applies strong, pinpoint pressure without causing pain. ■ Customer Feedback - As a case example, a stubborn frozen shoulder can raise the arm after just two sessions. - A severely curved spine that required a corset to walk was straightened in about eight sessions. - A knee that was difficult to bend felt better after just one session. *For more details, please feel free to contact us.

• Contract manufacturing

We would like to introduce a case of ODM for our electric adjuster, a managed medical device. We received a request from a chiropractor to design, develop, and manufacture a product from a company that provides solid after-sales service and is made in Japan. This product allows for easy setting of "impact strength" at three clear levels: weak, medium, and strong, and it also displays the "number of impacts," ensuring safe and secure operation by preventing excessive treatment. Additionally, our after-sales service is comprehensive, including parts replacement, repairs, and maintenance, and we can lend the product during the repair period. [Case Overview] ■ Request - To design, develop, and manufacture a product from a company that provides solid after-sales service and is made in Japan. ■ Features - Capable of applying special vibrations to the human body for efficient and more effective skeletal correction. - Can perform targeted treatment on bones that may have adverse effects. - Recommended for treating whiplash, acute lower back pain, and poor posture. *For more details, please feel free to contact us.

• Contract manufacturing

Our company specializes in thin sheet molding using T-die molding machines. We have a proven track record in manufacturing various sheet products, including sheet heaters for floor heating and environmentally friendly protective sheets. 【Overview】 Processing method: Molding thin sheets using T-die molding machines Sheet/film thickness: 0.15 mm to 0.80 mm Sheet/film width: 450 mm to 700 mm Molding temperature: Below 280°C Lot size: Please inquire. Material: Carbon black/resin <Customer Feedback> "We are grateful that you can accommodate small lot sheet molding, allowing us to produce only what we need, which helps avoid excess inventory." "It is very helpful that we can confirm with small lots before mass production."

• Extrusion Machine

In recent years, as the demand for skeletal correction has increased, ensuring the efficiency and safety of treatments has become an important issue for many osteopathic and chiropractic clinics. Traditional treatment methods often place a significant physical burden on practitioners and can make it difficult to adjust the appropriate intensity according to the patient's condition. The electric adjuster is a groundbreaking product that addresses these challenges. 【Product Features】 - Adjustable "striking strength" and "striking speed" in three levels - Displays the "number of strikes" to prevent excessive treatment - Achieves efficient and effective skeletal correction through special vibrations - Minimizes the impact on surrounding tissues with pinpoint treatment 【Usage Scenarios】 - Skeletal Correction: Reduces treatment time, alleviates practitioner burden, and enhances patient satisfaction - Massage: Relaxes muscles, promotes blood circulation, and improves treatment effectiveness - Anma (Japanese massage): Corrects body misalignments, reduces pain, and promotes health 【Effects and Results of Implementation】 - Reduction in patient waiting time due to shortened treatment duration - Improved operational efficiency due to reduced burden on practitioners - Increased satisfaction through appropriate treatments tailored to patient conditions - Provides a sense of security through high safety in treatments

• others

At Union Electric, we undertake various tasks including the design and development of small to medium-sized products and parts, material procurement, and the manufacturing of developed products. For our clients, we handle everything from design and development to shipping, as well as partial services such as packaging, storage, and shipping. Additionally, we have received permission from Gifu Prefecture for the manufacturing and sales of medical devices and are registered as a manufacturer. We can assist companies struggling with the production and sales of medical devices, as well as conduct final shipping inspections for medical devices imported from overseas before domestic distribution. If you are facing difficulties such as being unable to design or develop new products, please feel free to consult with us. 【We offer the following services】 ■ Design and development ■ Material procurement ■ Manufacturing (assembly) / Inspection ■ Packaging / Storage / Shipping *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design

At Union Electric, we undertake various tasks including the design and development of medical devices, procurement of parts for developed products (such as molding and pressing), and contract manufacturing of products. For our clients, we handle everything from design and development to shipping, as well as partial services such as packaging, storage, and shipping. Additionally, we have obtained permission for the manufacture and sale of medical devices from Gifu Prefecture and are registered as a manufacturer. We can assist companies facing challenges in the production and sale of medical devices, as well as conduct final shipping inspections for medical devices imported from overseas before domestic distribution. If you are struggling with issues such as "unable to handle small lots of various products," please feel free to consult with us. 【We offer the following services】 ■ Design and development ■ Material procurement ■ Manufacturing (assembly) / Inspection ■ Packaging / Storage / Shipping *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design

We handle everything from product and parts design and development to manufacturing. For our clients, we undertake both integrated production from design and development to shipping, as well as partial services such as packaging, storage, and shipping. If your company is facing issues such as "not having a manufacturing facility," "excessive production load leading to overtime," or "lack of storage space for products," please feel free to consult with us.

• Contract Inspection

The "New Bibron VL-80" is a massager that you can adjust the power switch to your preferred strength, and it can be used by gripping the handle or placing it on the affected area. It features comfortable operability with a moderate weight and a two-level strength adjustment. It comes with an easy-to-use detachable cross handle. Additionally, it provides a massage effect using a powerful motor and has been well-loved for a long time. 【Features】 ■ Easy-to-use detachable cross handle ■ Massage effect using a powerful motor ■ Comfortable operability with moderate weight ■ Two-level strength adjustment *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

"Ashipo" is an electric floor heating system that uses a PTC heater as its heat source. The heater itself regulates the amount of heat generated according to the temperature. Additionally, by adopting a surface heater, it achieves uniform warmth. Furthermore, it is compatible with various construction methods, such as double flooring in apartments and wooden frame construction. 【Features】 ■ Safe heating with PTC ■ Energy-efficient without waste ■ Keeps your feet warm ■ Compatible with various floor structures ■ Durable, long-lasting, and maintenance-free, etc. We can carry out installations in Gifu Prefecture, Aichi Prefecture, and Nagano Prefecture. For other regions, we will provide full support for the installation! If you send us your drawings, we will provide a layout plan and a quotation. *Please feel free to contact us.

• others